Waste treatment device for gypsum mortar preparation

By using rolling and screening technology in the gypsum mortar waste treatment device, the problem that the existing technology cannot handle larger gypsum particles is solved, and the maximum recycling of gypsum mortar waste and the convenience of the device is improved.

CN222197093UActive Publication Date: 2024-12-20FUJIAN HEDONG NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420201853.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2024-12-20
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

The existing gypsum mortar waste treatment device cannot effectively deal with larger gypsum particles, resulting in unnecessary waste.

Method used

A device including a rolling chamber, a scraping mechanism, a screening chamber and a collection chamber are designed. The gypsum mortar is rolled through an active rolling cylinder and a passive rolling cylinder, and then screened using a filter frame, combining a hydraulic rod and The design of the cleaning brush achieves the maximum recycling of gypsum particles.

Benefits of technology

Effectively crush and recycle block particles in gypsum mortar, reducing waste, and reducing the need for manual cleaning with automatic cleaning brushes, improving the convenience of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste treatment device for gypsum mortar preparation, which comprises a rolling chamber, two scraping mechanisms symmetrically arranged at the left end and the right end of the rolling chamber, a screening chamber mounted below the rolling chamber and a collecting chamber mounted below the screening chamber, a flow guide plate is arranged below an outlet of the feeding hopper, a driving rolling cylinder and a driven rolling cylinder are arranged below the flow guide plate, the front ends and the rear ends of the driving rolling cylinder and the driven rolling cylinder are fixed into the front wall and the rear wall of the rolling chamber respectively, and rolled objects rolled by the driving rolling cylinder and the driven rolling cylinder fall on a filtering frame in the screening chamber. According to the device, waste materials for gypsum mortar preparation are treated and recycled to a great extent, unnecessary waste is reduced, objects attached to the driving rolling barrel and the driven rolling barrel can be automatically cleaned, and the using convenience of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gypsum mortar processing equipment, in particular to a waste material processing device used for preparing gypsum mortar. Background Art

[0002] Gypsum mortar is an important material in the construction field. Gypsum mortar is made by adding and mixing multiple raw materials in proportion at a mixing station.

[0003] When gypsum mortar is prepared, gypsum particles of different shapes will appear. The existing waste treatment device only screens out smaller gypsum particles through a filter frame, and does not process and screen the larger gypsum particles in the gypsum mortar, which causes unnecessary waste. Therefore, in order to solve the above problem, a waste treatment device for gypsum mortar preparation is proposed. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] The waste treatment device for preparing gypsum mortar comprises a rolling chamber, two scraping mechanisms symmetrically arranged at the left and right ends of the rolling chamber, a screening chamber installed below the rolling chamber and a collecting chamber installed below the screening chamber, the top of the rolling chamber is conductively connected with the bottom of the feed hopper, a guide plate is arranged below the outlet of the feed hopper, an active rolling cylinder and a passive rolling cylinder are arranged below the guide plate, the front and rear ends of the active rolling cylinder and the passive rolling cylinder are respectively fixed inside the front and rear walls of the rolling chamber, the rolled materials after being rolled by the active rolling cylinder and the passive rolling cylinder fall on the filter frame inside the screening chamber, part of the objects filtered by the filter frame fall inside the collecting chamber, and the remaining part of the objects fall on the discharge hopper along the outlet, a waste collection frame is arranged along the discharging direction of the discharge hopper, a motor is installed outside the rolling chamber, the output end of the motor is fixed to the front end of the active rolling cylinder by a coupling, the active rolling cylinder and the passive rolling cylinder are connected by transmission through the outer rolling teeth, and the waste is squeezed.

[0006] Preferably, two hydraulic rods are installed inside the right end of the screening chamber, and the two hydraulic rods are respectively installed inside the front and rear ends of the right wall of the screening chamber, the telescopic ends of the hydraulic rods are connected to the right sides of the front and rear ends of the filter frame, and positioning rods are provided on the left sides of the front and rear ends of the filter frame. The left end of the positioning rod is movably connected inside the fixed cylinder, and the left end of the fixed cylinder is fixed to the left wall of the screening chamber. The bottom of the screening chamber is conductively connected to the top of the collecting chamber, and the collection frame is placed in the cavity inside the collecting chamber.

[0007] Preferably, the front end of the bottom of the filter frame is a placement plate, the bottom of the upper half of the filter frame is a filter screen, the front side of the filter screen is connected to the rear side of the placement plate, the filter screen is arranged directly above the collection chamber, and the placement plate at the front end of the bottom of the filter frame is arranged toward the discharge direction of the discharge hopper.

[0008] Preferably, the scraping mechanism includes an externally threaded adjusting rod, which is installed inside the right wall of the rolling chamber, a clamping plate is installed at the left end of the externally threaded adjusting rod, and the side of the clamping plate is movably connected to the internal clamping groove at the right end of the connecting frame. A second positioning rod is provided on the right side of the upper and lower ends of the connecting frame, and the side of the second positioning rod is slidably connected to the inside of the positioning cylinder, and the positioning cylinder is fixed to the inner side of the right wall of the rolling chamber, and a cleaning brush is provided at the left end of the connecting frame, and the bristle side of the cleaning brush is fit-connected to the outer side of the right end of the passive rolling cylinder, and the same scraping mechanism is provided inside the left end of the rolling chamber.

[0009] Preferably, the cleaning brush is an arc-shaped structure that matches the surface shapes of the active rolling cylinder and the passive rolling cylinder.

[0010] Preferably, the filter frame is lower in the front and higher in the back, forming a small acute angle with the horizontal plane.

[0011] Compared with the prior art, the beneficial effects of the utility model are: (1) after the device rolls the gypsum mortar through the active rolling cylinder and the passive rolling cylinder, the gypsum particles of different blocks inside the gypsum mortar are crushed and then filtered through the filter frame arranged below, and the waste used for the preparation of the gypsum mortar is processed and recycled to the greatest extent, reducing unnecessary waste.

[0012] (2) When the external threaded adjustment rod moves left and right, the connecting frame will also move together. When the connecting frame moves, the second positioning rod will slide inside the positioning cylinder to play a supporting role. At the same time, when the connecting frame moves left and right, the cleaning brush will also move left and right. The cleaning brush moves close to the outer sides of the active rolling cylinder and the passive rolling cylinder. The rolling teeth of the active rolling cylinder and the passive rolling cylinder will contact the bristles of the cleaning brush. When the active rolling cylinder and the passive rolling cylinder rotate, the cleaning brush can brush off the rolled objects attached to the rolling teeth to avoid objects attached to the active rolling cylinder and the passive rolling cylinder to affect the subsequent rolling effect of the gypsum mortar. No manual cleaning is required, which improves the convenience of using the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the screening chamber of the utility model;

[0017] Figure 4 It is a front cross-sectional structural diagram of the scraping mechanism of the utility model.

[0018] Explanation of the reference numerals in the figure: rolling chamber-1, screening chamber-2, collecting chamber-3, collecting frame-4, discharge hopper-5, waste collection frame-6, feed hopper-11, guide plate-12, active rolling cylinder-13, motor-14, passive rolling cylinder-15, positioning rod-21, fixing cylinder-22, filter frame-23, hydraulic rod-24, cleaning brush-61, connecting frame-62, positioning cylinder-63, external thread adjustment rod-64, clamping plate-65, second positioning rod-66, filter screen-231. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-4The utility model provides an embodiment: a waste material processing device for preparing gypsum mortar, comprising a rolling chamber 1, two scraping mechanisms symmetrically arranged at the left and right ends of the rolling chamber 1, a screening chamber 2 installed below the rolling chamber 1, and a collecting chamber 3 installed below the screening chamber 2. The top of the rolling chamber 1 is connected to the bottom of the feed hopper 11. When the waste material is poured into the feed hopper 11, it will enter the rolling chamber 1 through the feed hopper 11. A guide plate 12 is arranged inside the top of the rolling chamber 1. The guide plate 12 can guide the waste material entering the rolling chamber 1 to the middle and finally fall at the junction of the active rolling cylinder 13 and the passive rolling cylinder 15. An active rolling cylinder 13 and a passive rolling cylinder 15 are arranged below the guide plate 12. The front and rear ends of the active rolling cylinder 13 and the passive rolling cylinder 15 are connected. They are respectively fixed inside the front and rear walls of the rolling chamber 1, and the active rolling cylinder 13 and the passive rolling cylinder 15 are connected by transmission through the outer rolling teeth. A motor 14 is installed outside the rolling chamber 1, and the output end of the motor 14 is fixed to the front end of the active rolling cylinder 13 by a coupling. The motor 14 can drive the active rolling cylinder 13 to rotate right. During the rotation of the active rolling cylinder 13 to the right, the transmission relationship between the rolling teeth will drive the passive rolling cylinder 15 to rotate in the opposite direction, so that the gypsum mortar falling between the active rolling cylinder 13 and the passive rolling cylinder 15 will be crushed. Two hydraulic rods 24 are installed inside the right end of the screening chamber 2. The hydraulic rods 24 are respectively installed inside the right walls at the front and rear ends of the screening chamber 2 and the left end is connected to the right side of the filter frame 23. Positioning rods are provided on the left sides of the front and rear ends of the filter frame 23 21, the left end of the positioning rod 21 is movably connected inside the fixed cylinder 22, and the left end of the fixed cylinder 22 is fixed inside the left wall of the screening chamber 2. The bottom of the screening chamber 2 is connected to the top of the collecting chamber 3. The hydraulic rod 24 can push the filter frame 23 to move left and right. The positioning rod 21 on the left side of the filter frame 23 will move left and right repeatedly inside the fixed cylinder 22 driven by the filter frame 23. The front end of the bottom of the filter frame 23 is a placement plate, and the bottom of the upper half of the filter frame 23 is a filter screen 231. The front side of the filter screen 231 is connected to the rear side of the placement plate. The filter frame 23 is low in front and high in the back, forming a small acute angle with the horizontal plane. The gypsum mortar rolled inside the rolling chamber 1 will fall on the upper end of the filter screen 231 of the filter frame 23. During the repeated left and right movement of the filter frame 23, the gypsum mortar The mortar is continuously screened by the filter screen 231, and the gypsum particles of suitable size will fall down through the filter holes of the filter screen 231. Because the filter frame 23 has an inclined angle, the unqualified gypsum particles will continue to move forward during the repeated left and right movements of the filter frame 23, and finally fall onto the placement plate, where they accelerate forward and fall into the discharge hopper 5. A collection frame 4 is placed in the placement cavity inside the collecting chamber 3. The gypsum mortar filtered by the filter screen 231 will fall into the collection frame 4 of the collecting chamber 3, and the collection frame 4 can be taken out. A discharge hopper 5 is provided on the front side of the screening chamber 2, and a waste collection frame 6 is provided below the outlet of the discharge hopper 5. The waste collection frame 6 is used to collect useless waste after filtration. After the device rolls the gypsum mortar through the active rolling cylinder 13 and the passive rolling cylinder 15,The gypsum particles of different shapes inside the gypsum mortar are crushed and then filtered through the filter frame 23. The waste materials used for preparing the gypsum mortar are processed and recycled to the greatest extent, thus reducing unnecessary waste.

[0022] The scraping mechanism includes an externally threaded adjusting rod 64, the side surface of the middle end of the externally threaded adjusting rod 64 is connected to the inside of the side wall of the rolling chamber 1 through a thread, a clamping plate 65 is installed at one end of the externally threaded adjusting rod 64, and the side surface of the clamping plate 65 is movably connected to the internal clamping groove of the connecting frame 62, a second positioning rod 66 is provided at one end of the connecting frame 62, and a cleaning brush 61 is installed at the other end, and the side of the cleaning brush 61 with bristles is fitted and connected to the outer sides of the active rolling cylinder 13 and the passive rolling cylinder 15, and the side surface of the second positioning rod 66 is slidably connected to the inside of the positioning cylinder 63, and the positioning cylinder 63 is fixed to the inner side of the side wall of the rolling chamber 1, and the clamping plate 65 will also rotate when the externally threaded adjusting rod 64 is rotated, but the clamping plate 65 can only move in the internal clamping groove of the connecting frame 62, and the externally threaded adjusting rod 64 can move left and right during the rotation process. When the section rod 64 moves left and right, the connecting frame 62 will also move together. When the connecting frame 62 moves, the second positioning rod 66 will slide inside the positioning cylinder 63 to play a supporting role. At the same time, when the connecting frame 62 moves left and right, the cleaning brush 61 will also move left and right. The cleaning brush 61 moves close to the outer sides of the active rolling cylinder 13 and the passive rolling cylinder 15. The rolling teeth of the active rolling cylinder 13 and the passive rolling cylinder 15 will come into contact with the bristles of the cleaning brush 61. When the active rolling cylinder 13 and the passive rolling cylinder 15 rotate, the cleaning brush 61 can brush off the rolled objects attached to the rolling teeth to prevent objects from attaching to the active rolling cylinder 13 and the passive rolling cylinder 15 and affecting the subsequent rolling effect of the gypsum mortar. At the same time, no manual cleaning is required, which improves the convenience of using the device.

[0023] The cleaning brush 61 has an arc-shaped structure that matches the surface shape of the active rolling cylinder 13 and the passive rolling cylinder 15. The arc-shaped cleaning brush 61 can contact the outer side surfaces of the active rolling cylinder 13 and the passive rolling cylinder 15 with a larger surface, so that a larger area of ​​the active rolling cylinder 13 and the passive rolling cylinder 15 can be cleaned at the same time, and the same position can be cleaned longer and cleaner.

[0024] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A waste material treatment device for preparing gypsum mortar, comprising a rolling chamber (1), two scraping mechanisms symmetrically arranged at the left and right ends of the rolling chamber (1), a screening chamber (2) installed below the rolling chamber (1), and a collecting chamber (3) installed below the screening chamber (2), characterized in that: The top of the rolling chamber (1) is conductively connected to the bottom of the feed hopper (11), a guide plate (12) is provided below the outlet of the feed hopper (11), an active rolling cylinder (13) and a passive rolling cylinder (15) are provided below the guide plate (12), front and rear ends of the active rolling cylinder (13) and the passive rolling cylinder (15) are respectively fixed inside the front and rear walls of the rolling chamber (1), and the rolled material after being rolled by the active rolling cylinder (13) and the passive rolling cylinder (15) falls on the filter frame (23) inside the screening chamber (2) , the objects filtered by the filter frame (23) partially fall into the collecting chamber (3), and the remaining objects fall onto the discharge hopper (5) along the outlet, and a waste collection frame (6) is provided along the discharge direction of the discharge hopper (5). A motor (14) is installed outside the rolling chamber (1), and the output end of the motor (14) is fixed to the front end of the active rolling cylinder (13) through a coupling. The active rolling cylinder (13) and the passive rolling cylinder (15) are connected by transmission through the outer rolling teeth, and the waste is squeezed.

2. The waste treatment device for preparing gypsum mortar according to claim 1, characterized in that: Two hydraulic rods (24) are installed inside the right end of the screening chamber (2). The two hydraulic rods (24) are installed inside the front and rear ends of the right wall of the screening chamber (2) respectively. The telescopic ends of the hydraulic rods (24) are connected to the right sides of the front and rear ends of the filter frame (23). Positioning rods (21) are provided on the left sides of the front and rear ends of the filter frame (23). The left end of the positioning rod (21) is movably connected inside the fixed cylinder (22). The left end of the fixed cylinder (22) is fixed inside the left wall of the screening chamber (2). The bottom of the screening chamber (2) is conductively connected to the top of the collecting chamber (3). The collecting chamber (3) is provided with a collecting frame (4) in a cavity.

3. The waste treatment device for preparing gypsum mortar according to claim 1 or 2, characterized in that: The front end of the bottom of the filter frame (23) is a placement plate, the bottom of the upper half of the filter frame (23) is a filter screen (231), the front side of the filter screen (231) is connected to the rear side of the placement plate, the filter screen (231) is arranged directly above the collection chamber (3), and the placement plate at the front end of the bottom of the filter frame (23) is arranged toward the discharge direction of the discharge hopper (5).

4. The waste treatment device for preparing gypsum mortar according to claim 1, characterized in that: The scraping mechanism comprises an externally threaded adjustment rod (64), which is mounted inside the right wall of the rolling chamber (1); a clamping plate (65) is mounted on the left end of the externally threaded adjustment rod (64); the side of the clamping plate (65) is movably connected to the internal clamping groove at the right end of the connecting frame (62); a second positioning rod (66) is provided on the right side of the upper and lower ends of the connecting frame (62); the side of the second positioning rod (66) is slidably connected to the inside of a positioning cylinder (63); the positioning cylinder (63) is fixed to the inner side of the right wall of the rolling chamber (1); a cleaning brush (61) is mounted on the left end of the connecting frame (62); a bristle side of the cleaning brush (61) is fitted and connected to the outer side of the right end of the passive rolling cylinder (15); and a similar scraping mechanism is provided inside the left end of the rolling chamber (1).

5. The waste treatment device for preparing gypsum mortar according to claim 4, characterized in that: The cleaning brush (61) is an arc-shaped structure that matches the surface shapes of the active rolling cylinder (13) and the passive rolling cylinder (15).