Multi-channel device for detecting and removing foreign matters in tobacco leaves and tobacco shreds
Through multi-channel design and machine vision technology, combined with AI detection and negative pressure absorption, the problem that traditional devices cannot fully detect and remove foreign objects from tobacco leaves/tobacco silk is solved, and efficient, accurate detection and removal of foreign objects in tobacco silk is achieved, and cigarette production is improved efficiency and quality.
Patent Information
- Application Number
- CN202420887860.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-26
AI Technical Summary
Traditional impurity removal machines and metal detectors cannot fully detect and remove foreign objects in tobacco leaves/twigs, such as paper scraps, plastic sheets and metal chips, during the cigarette production process, affecting the quality of cigarettes and posing a potential threat to consumer health.
A multi-channel foreign object detection and removal device in tobacco leaves/tobacco wire is designed, using machine vision technology and AI artificial intelligence deep learning algorithm, combining negative pressure generation equipment and adjustable telescopic rods to achieve efficient and accurate detection and removal of tobacco wire. The device includes an adjustable telescopic rod, a light source device, a photographing camera, a negative pressure generation device and a moving pipe, which can identify and absorb debris and collect it into the collection barrel through a delivery pipe.
It realizes efficient and accurate detection and removal of foreign matter in tobacco, improves the efficiency and quality of cigarette production, has the advantages of simple structure, convenient operation and high detection accuracy, and is widely used in cigarette production lines.
Smart Images
Figure CN222197907U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tobacco production, and in particular relates to a device for detecting and removing foreign matter in tobacco leaves and tobacco shreds with multiple channels. Background Art
[0002] During the cigarette production process, various foreign objects may be mixed into tobacco leaves / cut tobacco, such as paper scraps, plastic pieces, metal scraps, etc. These foreign objects not only affect the quality of cigarettes, but also pose a potential threat to the health of consumers. Traditional devices such as impurity removers and metal detectors can only remove some foreign objects, and there is a problem of incomplete detection. Utility Model Content
[0003] The utility model aims to provide a device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels to solve the above-mentioned problems.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels, comprising a loading bin and a conveyor arranged on one side of the loading bin and capable of conveying shredded tobacco in the loading bin, a mounting platform is arranged on the outside of the conveyor, a plurality of retractable and adjustable telescopic rods are arranged on the outside of the mounting platform, a shell is movably connected to the plurality of the adjustable telescopic rods, a removal component and a mounting frame are arranged inside the shell, and a light source device and a shooting camera are installed on the mounting frame;
[0005] The rejection component includes a negative pressure generating device arranged on the outer shell, at least two telescopic hoses are connected to the bottom of the negative pressure generating device, a mobile pipe is fixedly connected to the bottom of each telescopic hose, and a transmission component that can drive the mobile pipe to move down to the conveyor surface is arranged between each mobile pipe and the outer shell, and each transmission component independently controls the corresponding mobile pipe to move up and down.
[0006] Preferably, the transmission assembly is specifically a telescopic device, which is transmission-connected to the outer surface of the moving pipe and fixedly connected to the inner wall of the outer shell, and an outwardly expanded collecting shell is provided at the bottom of the moving pipe.
[0007] Preferably, the light source device and the shooting camera are installed at the bottom of the mounting frame and are used to shoot and fill in the light for the shredded tobacco and leaves transported on the conveyor.
[0008] Preferably, the shell is arranged obliquely and parallel to the conveyor surface.
[0009] Preferably, a flattening component is further provided on the top of the installation platform, a delivery pipe is provided at the output end of the negative pressure generating device, and a collection bucket is provided at the bottom of the delivery pipe.
[0010] Preferably, the flattening component comprises a mounting shell fixed on the mounting platform, and at least one self-powered rotating claw is arranged inside the mounting shell.
[0011] The technical effects and advantages of the utility model are as follows: by adopting machine vision technology and multi-channel design as a whole, efficient and accurate detection and removal of foreign matter in tobacco shreds can be achieved. It has the advantages of simple structure, convenient operation, high detection accuracy, etc. It can be widely used in cigarette production lines to improve the efficiency and quality of cigarette production. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the mounting frame structure of the utility model;
[0014] Figure 3 It is a schematic diagram of the structure of the rejection component of the utility model.
[0015] In the figure: 1. adjustable telescopic rod; 2. collecting bucket; 3. mounting platform; 4. conveyor; 5. rejection component; 501. outward-expanding collecting shell; 502. telescopic device; 503. telescopic hose; 504. moving pipeline; 6. outer shell; 7. negative pressure generating device; 8. conveying pipe; 9. flattening component; 901. mounting shell; 902. rotating claw; 10. loading bin; 11. mounting frame; 12. light source device; 13. shooting camera. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0017] The utility model provides a device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels as shown in the figure, comprising a loading bin 10 and a conveyor 4 arranged on one side of the loading bin 10 and capable of conveying shredded tobacco in the loading bin 10, a mounting platform 3 is arranged on the outer side of the conveyor 4, a plurality of retractable and adjustable telescopic rods 1 are arranged on the outer side of the mounting platform 3, a shell 6 is movably connected to the plurality of adjustable telescopic rods 1, a removal component 5 and a mounting frame 11 are arranged inside the shell 6, and a light source device 12 and a shooting camera 13 are installed on the mounting frame 11;
[0018] The rejection component 5 includes a negative pressure generating device 7 arranged on the outer shell 6, and at least two telescopic hoses 503 are connected to the bottom of the negative pressure generating device 7. A mobile pipe 504 is fixedly connected to the bottom of each telescopic hose 503. A transmission component that can drive the mobile pipe 504 to move down to the surface of the conveyor 4 is arranged between each mobile pipe 504 and the outer shell 6, and each transmission component independently controls the corresponding mobile pipe 504 to move up and down.
[0019] Specifically, the transmission component is a telescopic device 502 , which is transmission-connected to the outer surface of the mobile pipe 504 and fixedly connected to the inner wall of the outer shell 6 . An outwardly expanded collecting shell 501 is provided at the bottom of the mobile pipe 504 .
[0020] Specifically, the light source device 12 and the shooting camera 13 are installed at the bottom of the mounting frame 11 and perform shooting and supplementary lighting operations on the tobacco shreds and leaves transported on the conveyor 4 .
[0021] Specifically, the housing 6 is arranged obliquely and parallel to the surface of the conveyor 4 .
[0022] Specifically, a flattening component 9 is further provided on the top of the installation platform 3 , a delivery pipe 8 is provided at the output end of the negative pressure generating device 7 , and a collection bucket 2 is provided at the bottom of the delivery pipe 8 .
[0023] Specifically, the flattening component 9 includes a mounting shell 901 fixed on the mounting platform 3 , and at least one self-powered rotating claw 902 is disposed inside the mounting shell 901 .
[0024] Working principle: by putting tobacco shreds and leaves into the upper silo 10, one end of the conveyor 4 is extended into the upper silo 10 to convey the tobacco shreds and leaves inside, and then after passing through the flattening part 9, the rotating claw 902 inside the flattening part 9 is used to evenly spread the tobacco shreds and leaves transported on the conveyor 4, so as to facilitate the subsequent shooting and removal;
[0025] After the claws are scattered, they continue to be transported to the bottom of the mounting frame 11. The transport surface of the conveyor 4 is photographed by a shooting camera 13 and then transmitted to the background terminal to identify the debris on the image. During the shooting, the light source device 12 is used to compensate the illumination of the tobacco and tobacco leaves on the conveyor 4, so as to more clearly identify the debris. The specific detection adopts the AI tobacco debris online detection system, which adopts the AI artificial intelligence deep learning algorithm to complete the identification of debris in the tobacco, and provides a friendly human-computer interaction interface, and can view the detection photos and results in real time;
[0026] After identification, the corresponding telescopic device 502 is controlled by the background terminal to drive the mobile pipe 504 at the corresponding position to move downward and start the negative pressure generating device 7 to generate negative pressure. After the outward expansion collecting shell 501 moves downward to the debris position, the debris is sucked onto the negative pressure generating device 7 by the negative pressure generating device 7 and then discharged into the conveying pipe 8 by the negative pressure generating device 7 until it is finally collected in the collecting bucket 2.
[0027] By adopting machine vision technology and multi-channel design, the system can achieve efficient and accurate detection and removal of foreign matter in tobacco. It has the advantages of simple structure, convenient operation and high detection accuracy. It can be widely used in cigarette production lines to improve the efficiency and quality of cigarette production.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels, comprising a loading bin (10) and a conveyor (4) arranged on one side of the loading bin (10) and capable of conveying shredded tobacco in the loading bin (10), wherein a mounting platform (3) is arranged outside the conveyor (4), and characterized in that: A plurality of retractable and adjustable telescopic rods (1) are arranged outside the installation platform (3); a housing (6) is movably connected to the plurality of adjustable telescopic rods (1); a rejection component (5) and a mounting frame (11) are arranged inside the housing (6); a light source device (12) and a shooting camera (13) are installed on the mounting frame (11); The rejecting component (5) comprises a negative pressure generating device (7) arranged on the outer shell (6), the bottom of the negative pressure generating device (7) is connected to at least two telescopic hoses (503), the bottom of each telescopic hose (503) is fixedly connected to a moving pipe (504), and a transmission component capable of driving the moving pipe (504) to move downward to the surface of the conveyor (4) is arranged between each moving pipe (504) and the outer shell (6), and each transmission component independently controls the corresponding moving pipe (504) to move up and down.
2. The device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels according to claim 1 is characterized in that: The transmission component is specifically a telescopic device (502), which is transmission-connected to the outer surface of the moving pipe (504) and fixedly connected to the inner wall of the outer shell (6), and an outwardly expanded collecting shell (501) is provided at the bottom of the moving pipe (504).
3. The device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels according to claim 1, characterized in that: The light source device (12) and the shooting camera (13) are installed at the bottom of the mounting frame (11) and perform shooting and supplementary lighting operations on the tobacco shreds and leaves transported on the conveyor (4).
4. The device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels according to claim 1, characterized in that: The shell (6) is arranged in an inclined manner and is parallel to the surface of the conveyor (4).
5. The device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels according to claim 1, characterized in that: A flattening component (9) is also provided on the top of the installation platform (3), a delivery pipe (8) is provided at the output end of the negative pressure generating device (7), and a collection bucket (2) is provided at the bottom of the delivery pipe (8).
6. The device for detecting and removing foreign matter in tobacco leaves and shredded tobacco with multiple channels according to claim 5, characterized in that: The flattening component (9) comprises a mounting shell (901) fixed on the mounting platform (3), and at least one self-powered rotating claw (902) is arranged inside the mounting shell (901).