Airflow mixer
By introducing a breaking mechanism and a high-pressure gas nozzle into the airflow mixer, the bonding problem caused by moisture invasion or moisture absorption of cellulose ether raw materials is solved, and efficient mixing of high-viscosity or easy-to-cake raw materials is achieved, which improves the mixing uniformity and efficiency to adapt to complex production needs.
Patent Information
- Application Number
- CN202420969189.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-07
AI Technical Summary
When processing cellulose ether raw materials, existing airflow mixers are prone to particles bonding due to moisture invasion, excessive pressure or moisture absorption, which increases the difficulty of mixing. The single mixing structure is inefficient when dealing with complex needs, especially high viscosity or The mixing effect is poor when the raw materials are easily agglomerated.
An airflow mixer was designed, equipped with a breaking mechanism, including a high-pressure gas nozzle, a rotating ring, a breaking frame and a stirring sheet. The cellulose ether raw materials are effectively dispersed through high-pressure gas and rotary movement, achieving diversified mixing and improving uniform mixing. degree and efficiency.
Effectively break up the agglomerated raw materials, improve mixing uniformity and efficiency, and be able to process a large number of cellulose ether raw materials that are highly viscous or prone to agglomeration, significantly accelerate the mixing process and meet complex production needs.
Smart Images

Figure CN222196722U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cellulose ether production and mixing, and specifically relates to an air flow mixer. Background Art
[0002] Cellulose ether is a high molecular compound that is soluble in water, dilute alkaline solution and organic solvent, and has thermoplasticity and excellent performance. It is widely used in industries such as construction, cement, petroleum, food, textiles, detergents, coatings, medicine, papermaking and electronic components.
[0003] An airflow mixer with the authorization announcement number CN 218688863 U comprises: a mixing bin, a first channel with an inner diameter gradually decreasing from top to bottom is provided in the lower end of the mixing bin; a discharging bin, the discharging bin is provided at the lower end of the mixing bin, a second channel with an inner diameter gradually decreasing from top to bottom and the same taper as the first channel is provided in the upper end of the discharging bin, the upper end of the second channel is butted and connected with the lower end of the first channel; a cone valve, the cone valve is provided between the first channel and the second channel, the cone valve is used to control the switch of the second channel; the airflow mixer of the utility model ensures a smooth transition and connection between the second channel and the first channel, there is no dead angle between the two, and materials will not be piled up, so that the materials can be mixed more evenly when they are mixed;
[0004] Although current equipment can achieve effective mixing of cellulose ethers, there are still some problems in daily use. When the cellulose ether raw materials are exposed to moisture, excessive pressure or excessive moisture absorption during the storage stage, resulting in the raw material particles sticking together into agglomerates, the mixing difficulty increases significantly. At this time, when using the existing high-pressure airflow mixing system, the internal structure of the agglomerates is compact and the external airflow is difficult to penetrate deeply, so the mixing effect is greatly reduced and the ideal uniformity cannot be achieved. In addition, the single mixing structure design adopted has certain limitations in its mixing efficiency when dealing with complex and changeable cellulose ether production needs. In particular, when processing large amounts of highly viscous or easily agglomerated cellulose ether raw materials, a single airflow impact may not be able to fully mobilize all raw material particles to participate in efficient mixing, resulting in a slow overall mixing process. Utility Model Content
[0005] In view of this, the utility model provides an air flow mixer, which can effectively break up the agglomerated cellulose ether raw materials through a breaking mechanism, and the diversified mixing method greatly improves the mixing effect of the cellulose ether raw materials, and can cope with the complex and changeable cellulose ether production needs. When processing large amounts of highly viscous or easily agglomerated cellulose ether raw materials, all raw material particles can be fully mobilized to participate in efficient mixing, thereby accelerating the cellulose ether mixing process.
[0006] In order to solve the above technical problems, the utility model provides an airflow mixer, including an airflow mixing shell and mounting holes which are evenly arranged in an annular shape at the lower end of the outer arc surface of the airflow mixing shell, high-pressure gas nozzles are arranged in the mounting holes, and a breaking mechanism is arranged at the lower end of the inner cavity of the airflow mixing shell, the breaking mechanism includes an assembly groove arranged at the lower end of the inner cavity of the airflow mixing shell, a rotating ring is rotatably connected in the assembly groove, rotating rods are rotatably connected in rotating holes which are evenly arranged in an annular shape at the lower end of the outer arc surface of the rotating ring, and breaking frames are arranged on the inner ends of the rotating rods, and a driving assembly for driving the rotating rod to rotate is also provided on the bottom wall of the assembly groove, a driving module for driving the rotating ring to rotate is also provided at the lower right end of the airflow mixing shell, and a sealing assembly is also provided at the lower end of the inner cavity of the airflow mixing shell.
[0007] The breaking mechanism also includes stirring blades which are evenly arranged in an annular shape on the lower end of the inner arc surface of the rotating ring.
[0008] The driving assembly comprises gears which are respectively arranged on the outer ends of the rotating rods, the bottom wall surface of the assembly groove is provided with a toothed ring, and the gears are meshedly connected with the toothed ring.
[0009] The driving module includes a through hole arranged on the right side of the lower end of the outer arc surface of the airflow mixing shell, a rotating rod is rotatably connected in the through hole, a bevel gear is arranged on the left end of the rotating rod, a bevel gear ring is arranged on the upper end of the outer arc surface of the rotating ring, and the bevel gear ring is meshingly connected with the bevel gear; the driving module also includes a motor arranged on the right side of the lower end of the outer arc surface of the airflow mixing shell, the left end of the output shaft of the motor is fixedly connected to the right end of the rotating rod, and the motor is electrically connected to the external single-chip computer.
[0010] The sealing assembly includes a mounting frame arranged at the lower end of the inner cavity of the airflow mixing shell, an electric telescopic rod is arranged in the middle of the upper surface of the mounting frame, and a conical top is arranged at the upper end of the telescopic end of the electric telescopic rod, and the conical top is matched with the lower end of the inner cavity of the airflow mixing shell.
[0011] A telescopic protective tube is arranged between the lower end surface of the conical top and the upper surface of the mounting frame, and the electric telescopic rod is located inside the telescopic protective tube.
[0012] The beneficial effects of the above technical solution of the utility model are as follows:
[0013] Relevant staff control the operation of the motor through an external single-chip computer. The rotation of the motor output shaft drives the rotating rod and the bevel gear to rotate synchronously. When the bevel gear rotates, it drives the rotating ring, rotating rod, breaking rack, stirring blade and gear to rotate synchronously through the bevel gear ring meshing with it, so as to further stir the cellulose ether raw materials. At the same time, when the gear rotates, it is restricted by the tooth ring to drive the rotating rod and the breaking rack to rotate while following the rotation of the rotating ring, which can effectively break up the agglomerated cellulose ether raw materials. The diversified mixing method greatly improves the mixing effect of cellulose ether raw materials, can cope with the complex and changeable cellulose ether production needs, and can fully mobilize all raw material particles to participate in efficient mixing when processing large amounts of highly viscous or easily agglomerated cellulose ether raw materials, thereby accelerating the cellulose ether mixing process. The relevant staff connects the high-pressure gas nozzle to the high-pressure gas compressor system provided externally, thereby ensuring a stable and reliable supply of high-pressure gas. The external high-pressure gas is sprayed into the inner cavity of the airflow mixing shell through each high-pressure gas nozzle, so that the high-pressure gas enters the airflow mixing shell in a circular and uniform manner. The high-pressure gas entering the airflow mixing shell forms a high-speed, turbulent airflow field. This airflow can efficiently suspend and mix the cellulose ether raw materials put into the airflow mixing shell, thereby promoting the contact and mixing between the cellulose ether raw materials. When the mixing is completed, the relevant staff controls the operation of the electric telescopic rod through an external single-chip microcomputer. The telescopic end of the electric telescopic rod moves upward to push the conical head upward, thereby separating the conical head from the lower end of the inner cavity of the airflow mixing shell, thereby discharging the mixed cellulose ether. Otherwise, the airflow mixing shell is sealed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of an air flow mixer of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the dispersing mechanism of the utility model;
[0016] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0017] Figure 4 It is a schematic diagram of the enlarged structure of point B of the utility model.
[0018] Explanation of the reference numerals: 100, air flow mixing housing; 200, high-pressure gas nozzle; 300, assembly groove; 301, rotating ring; 302, rotating rod; 303, breaking frame; 304, stirring blade; 400, gear; 401, toothed ring; 500, rotating rod; 501, bevel gear; 502, bevel gear ring; 503, motor; 600, mounting frame; 601, electric telescopic rod; 602, conical top; 700, telescopic protective tube. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0020] like Figure 1-4 As shown:
[0021] The present embodiment provides an air flow mixer, comprising an air flow mixing shell 100 and mounting holes which are evenly arranged in an annular shape at the lower end of the outer arc surface of the air flow mixing shell 100, wherein high-pressure gas nozzles 200 are arranged in the mounting holes, and a dispersing mechanism is arranged at the lower end of the inner cavity of the air flow mixing shell 100, wherein the dispersing mechanism comprises an assembly groove 300 arranged at the lower end of the inner cavity of the air flow mixing shell 100, wherein a rotating ring 301 is rotatably connected in the assembly groove 300, and rotating rods 302 are rotatably connected in rotating holes which are evenly arranged in an annular shape at the lower end of the outer arc surface of the rotating ring 301, and dispersing frames 303 are arranged at the inner ends of the rotating rods 302, and a driving assembly for driving the rotating rod 302 to rotate is also arranged on the bottom wall surface of the assembly groove 300, and a driving module for driving the rotating ring 301 to rotate is also arranged at the lower right end of the air flow mixing shell 100, and a sealing assembly is also arranged at the lower end of the inner cavity of the air flow mixing shell 100; the dispersing mechanism also comprises a stirring blade 304 which is evenly arranged in an annular shape at the lower end of the inner arc surface of the rotating ring 301.
[0022] like Figure 2-3 As shown, the driving assembly includes gears 400 respectively arranged at the outer ends of the rotating rods 302 , and the bottom wall surface of the assembly groove 300 is provided with a toothed ring 401 , and the gears 400 are meshedly connected with the toothed ring 401 .
[0023] like Figure 2-4 As shown, the sealing assembly includes a mounting frame 600 arranged at the lower end of the inner cavity of the airflow mixing housing 100, an electric telescopic rod 601 is provided in the middle of the upper surface of the mounting frame 600, and a conical top 602 is provided at the upper end of the telescopic end of the electric telescopic rod 601, and the conical top 602 is matched with the lower end of the inner cavity of the airflow mixing housing 100.
[0024] like Figure 1-3As shown, the driving module includes a through hole arranged on the right side of the lower end of the outer arc surface of the airflow mixing housing 100, and a rotating rod 500 is rotatably connected in the through hole. A bevel gear 501 is provided at the left end of the rotating rod 500, and a bevel gear ring 502 is provided at the upper end of the outer arc surface of the rotating ring 301, and the bevel gear ring 502 is meshed and connected with the bevel gear 501; the driving module also includes a motor 503 arranged on the right side of the lower end of the outer arc surface of the airflow mixing housing 100, the left end of the output shaft of the motor 503 is fixedly connected to the right end of the rotating rod 500, and the motor 503 is electrically connected to an external single-chip computer.
[0025] The working principle of an air flow mixer provided by the utility model is as follows: first, the relevant staff connects the high-pressure gas nozzle 200 with the high-pressure gas compressor system provided externally, so as to ensure the stable and reliable supply of high-pressure gas, and the external high-pressure gas is sprayed to the inner cavity of the air flow mixing shell 100 through each high-pressure gas nozzle 200, so that the high-pressure gas enters the air flow mixing shell 100 in a ring-shaped and uniform manner, and the high-pressure gas entering the air flow mixing shell 100 forms a high-speed, turbulent air flow field, and this air flow can efficiently suspend and mix the cellulose ether raw materials put into the air flow mixing shell 100, so as to promote the contact and mixing between the cellulose ether raw materials. At the same time, the relevant staff controls the operation of the motor 503 through the external single-chip microcomputer, and the rotation of the output shaft of the motor 503 drives the rotating rod 500 and the bevel gear 501 to rotate synchronously, and when the bevel gear 501 rotates, it drives the rotating ring 301, the rotating rod 302, and the disassembly frame 303 through the bevel gear ring 502 meshing with it. , the stirring blade 304 and the gear 400 rotate synchronously, thereby further stirring the cellulose ether raw material. At the same time, when the gear 400 rotates, it is restricted by the toothed ring 401 to drive the rotating rod 302 and the dispersing frame 303 to rotate while following the rotation of the rotating ring 301, which can effectively disperse the agglomerated cellulose ether raw material. The diversified mixing method greatly improves the mixing effect of the cellulose ether raw material, can cope with the complex and changeable cellulose ether production needs, and can fully mobilize all raw material particles to participate in efficient mixing when processing a large amount of high-viscosity or easy-to-agglomerate cellulose ether raw materials, thereby accelerating the cellulose ether mixing process. When the mixing is completed, the relevant staff controls the operation of the electric telescopic rod 601 through the external single-chip microcomputer, and the telescopic end of the electric telescopic rod 601 moves upward to push the conical head 602 to move upward, so that the conical head 602 is separated from the lower end of the inner cavity of the airflow mixing shell 100, thereby discharging the mixed cellulose ether, and vice versa, the airflow mixing shell 100 is sealed.
[0026] like Figure 2-4As shown, a telescopic protective tube 700 is provided between the lower end surface of the conical top 602 and the upper surface of the mounting frame 600, and the electric telescopic rod 601 is located inside the telescopic protective tube 700. The telescopic protective tube 700 moves synchronously with the movement of the conical top 602, thereby protecting the electric telescopic rod 601 and preventing the electric telescopic rod 601 from being damaged when the cellulose ether is discharged.
[0027] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0028] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An air flow mixer, characterized in that: The invention comprises an airflow mixing housing (100) and mounting holes which are evenly arranged in annular shapes at the lower end of the outer arc surface of the airflow mixing housing (100), wherein the mounting holes are each provided with a high-pressure gas nozzle (200), and a dispersing mechanism is provided at the lower end of the inner cavity of the airflow mixing housing (100), wherein the dispersing mechanism comprises an assembly groove (300) which is arranged at the lower end of the inner cavity of the airflow mixing housing (100), wherein a rotating ring (301) is rotatably connected in the assembly groove (300), and rotating rods (302) are rotatably connected in rotating holes which are evenly arranged in annular shapes at the lower end of the outer arc surface of the rotating ring (301), and dispersing frames (303) are provided at the inner ends of the rotating rods (302), and a driving assembly for driving the rotating rod (302) to rotate is also provided on the bottom wall surface of the assembly groove (300), and a driving module for driving the rotating ring (301) to rotate is also provided at the lower right end of the airflow mixing housing (100), and a sealing assembly is also provided at the lower end of the inner cavity of the airflow mixing housing (100).
2. An air flow mixer as claimed in claim 1, characterized in that: The dispersing mechanism further comprises a stirring blade (304) which is evenly arranged in an annular shape at the lower end of the inner arc surface of the rotating ring (301).
3. An air flow mixer as claimed in claim 1, characterized in that: The driving assembly comprises gears (400) respectively arranged at the outer ends of the rotating rods (302); a toothed ring (401) is provided on the bottom wall surface of the assembly groove (300); and the gears (400) are meshingly connected with the toothed ring (401).
4. An air flow mixer as claimed in claim 1, characterized in that: The driving module comprises a through hole arranged on the right side of the lower end of the outer arc surface of the airflow mixing housing (100), a rotating rod (500) being rotatably connected in the through hole, a bevel gear (501) being arranged at the left end of the rotating rod (500), a bevel gear ring (502) being arranged at the upper end of the outer arc surface of the rotating ring (301), and the bevel gear ring (502) being meshingly connected with the bevel gear (501).
5. An air flow mixer as claimed in claim 4, characterized in that: The driving module further comprises a motor (503) arranged on the right side of the lower end of the outer arc surface of the airflow mixing housing (100), the left end of the output shaft of the motor (503) being fixedly connected to the right end of the rotating rod (500), and the motor (503) being electrically connected to an external single chip computer.
6. An air flow mixer as claimed in claim 1, characterized in that: The sealing assembly comprises a mounting frame (600) arranged at the lower end of the inner cavity of the airflow mixing housing (100); an electric telescopic rod (601) is arranged in the middle of the upper surface of the mounting frame (600); a conical top (602) is arranged at the upper end of the telescopic end of the electric telescopic rod (601); and the conical top (602) is arranged in cooperation with the lower end of the inner cavity of the airflow mixing housing (100).
7. An air flow mixer as claimed in claim 6, characterized in that: A telescopic protective tube (700) is provided between the lower end surface of the conical top head (602) and the upper surface of the mounting frame (600), and the electric telescopic rod (601) is located inside the telescopic protective tube (700).
