Mixing structure for reaction kettle
By designing a mixing mechanism and self-sealed bearing in the reactor, the adhesive adhesion problem of the aldehyde-free glue is solved, achieving better mixing effect and cleaning convenience.
Patent Information
- Application Number
- CN202420227450.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-29
AI Technical Summary
When stirring the existing reactor, due to the viscosity of the old glue, the raw materials adhere to the kettle wall and are difficult to remove due to the adhesion of the old glue, which increases the difficulty of cleaning.
A mixed structure for reactors is designed, including the kettle body, discharge pipe and feeding port, and a mixing mechanism is provided inside. The driving gear drives the shaft sleeve and shaft to rotate through a reduction motor, resulting in axial and radial directions in different directions. The flow field improves the mixing effect of viscous glue liquid and prevents leakage of glue liquid through self-sealed bearings.
Effectively prevent the adhesion of the aldehyde-free glue from adhering to the kettle wall, simplifies the cleaning process, and improves the mixing uniformity of the glue liquid and the service life of the kettle body.
Smart Images

Figure CN222196921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a mixing structure for reaction kettles. Background Art
[0002] At present, when manufacturing companies prepare formaldehyde-free glue, they need to use a reactor to stir the raw materials of the formaldehyde-free glue. However, when the existing reactor is stirred, due to the stickiness of the raw materials of the formaldehyde-free glue, a large amount of formaldehyde-free glue raw materials will adhere to the inner wall of the reactor. These raw materials are not only difficult to remove, but also increase the difficulty of cleaning the reactor, causing great trouble to the operators of the manufacturing companies.
[0003] According to the description of a formaldehyde-free glue reactor for automobile interior decoration disclosed on the patent website (authorization announcement number: CN209476274U), "The utility model discloses a formaldehyde-free glue reactor for automobile interior decoration, which belongs to the technical field of reactors. The formaldehyde-free glue reactor for automobile interior decoration includes a body, a sleeve box is fixedly sleeved on the outer surface of the top of the body, a top box is fixedly installed on the top of the sleeve box, and a top opening is opened on the top of the body. The number of the top openings is two, and the two top openings are symmetrical about the center of the body. A driving motor is fixedly installed on the top of the inner cavity of the sleeve box. The formaldehyde-free glue reactor for automobile interior decoration is provided with a first scraper block and a second scraper block. Due to the cooperation of the first scraper block and the second scraper block, when the driving motor rotates, the first scraper block and the second scraper block will rotate simultaneously, thereby realizing the scraping of the inner wall of the body, so that the formaldehyde-free glue raw material attached to the inner wall of the body can flow out through the discharge pipe. Not only is the structure simple and convenient for material collection, but also the formaldehyde-free glue is prevented from adhering to the inner wall of the body, thereby increasing the practicality of the reactor."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use of the utility model, the operation of the driving motor will respectively drive the first scraper block, the second scraper block, the stirring rod and the stirring blade to rotate through the rotating shaft, so that the stirring rod and the stirring blade can evenly stir the formaldehyde-free glue raw material. However, since the formaldehyde-free glue is relatively viscous, the stirring rod and the stirring blade will cause the glue to produce a fixed flow field according to a fixed rotation direction, which is not conducive to the mixing of the viscous glue. Therefore, it is necessary to improve a mixing structure for the reactor to solve the above problem. Utility Model Content
[0006] The purpose of the utility model is to provide a mixing structure for a reaction kettle to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing structure for a reaction kettle, comprising a kettle body, a discharge pipe and a feeding port, wherein a mixing mechanism is installed inside the kettle body;
[0008] The mixing mechanism comprises a shaft sleeve rotatably connected to the inner side of the kettle body, a shaft rod sleeved inside the shaft sleeve and rotatably connected, a first blade fixedly connected to the shaft sleeve and the outer wall of the shaft rod, and a second blade rotatably connected below the first blade;
[0009] A driving mechanism is installed at the outer bottom of the kettle body, and the driving mechanism is transmission-connected with the mixing mechanism;
[0010] The driving mechanism includes a support frame installed at the bottom of the kettle body, a first driven gear arranged on the upper inner side of the support frame and transmission-connected to the shaft sleeve, a second driven gear rotatably connected to the lower inner side of the support frame and transmission-connected to the shaft rod, a driving gear meshing between the first driven gear and the second driven gear, and a reduction motor installed on the outer side of the support frame and transmission-connected to the driving gear.
[0011] Preferably, a connecting block is fixedly connected below the first blade arranged on the outer wall of the shaft sleeve and the shaft rod, a connecting rod is welded to the surface of the connecting block corresponding to the second blade, the end of the connecting rod is rotatably connected to a rotating shaft through a rolling bearing, and the second blade is welded to the end of the rotating shaft.
[0012] Preferably, the bottom end of the shaft sleeve passes through the bottom of the kettle body and the top of the support frame, and the through end of the shaft sleeve is welded to the center of the upper surface of the first driven gear.
[0013] Preferably, the bottom end of the shaft rod penetrates the bottom end of the shaft rod, and the through end of the shaft rod penetrates the first driven gear and is welded to the center of the upper surface of the second driven gear.
[0014] Preferably, a shaft head is welded at the center of the lower surface of the second driven gear, and the shaft head is rotatably connected to the inner bottom wall of the support frame through a rolling bearing.
[0015] Preferably, a transmission shaft is welded at the center of the surface of the driving gear close to the reduction motor, and the transmission shaft passes through the support frame and is connected to the power output end of the reduction motor through a coupling.
[0016] Preferably, self-sealing bearings are installed at the junction of the shaft sleeve and the bottom of the kettle body and at the junction of the shaft rod and the top of the shaft sleeve.
[0017] Compared with the prior art, the utility model provides a mixing structure for a reactor, which has the following
[0018] Beneficial effects:
[0019] 1. The reactor adopts a mixing structure, and the reduction motor arranged at the driving mechanism drives the driving gear to rotate, thereby driving the first driven gear and the second driven gear to rotate in opposite directions, and then driving the sleeve and the shaft rod arranged at the mixing mechanism to rotate in opposite directions, so that the first blade arranged at the sleeve and the shaft rod rotates in the opposite direction at the axial position of the kettle body, generating different axial flow fields, and the second blade arranged under the first blade will cooperate with the sleeve and the shaft rod to rotate and drive them to rotate, so that the second blade rotates in the opposite direction at the radial position of the kettle body, generating different radial flow fields, which is beneficial to the mixing of the viscous formaldehyde-free glue inside the kettle body.
[0020] 2. The reactor adopts a mixed structure. By setting a self-sealing bearing, it can effectively prevent the glue from leaking from the joint between the sleeve and the bottom of the reactor body and the joint between the shaft rod and the top of the sleeve, while ensuring the rotation accuracy of the sleeve and the shaft rod in the process of mutual cooperation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0022] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0023] Figure 2 It is a schematic cross-sectional view of the inner side of the kettle body according to the utility model;
[0024] Figure 3 It is a front plan view structural diagram of the mixing mechanism and the driving mechanism of the utility model;
[0025] Figure 4 It is a three-dimensional structural schematic diagram of the mixing mechanism and the driving mechanism of the utility model.
[0026] In the figure: 1. kettle body; 2. bushing; 3. shaft rod; 4. first blade; 5. connecting block; 6. connecting rod; 7. rotating shaft; 8. second blade; 9. supporting frame; 10. first driven gear; 11. second driven gear; 12. shaft head; 13. driving gear; 14. reduction motor; 15. transmission shaft; 16. discharge pipe; 17. feeding port; 18. self-sealing bearing. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Embodiment 1:
[0030] See also Figure 1-4 , the utility model provides a technical solution: a mixing structure for a reaction kettle, comprising a kettle body 1, a discharge pipe 16 and a feed port 17, and a mixing mechanism is installed inside the kettle body 1;
[0031] The mixing mechanism includes a sleeve 2 rotatably connected to the inner side of the kettle body 1, a shaft 3 sleeved inside the sleeve 2 and rotatably connected, a first blade 4 fixedly connected to the sleeve 2 and the outer wall of the shaft 3, and a second blade 8 rotatably connected below the first blade 4;
[0032] A driving mechanism is installed at the outer bottom of the kettle body 1, and the driving mechanism is transmission-connected with the mixing mechanism;
[0033] The driving mechanism includes a support frame 9 installed at the bottom of the kettle body 1, a first driven gear 10 arranged on the upper inner side of the support frame 9 and transmission-connected to the shaft sleeve 2, a second driven gear 11 rotatably connected to the lower inner side of the support frame 9 and transmission-connected to the shaft rod 3, a driving gear 13 meshing between the first driven gear 10 and the second driven gear 11, and a reduction motor 14 installed on the outer side of the support frame 9 and transmission-connected to the driving gear 13.
[0034] Furthermore, a connecting block 5 is fixedly connected below the first blade 4 arranged on the outer wall of the sleeve 2 and the shaft rod 3, and a connecting rod 6 is welded to the surface of the connecting block 5 corresponding to the second blade 8. The end of the connecting rod 6 is rotatably connected to the rotating shaft 7 through a rolling bearing, and the second blade 8 is welded and connected to the end of the rotating shaft 7, which reduces the rotation resistance of the second blade 8 while ensuring the rotation accuracy of the second blade 8.
[0035] Furthermore, the bottom end of the sleeve 2 passes through the bottom of the kettle body 1 and the top of the support frame 9, and the through end of the sleeve 2 is welded to the center of the upper surface of the first driven gear 10, so that the first driven gear 10 drives the sleeve 2 to rotate synchronously.
[0036] Furthermore, the bottom end of the shaft rod 3 penetrates the bottom end of the shaft rod 3, and the through end of the shaft rod 3 penetrates the first driven gear 10 and is welded to the center of the upper surface of the second driven gear 11, and the second driven gear 11 drives the shaft rod 3 to rotate synchronously.
[0037] Furthermore, a shaft head 12 is welded at the center of the lower surface of the second driven gear 11, and the shaft head 12 is rotatably connected to the inner bottom wall of the support frame 9 through a rolling bearing, which ensures the rotation accuracy of the second driven gear 11 while reducing the resistance of the second driven gear 11 during rotation.
[0038] Furthermore, a transmission shaft 15 is welded at the center of the surface of the driving gear 13 near the reduction motor 14, and the transmission shaft 15 passes through the support frame 9 and is connected to the power output end of the reduction motor 14 through a coupling to ensure that the power output by the reduction motor 14 can be normally transmitted to the driving gear 13.
[0039] Embodiment two:
[0040] See also Figure 3 In combination with Example 1, it is further obtained that the joint between the sleeve 2 and the bottom of the kettle body 1 and the joint between the shaft rod 3 and the top of the sleeve 2 are both installed with self-sealing bearings 18. By setting the self-sealing bearings 18, the glue can be effectively prevented from leaking from the joint between the sleeve 2 and the bottom of the kettle body 1 and the joint between the shaft rod 3 and the top of the sleeve 2, while ensuring the rotation accuracy of the sleeve 2 and the shaft rod 3 during the mutual cooperation process.
[0041] In actual operation, when this device is used, the raw materials for producing formaldehyde-free glue are fed into the inner side of the kettle body 1 through the feeding port 17, and then the driving gear 13 is driven to rotate by the reduction motor 14 arranged at the driving mechanism, thereby driving the first driven gear 10 and the second driven gear 11 to rotate in opposite directions, and then driving the sleeve 2 and the shaft rod 3 arranged at the mixing mechanism to rotate in opposite directions, so that the first blade 4 arranged at the sleeve 2 and the shaft rod 3 rotates in the opposite direction at the axial position of the kettle body 1, generating a different axial flow field, and the second blade 8 arranged under the first blade 4 will cooperate with the sleeve 2 and the shaft rod 3 to rotate, so that the second blade 8 rotates in the opposite direction at the radial position of the kettle body 1, generating a different radial flow field, which is beneficial to the mixing of the viscous formaldehyde-free glue inside the kettle body 1, and the mixed formaldehyde-free glue is discharged by opening the stop valve at the discharge pipe 16.
[0042] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A mixing structure for a reaction kettle, comprising a kettle body (1), a discharge pipe (16) and a feed port (17), characterized in that: A mixing mechanism is installed inside the kettle body (1); The mixing mechanism comprises a shaft sleeve (2) rotatably connected to the inner side of the kettle body (1), a shaft rod (3) sleeved on the inner side of the shaft sleeve (2) and rotatably connected, a first blade (4) fixedly connected to the outer wall of the shaft sleeve (2) and the shaft rod (3), and a second blade (8) rotatably connected below the first blade (4); A driving mechanism is installed at the outer bottom of the kettle body (1), and the driving mechanism is transmission-connected with the mixing mechanism; The driving mechanism comprises a support frame (9) mounted on the bottom of the kettle body (1), a first driven gear (10) arranged on the upper inner side of the support frame (9) and transmission-connected to the shaft sleeve (2), a second driven gear (11) rotationally connected to the lower inner side of the support frame (9) and transmission-connected to the shaft rod (3), a driving gear (13) meshed between the first driven gear (10) and the second driven gear (11), and a reduction motor (14) mounted on the outer side of the support frame (9) and transmission-connected to the driving gear (13).
2. A mixing structure for a reaction kettle according to claim 1, characterized in that: A connecting block (5) is fixedly connected below the first blade (4) arranged on the outer wall of the shaft sleeve (2) and the shaft rod (3); a connecting rod (6) is welded to the surface of the connecting block (5) corresponding to the second blade (8); the end of the connecting rod (6) is rotatably connected to a rotating shaft (7) via a rolling bearing, and the second blade (8) is welded to the end of the rotating shaft (7).
3. A mixing structure for a reactor according to claim 1, characterized in that: The bottom end of the shaft sleeve (2) passes through the bottom of the kettle body (1) and the top of the support frame (9), and the through end of the shaft sleeve (2) is welded to the center of the upper surface of the first driven gear (10).
4. A mixing structure for a reactor according to claim 1, characterized in that: The bottom end of the shaft rod (3) penetrates the bottom end of the shaft rod (3), and the through end of the shaft rod (3) penetrates the first driven gear (10) and is welded to the center of the upper surface of the second driven gear (11).
5. The mixing structure for a reactor according to claim 1, characterized in that: A shaft head (12) is welded at the center of the lower surface of the second driven gear (11), and the shaft head (12) is rotatably connected to the inner bottom wall of the support frame (9) via a rolling bearing.
6. The mixing structure for a reactor according to claim 1, characterized in that: A transmission shaft (15) is welded to the center of the surface of the driving gear (13) close to the reduction motor (14), and the transmission shaft (15) passes through the support frame (9) and is connected to the power output end of the reduction motor (14) through a coupling.
7. The mixing structure for a reactor according to claim 1, characterized in that: Self-sealing bearings (18) are installed at the joint between the shaft sleeve (2) and the bottom of the kettle body (1) and at the joint between the shaft rod (3) and the top of the shaft sleeve (2).
