Electronic component integrated detecting and sorting equipment

By using technical means such as vibration discs, limit plates and bidirectional conveying channels in electronic component detection and sorting equipment, the problem of not separate components conveying in traditional equipment is solved, and the individual precise conveying and automatic sorting of components is realized. , improves the consistency of test results and inventory management efficiency.

CN222197908UActive Publication Date: 2024-12-20无锡德晟智能科技有限公司
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Patent Information

Application Number
CN202420932584.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

It is difficult for traditional integrated detection and sorting equipment to realize the individual transport of components during the transportation process, resulting in mixing and detection errors and affecting product quality.

Method used

A device including a vibrating disc, a limiting plate, a motor, a conveyor belt and a bidirectional conveying channel is designed. The components are separated and transported to a fixed base through the vibrating disc and the limiting plate, and the cross-rotating disc and arc-shaped limiting blocks are used. Ensure separate delivery, the cylinder drives the detection probe for inspection, and automatic sorting is achieved through the motor and concave wheel drives the belt and twisted dragon leaves.

Benefits of technology

It realizes individual and precise delivery of components, improves the consistency and stability of detection results, ensures the classified storage of components, and improves inventory and supply chain management efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electronic component processing, and discloses electronic component integrated detecting and sorting equipment which comprises a vibrating disc, a baffle is fixedly connected to the inner wall of the vibrating disc, a limiting plate is fixedly connected to the outer wall of the vibrating disc, and a supporting frame is fixedly connected to the lower surface of the limiting plate. And a fixed base is fixedly connected to the interior of the limiting plate, a first motor is fixedly connected to the interior of the fixed base, a rotating rod is fixedly connected to the output end of the first motor, and a cross-shaped rotating disc is fixedly connected to the outer wall of the rotating rod. According to the utility model, the electronic components are continuously conveyed to one side of the fixed base through the cooperation of the vibration disc and the baffle plate, so that the problem that the electronic components are difficult to accurately and independently convey during conveying is solved, the electronic components are independently conveyed, and detection errors caused by the mixing of a plurality of components are prevented; and the consistency and the stability of the detection result are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic component processing, in particular to an integrated detection and sorting device for electronic components. Background Art

[0002] The integrated detection and sorting equipment for electronic components is an automated device used to detect, classify and sort electronic components. The equipment usually includes detection devices, sorting devices, conveying devices and control systems. The detection device is used to perform quality inspection on electronic components, the sorting device classifies the components according to the inspection results, the conveying device is used to transport the components from one place to another, and the control system is responsible for the operation and control of the entire equipment. Components may collide with each other during transportation. Separate continuous transportation can reduce such collisions, prevent component damage and ensure the consistency of inspection results.

[0003] The use process of traditional integrated electronic component inspection and sorting equipment generally includes: setting parameters, placing components, starting equipment, inspection, sorting and collection. When using this type of equipment, operators need to set relevant parameters according to the type of components and inspection requirements, and then place the components to be inspected in the feeding system. After the equipment is started, the components will be sent to the inspection area one by one for various inspections, such as appearance, electrical properties and size.

[0004] The above-mentioned integrated electronic component inspection and sorting equipment is difficult to accurately transport electronic components separately when transporting electronic components before inspection, resulting in electronic components being mixed with other components during transportation, causing inspection errors and affecting product quality. Utility Model Content

[0005] In order to remedy the above deficiencies, the utility model provides an integrated detection and sorting equipment for electronic components, aiming to improve the problem that it is difficult to accurately realize the separate conveying of electronic components during the conveying process, resulting in the mixing of electronic components with other components during the conveying process, causing detection errors and affecting product quality.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an integrated detection and sorting equipment for electronic components, comprising a vibration plate, an inner wall of the vibration plate is fixedly connected to a baffle, an outer wall of the vibration plate is fixedly connected to a limit plate, a lower surface of the limit plate is fixedly connected to a support frame, a fixed base is fixedly connected inside the limit plate, a motor is fixedly connected inside the fixed base, a rotating rod is fixedly connected to the output end of the motor, a cross rotating plate is fixedly connected to the outer wall of the rotating rod, an arc-shaped limit block is fixedly connected inside the fixed base, an outer wall of the cross rotating plate is rotatably connected to the inner wall of the fixed base, a conveyor belt is arranged inside the limit plate, a storage plate is fixedly connected to the outer wall of the conveyor belt, the storage plate is arranged on the inner wall of the limit plate, and a supporting assembly is arranged on the outer wall of the limit plate.

[0007] Furthermore, the support assembly comprises a fixing plate, and an outer wall of the fixing plate is fixedly connected to an outer wall of the limiting plate.

[0008] Furthermore, a cylinder is fixedly connected to the interior of the fixing plate, and a detection probe is fixedly connected to the output end of the cylinder.

[0009] Furthermore, the interior of the limit plate is fixedly connected to the motor 2, and the output end of the motor 2 is fixedly connected to the guide plate.

[0010] Furthermore, a bidirectional conveying channel is fixedly connected to the lower surface of the limiting plate, and an outer wall of the guide plate is rotatably connected to the inside of the limiting plate and the bidirectional conveying channel.

[0011] Furthermore, the interior of the limit plate is fixedly connected to a motor three, and the output end of the motor three is fixedly connected to a cam.

[0012] Furthermore, a belt is provided on the outer wall of the cam, and a connecting rod is fixedly connected to the interior of the cam.

[0013] Furthermore, the outer wall of the connecting rod is fixedly connected to a screw blade, the outer wall of the screw blade is rotatably connected to the inner wall of the two-way conveying channel, one end of the two-way conveying channel is fixedly connected to a qualified product collection box, and the other end of the two-way conveying channel is fixedly connected to an unqualified product collection box.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the electronic components are firstly continuously transported to one side of the fixed base by the vibration plate in cooperation with the baffle plate, and then the electronic components are driven to be transported separately and continuously in cooperation with the motor 1, the support frame, the limit plate, the rotating rod, the cross rotating plate, the arc limit block and the conveyor belt, thereby solving the problem that it is difficult to accurately realize the separate transport of the electronic components, achieving the separate transport of the electronic components, preventing the mixing of multiple components and causing detection errors, and improving the consistency and stability of the detection results.

[0016] 2. In the utility model, the detection probe is first driven by the cylinder to detect the components, and then the motor 2 is started according to the detection result to drive the guide plate to adjust the opening of the two-way conveying channel, and then the motor 3, the concave wheel, the belt, the connecting rod and the auger blade are used to stably convey the components, thereby achieving the detection and automatic sorting of the components, so that they can be classified and stored according to their quality, which helps to manage inventory and supply chain more effectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of an integrated electronic component detection and sorting device proposed by the utility model;

[0018] Figure 2 This is a structural schematic diagram of one side of a vibration plate of an integrated electronic component detection and sorting device proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of a fixed base of an integrated electronic component detection and sorting device proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the upper part of the bidirectional conveying channel of an integrated electronic component detection and sorting device proposed by the utility model;

[0021] Figure 5 This is a schematic diagram of the internal structure of a bidirectional conveying channel of an integrated electronic component detection and sorting device proposed by the utility model.

[0022] Legend:

[0023] 1. Vibrating plate; 2. Baffle; 3. Limiting plate; 4. Support frame; 5. Fixed base; 6. Motor 1; 7. Rotating rod; 8. Cross rotating plate; 9. Arc-shaped limiting block; 10. Conveyor belt; 11. Storage plate; 12. Fixed plate; 13. Cylinder; 14. Detection probe; 15. Motor 2; 16. Guide plate; 17. Two-way conveying channel; 18. Motor 3; 19. Concave wheel; 20. Belt; 21. Connecting rod; 22. Auger blade; 23. Qualified product collection box; 24. Unqualified product collection box. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Reference Figure 1 - Figure 3 , the utility model provides an embodiment: an integrated detection and sorting equipment for electronic components, including a vibration plate 1, the inner wall of the vibration plate 1 is fixedly connected with a baffle plate 2, the outer wall of the vibration plate 1 is fixedly connected with a limit plate 3, the lower surface of the limit plate 3 is fixedly connected with a support frame 4, the inner part of the limit plate 3 is fixedly connected with a fixed base 5, the inner part of the fixed base 5 is fixedly connected with a motor 6, the output end of the motor 6 is fixedly connected with a rotating rod 7, the outer wall of the rotating rod 7 is fixedly connected with a cross rotating plate 8, the inner part of the fixed base 5 is fixedly connected with an arc-shaped limit block 9, the outer wall of the cross rotating plate 8 is rotatably connected to the inner wall of the fixed base 5, a conveyor belt 10 is arranged inside the limit plate 3, the outer wall of the conveyor belt 10 is fixedly connected with a storage plate 11, the storage plate 11 is arranged on the inner wall of the limit plate 3, the outer wall of the limit plate 3 is provided with a support assembly, the support assembly includes a fixed plate 12, and the outer wall of the fixed plate 12 is fixedly connected to the outer wall of the limit plate 3;

[0026] Specifically, the vibration plate 1 and the baffle plate 2 are first used to separate the electronic components from the stacked state one by one and transport them to the fixed base 5. The working principle of the vibration plate 1 is to arrange the electronic components one by one and move them along a specific path by vibration, while the baffle plate 2 ensures that only one electronic component enters the fixed base 5 at a time. Once the electronic component enters the fixed base 5, the motor 6 will start and drive the rotating rod 7 to rotate. The rotating rod 7 is connected to the cross rotating plate 8 so that it rotates on the inner wall of the fixed base 5. The cross rotating plate 8 ensures that only one electronic component can enter its groove at a time, thereby realizing the precise transportation of a single electronic component. When the cross rotating plate 8 transports the electronic component to the other side, the arc-shaped limit block 9 starts to play a role, ensuring that the electronic component can be accurately guided to the placement plate 11 above the conveyor belt 10. The design of the placement plate 11 takes into account the shape and size of the electronic components. The arc-shaped edge on its outer wall ensures that the electronic component can slide smoothly into its groove, thereby realizing the continuous and precise transportation of a single electronic component.

[0027] Reference Figure 1 , Figure 4 and Figure 5The interior of the fixed plate 12 is fixedly connected with a cylinder 13, the output end of the cylinder 13 is fixedly connected with a detection probe 14, the interior of the limit plate 3 is fixedly connected with a motor 2 15, the output end of the motor 2 15 is fixedly connected with a guide plate 16, the lower surface of the limit plate 3 is fixedly connected with a two-way conveying channel 17, the outer wall of the guide plate 16 is rotatably connected to the interior of the limit plate 3 and the two-way conveying channel 17, the interior of the limit plate 3 is fixedly connected with a motor 3 18, the output end of the motor 3 18 is fixedly connected with a concave wheel 19, the outer wall of the concave wheel 19 is provided with a belt 20, the interior of the concave wheel 19 is fixedly connected with a connecting rod 21, the outer wall of the connecting rod 21 is fixedly connected with an auger blade 22, the outer wall of the auger blade 22 is rotatably connected to the inner wall of the two-way conveying channel 17, one end of the two-way conveying channel 17 is fixedly connected with a qualified product collection box 23, and the other end of the two-way conveying channel 17 is fixedly connected with an unqualified product collection box 24;

[0028] Specifically, first, the detection probe 14 is precisely sent to the top of the electronic component through the precise control of the cylinder 13. Once the electronic component passes the detection, the motor 2 15 will start, driving the guide plate 16 to rotate between the limit plate 3 and the two-way conveying channel 17, thereby realizing the rapid switching of the channels on both sides of the two-way conveying channel 17, so that the electronic components can be transported to different positions according to the detection results of the electronic components to complete the sorting work. In the process of the electronic components being transported, the motor 3 18 will start, and its output end drives the cam 19 to rotate, which is transmitted to the cam 19 on the other side through the belt 20, so that the two cams 19 rotate synchronously, so that the two connecting rods 21 will also rotate synchronously, and then drive the two auger blades 22 to rotate on the two channel inner walls of the two-way conveying channel 17 respectively, which can effectively and stably convey the electronic components, avoid collisions and frictions that may occur during the conveying process, thereby preventing the electronic components from being damaged. At the same time, it can also ensure that the electronic components are transported according to the preset path and speed, thereby improving the efficiency and stability of the entire production line.

[0029] Working principle: When it is necessary to use the integrated detection and sorting equipment for electronic components, first place the electronic components on the inner wall of the vibration plate 1, and use the vibration plate 1 to cooperate with the baffle 2 to transport the electronic components to the inner wall of the fixed base 5. At this time, the output end of the motor 6 drives the rotating rod 7 to rotate, thereby driving the cross rotating plate 8 to rotate on the inner wall of the fixed base 5. Since the design of the cross rotating plate 8 can only allow one electronic component to enter the groove, the electronic components can be transported individually. When the cross rotating plate 8 transports the electronic components to the other side, the arc-shaped limit block 9 guides the electronic components to the placement plate 11 above the conveyor belt 10. Since the outer wall of the placement plate 11 is provided with an arc-shaped edge, the electronic components slide into the groove of the placement plate 11, thereby realizing the continuous transportation of a single electronic component. , to prevent multiple electronic components from being transported together, which makes it difficult to locate and inconvenience subsequent detection. Then, the detection probe 14 is sent to the top of the electronic component for detection through the cylinder 13, and then the guide plate 16 is driven by the motor 2 15 to rotate between the limit plate 3 and the two-way conveying channel 17, so as to realize the rapid switching of the channels on both sides of the two-way conveying channel 17, and then the detected electronic components are sorted and transported. During the transportation process, the output end of the motor 3 18 drives the cam wheel 19 to rotate, and then the belt 20 drives the cam wheel 19 on the other side to rotate synchronously, and then drives the two connecting rods 21 to rotate synchronously, and then the rotation of the connecting rod 21 drives the two auger blades 22 to rotate on the two channel inner walls of the two-way conveying channel 17 respectively, so as to stably convey the detected electronic components and prevent damage during transportation.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An integrated electronic component detection and sorting device, comprising a vibration plate (1), characterized in that: The inner wall of the vibration plate (1) is fixedly connected with a baffle plate (2), the outer wall of the vibration plate (1) is fixedly connected with a limit plate (3), the lower surface of the limit plate (3) is fixedly connected with a support frame (4), the interior of the limit plate (3) is fixedly connected with a fixed base (5), the interior of the fixed base (5) is fixedly connected with a motor (6), the output end of the motor (6) is fixedly connected with a rotating rod (7), the outer wall of the rotating rod (7) is fixedly connected with a cross rotating disk (8), the interior of the fixed base (5) is fixedly connected with an arc-shaped limit block (9), the outer wall of the cross rotating disk (8) is rotatably connected to the inner wall of the fixed base (5), a conveyor belt (10) is arranged inside the limit plate (3), the outer wall of the conveyor belt (10) is fixedly connected with a storage plate (11), the storage plate (11) is arranged on the inner wall of the limit plate (3), and the outer wall of the limit plate (3) is provided with a supporting assembly.

2. The electronic component integrated detection and sorting equipment according to claim 1, characterized in that: The support assembly comprises a fixing plate (12), the outer wall of the fixing plate (12) being fixedly connected to the outer wall of the limiting plate (3).

3. The electronic component integrated detection and sorting equipment according to claim 2, characterized in that: The interior of the fixed plate (12) is fixedly connected to a cylinder (13), and the output end of the cylinder (13) is fixedly connected to a detection probe (14).

4. The electronic component integrated detection and sorting equipment according to claim 1, characterized in that: The interior of the limit plate (3) is fixedly connected to a second motor (15), and the output end of the second motor (15) is fixedly connected to a guide plate (16).

5. The electronic component integrated detection and sorting equipment according to claim 4, characterized in that: The lower surface of the limiting plate (3) is fixedly connected with a bidirectional conveying channel (17), and the outer wall of the guide plate (16) is rotatably connected to the inside of the limiting plate (3) and the bidirectional conveying channel (17).

6. The electronic component integrated detection and sorting equipment according to claim 5, characterized in that: The interior of the limit plate (3) is fixedly connected to a motor three (18), and the output end of the motor three (18) is fixedly connected to a cam wheel (19).

7. The electronic component integrated detection and sorting equipment according to claim 6, characterized in that: The outer wall of the cam (19) is provided with a belt (20), and the interior of the cam (19) is fixedly connected with a connecting rod (21).

8. The electronic component integrated detection and sorting equipment according to claim 7, characterized in that: The outer wall of the connecting rod (21) is fixedly connected to an auger blade (22), and the outer wall of the auger blade (22) is rotatably connected to the inner wall of the bidirectional conveying channel (17). One end of the bidirectional conveying channel (17) is fixedly connected to a qualified product collection box (23), and the other end of the bidirectional conveying channel (17) is fixedly connected to a unqualified product collection box (24).