Dust removal equipment for ceramsite production
By adopting the coordinated operation of spraying and rotary structures in the dust removal equipment for ceramic production, dust and impurities on the surface of ceramic particles are removed, and the problem that existing equipment cannot effectively remove dust is solved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421519059.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing dust removal equipment for clay production cannot effectively remove the clay itself, resulting in dust adhering to the surface of clay, affecting product quality and performance.
A dust removal equipment for ceramic granules production is designed, using telescopic adjustment and rotary structure, through the coordinated operation of spraying components, rotary components and side-rotation components, water mist and hot air are used to remove impurities and dust on the surface of ceramic granules, and dry them in the drying process. Prevent the accumulation of ceratops during drying.
Effectively remove impurities and dust from the surface of the ceramic, significantly improve product quality, and dry it after cleaning to ensure efficient product production and avoid decreasing drying effect.
Smart Images
Figure CN222198080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dust removal in ceramic processing, in particular to dust removal equipment for ceramsite production. Background Art
[0002] A large amount of dust and waste gas will be generated during the production process of expanded clay. If these substances are directly discharged into the atmosphere, they will pollute the environment. Dust removal equipment reduces pollution to the atmospheric environment and protects the quality of the environment by collecting and treating these dust and waste gases. At the same time, dust and waste gases are very harmful to the health of workers. Long-term exposure to such a working environment will cause respiratory diseases and other problems. The use of dust removal equipment can effectively reduce the concentration of dust and waste gas in the workplace, improve workers' working conditions and protect workers' health.
[0003] However, the existing dust removal equipment for expanded clay production is often unable to effectively remove dust from the expanded clay itself, resulting in a large amount of dust directly adhering to the surface of the expanded clay. This not only seriously affects the appearance and quality of the expanded clay products, but also reduces its performance, giving users a bad experience.
[0004] Therefore, in view of the fact that the above-mentioned dust removal equipment for expanded clay production cannot effectively remove dust from the expanded clay itself, resulting in a decline in product quality, a dust removal equipment for expanded clay production can be designed. Through telescopic adjustment and a rotating structure, impurities attached to the surface of the expanded clay can be removed, thereby improving product quality. Utility Model Content
[0005] In order to overcome the problem that the dust removal equipment used in expanded clay production cannot effectively remove dust from the expanded clay itself, resulting in a decrease in product quality.
[0006] The technical solution of the utility model is: a dust removal equipment for expanded clay production, including a tripod, a dust removal barrel, a feed hopper, a discharge pipe, a dust cover, a spray assembly, a rotating assembly, and a side-rotating assembly; the tripod is fixed to the lower end of the dust removal barrel, the feed hopper is installed on the outer wall of the dust removal barrel and extends inwardly into the dust removal barrel, the discharge pipe is installed on the outer wall of the dust removal barrel and extends inwardly into the dust removal barrel, the discharge pipe is located at the lower end of the rotating assembly, the dust cover is installed on the upper end of the dust removal barrel, the spray assembly is installed on the upper end of the dust cover, the rotating assembly driven to rotate by a motor is installed in the dust removal barrel, and the side-rotating assembly driven to rotate by a motor is installed on the outer wall of the dust removal barrel.
[0007] Preferably, the tripod is used to support the weight of the entire dust collection cylinder to ensure that the equipment does not shake or tilt during operation. The function of the feed hopper is to guide the expanded clay to be processed into the dust collection cylinder to ensure that the expanded clay can enter the dust removal process evenly and stably. The dust cover mainly plays a sealing role to prevent external dust from entering the dust collection cylinder. The function of the spray assembly is to spray water mist into the inside of the dust collection cylinder. The function of the rotating assembly is to stir the expanded clay in the dust collection cylinder so that the surface of the expanded clay is fully sprayed with water mist. The function of the side rotation assembly is to stir the expanded clay during the drying process to prevent the expanded clay from agglomerating together, resulting in unsatisfactory drying effect.
[0008] Preferably, the spray assembly includes a water pump and a water pipe; the water pump is installed on the ground near a water source, and the water pipe is installed at the water outlet port of the water pump. The water pump is the power source of the entire spray assembly and is responsible for pumping water from the water source and pressurizing it. The water pipe is responsible for transporting the water pumped by the water pump to the spray pipe. The water pipe can be made of corrosion-resistant and high-pressure resistant materials to ensure that no leakage or rupture occurs during the transportation process.
[0009] Preferably, the spray assembly also includes a nozzle and a spray pipe; the spray pipe is threadedly connected to the water pipe and extends downward into the dust removal cylinder, the nozzle is threadedly connected to the spray pipe, the spray pipe is the part connecting the water pipe and the nozzle, and is responsible for guiding water from the water pipe to the nozzle. The nozzle is a key part of the spray assembly and is responsible for spraying water onto the surface of the expanded clay, thereby effectively removing dust on the surface of the expanded clay.
[0010] Preferably, the rotating assembly includes a base, a limit rod, and a No. 1 rotating motor; the base is a truncated cone structure and is fixed to the bottom of the dust collector, the limit rod is fixed to the upper end of the base, and the No. 1 rotating motor is installed on the upper end of the dust cover. The base is the basic part of the rotating assembly and can effectively support other structures. The function of the limit rod is to make the hollow shaft rotate around it, thereby maintaining the stability of the hollow shaft during rotation. The No. 1 rotating motor is the power source of the rotating assembly, and enables the hollow shaft to rotate by providing rotational power.
[0011] Preferably, the rotating assembly includes a hollow shaft and stirring blades; the hollow shaft is fixed to the output shaft of the No. 1 rotating motor and is inserted into the limit rod, and the stirring blades are installed on the outer wall of the hollow shaft. The hollow shaft is a key component connecting the No. 1 rotating motor and the stirring blades. The rotation of the rotating motor drives the hollow shaft to rotate. At the same time, the hollow shaft is also inserted into the limit rod, so that the rotation action can be realized and the limit rod can be guided and restricted to ensure the stability and accuracy of the rotation. The function of the stirring blades is to enhance the stirring and mixing effects so that the expanded clay can be fully sprayed with water mist, thereby cleaning the impurities on the surface.
[0012] Preferably, the rotating assembly also includes a partition and an electric telescopic rod; the partition is installed on the inner wall of the dust collection tube, one end of the electric telescopic rod is installed on the lower end of the partition, and the other end is installed on the inner wall of the dust collection tube. The function of the partition is to divide the internal space of the dust collection tube to form different working areas. The upper area of the partition is responsible for cleaning the surface of the expanded clay, and the lower area of the partition is responsible for drying the surface of the expanded clay. The electric telescopic rod is controlled by electrical signals to open or close the partition, so that the expanded clay on the upper layer falls into the lower layer.
[0013] Preferably, the side-rotating assembly includes a No. 2 rotating motor, a connecting shaft, a stirring bracket, and a hot air blower; the No. 2 rotating motor is installed on the outer wall of the dust collection cylinder, the connecting shaft is fixed to the No. 2 rotating motor output shaft and extends inward into the dust collection cylinder, the stirring bracket is installed on the outer wall of the connecting shaft, and the hot air blower is installed on the inner wall of the dust collection cylinder and is located at the lower end of the electric telescopic rod. The No. 2 rotating motor serves as the power source of the side-rotating assembly, and drives the connecting shaft to rotate by rotation. The stirring bracket rotates with the rotation of the connecting shaft, which can effectively stir the expanded clay so that it can be fully dried by the hot air blower, thereby removing moisture from the surface.
[0014] Beneficial effects of the utility model:
[0015] 1. Through the coordinated operation of the spray component, the rotating component and the side-rotating component, not only can the surface of the ceramsite be deeply cleaned and the attached impurities be effectively removed, thereby significantly improving the product quality, but the ceramsite can also be directly heated and dried after cleaning to ensure efficient production of the product;
[0016] 2. Through the joint work of the stirring blades and the stirring bracket, not only can the surface of the expanded clay be fully cleaned, but also the wet expanded clay can be prevented from gathering together during drying, which will lead to a decrease in the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 What is shown is a first three-dimensional structural schematic diagram of the dust removal equipment for ceramsite production of the utility model;
[0018] Figure 2 The second three-dimensional structure schematic diagram of the dust removal equipment for ceramsite production of the utility model is shown;
[0019] Figure 3 The third three-dimensional structure schematic diagram of the dust removal equipment for ceramsite production of the utility model is shown;
[0020] Figure 4 What is shown is a schematic diagram of the three-dimensional structure of the spray assembly of the dust removal equipment for ceramsite production of the utility model;
[0021] Figure 5 What is shown is a schematic diagram of the three-dimensional structure of the rotating assembly of the dust removal equipment for ceramsite production of the utility model;
[0022] Figure 6 Shown is a schematic diagram of the three-dimensional structure of the side-rotating component of the dust removal equipment for expanded clay production of the utility model.
[0023] Explanation of the reference numerals: 1. tripod; 2. dust removal cylinder; 3. feed hopper; 4. discharge pipe; 5. dust cover; 601. water pump; 602. water pipe; 603. nozzle; 604. spray pipe; 701. base; 702. limit rod; 703. rotating motor No. 1; 704. hollow shaft; 705. stirring blade; 706. partition; 707. electric telescopic rod; 801. rotating motor No. 2; 802. connecting shaft; 803. stirring bracket; 804. hot air blower. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0025] See also Figure 1-2 The utility model provides an embodiment: a dust removal device for ceramsite production, including a tripod 1, a dust removal cylinder 2, a feed hopper 3, a discharge pipe 4, a dust cover 5, a spray assembly, a rotating assembly, and a side rotation assembly; the tripod 1 is fixed to the lower end of the dust removal cylinder 2, the feed hopper 3 is installed on the outer wall of the dust removal cylinder 2 and extends inwardly into the dust removal cylinder 2, the discharge pipe 4 is installed on the outer wall of the dust removal cylinder 2 and extends inwardly into the dust removal cylinder 2, the discharge pipe 4 is located at the lower end of the rotating assembly, the dust cover 5 is installed on the upper end of the dust removal cylinder 2, the spray assembly is installed on the upper end of the dust cover 5, the rotating assembly driven to rotate by a motor is installed in the dust removal cylinder 2, and the side rotation assembly driven to rotate by a motor is installed in the dust removal cylinder 2. Installed on the outer wall of the dust removal cylinder 2, the tripod 1 is used to support the weight of the entire dust removal cylinder 2 to ensure that the equipment will not shake or tilt during operation. The function of the feed hopper 3 is to guide the expanded clay to be processed into the dust removal cylinder 2 to ensure that the expanded clay can enter the dust removal process evenly and stably. The dust cover 5 mainly plays a sealing role to prevent external dust from entering the dust removal cylinder 2. The function of the spray component is to spray water mist into the dust removal cylinder 2. The function of the rotating component is to stir the expanded clay in the dust removal cylinder 2 so that the surface of the expanded clay is fully sprayed with water mist. The function of the side rotation component is to stir the expanded clay during the drying process to prevent the expanded clay from agglomerating together, resulting in unsatisfactory drying effect.
[0026] See also Figure 3-4In this embodiment, the spray assembly includes a water pump 601 and a water pipe 602; the water pump 601 is installed on the ground near the water source, the water pipe 602 is installed at the water outlet of the water pump 601, and the spray assembly also includes a nozzle 603 and a spray pipe 604; the spray pipe 604 is threadedly connected to the water pipe 602 and extends downward into the dust removal cylinder 2, the nozzle 603 is threadedly connected to the spray pipe 604, and the water pump 601 is the power source of the entire spray assembly, which is responsible for pumping water from the water source and adding The water pipe 602 is responsible for conveying the water drawn by the water pump 601 to the spray pipe 604. The water pipe 602 can be made of corrosion-resistant and high-pressure resistant materials to ensure that no leakage or rupture occurs during the conveying process. The spray pipe 604 is the part connecting the water pipe 602 and the nozzle 603, and is responsible for guiding the water from the water pipe 602 to the nozzle 603. The nozzle 603 is the key part of the spray assembly, and is responsible for spraying water onto the surface of the expanded clay, thereby effectively removing dust on the surface of the expanded clay.
[0027] See also Figure 5-6In this embodiment, the rotating assembly includes a base 701, a limit rod 702, and a first rotating motor 703; the base 701 is a truncated cone structure and is fixed to the bottom of the dust removal cylinder 2, the limit rod 702 is fixed to the upper end of the base 701, the first rotating motor 703 is installed on the upper end of the dust cover 5, and the rotating assembly includes a hollow rotating shaft 704 and a stirring fan blade 705; the hollow rotating shaft 704 is fixed to the output shaft of the first rotating motor 703 and is plugged into the limit rod 702, the stirring fan blade 705 is installed on the outer wall of the hollow rotating shaft 704, and the rotating assembly also includes a partition 706 and an electric telescopic rod 707; the partition 706 is installed on the inner wall of the dust removal cylinder 2, and the electric telescopic rod One end of 707 is installed at the lower end of the partition 706, and the other end is installed at the inner wall of the dust removal cylinder 2. The base 701 is the basic part of the rotating assembly and can effectively support other structures. The function of the limit rod 702 is to make the hollow shaft 704 rotate around it, so as to maintain the stability of the hollow shaft 704 during rotation. The first rotating motor 703 is the power source of the rotating assembly. By providing rotational power, the hollow shaft 704 can be rotated. The hollow shaft 704 is a key component connecting the first rotating motor 703 and the stirring fan blade 705. The rotation of the rotating motor drives the hollow shaft 704 to rotate. At the same time, the hollow shaft 704 is also plugged into the limit rod. In 702, the rotation action can be realized, and the limit rod 702 can be guided and limited to ensure the stability and accuracy of the rotation. The function of the stirring blade 705 is to enhance the stirring and mixing effect, so that the ceramsite can be fully sprayed with water mist, thereby cleaning the impurities on the surface. The second rotating motor 801 is used as the power source of the side rotating component. It drives the connecting shaft 802 to rotate by rotation. The stirring bracket 803 rotates with the rotation of the connecting shaft 802, which can effectively stir the ceramsite so that it can be fully dried by the hot air blower 804, thereby removing the moisture on the surface. The side rotating component includes the second rotating motor 801, the connecting shaft 802 , stirring bracket 803, hot air blower 804; the second rotating motor 801 is installed on the outer wall of the dust removal cylinder 2, the connecting shaft 802 is fixed to the output shaft of the No. 2 rotating motor 801 and extends inward into the dust removal cylinder 2, the stirring bracket 803 is installed on the outer wall of the connecting shaft 802, the hot air blower 804 is installed on the inner wall of the dust removal cylinder 2 and is located at the lower end of the electric telescopic rod 707, the No. 2 rotating motor 801 serves as the power source of the side-rotating component, and drives the connecting shaft 802 to rotate by rotation. The stirring bracket 803 rotates with the rotation of the connecting shaft 802, which can effectively stir the expanded clay so that it can be fully dried by the hot air blower 804, thereby removing moisture from the surface.
[0028] During the working process, the staff puts the ceramsite to be dusted into the dust removal cylinder 2 through the feed hopper 3. Then, the water pump 601 is started to extract and pressurize water from the water source and transport it to the spray pipe 604 through the water pipe 602. The nozzle 603 sprays the water evenly on the surface of the ceramsite to effectively remove the dust on the surface. At the same time, the first rotating motor 703 provides rotational power to rotate the hollow shaft 704 around the limit rod 702. The stirring blades 705 on the hollow shaft 704 stir the ceramsite to ensure that the ceramsite can be fully covered by the water mist, thereby thoroughly cleaning the impurities on the surface;
[0029] After cleaning is completed, the electric telescopic rod 707 receives an electrical signal and controls the partition 706 to open, allowing the upper layer of ceramsite to fall into the lower layer. Then, the hot air blower 804 and the second rotating motor 801 are started, and the second rotating motor 801 drives the connecting shaft 802 to rotate, thereby rotating the stirring bracket 803 to effectively stir the ceramsite. In this way, the ceramsite can be fully dried by the hot air blower 804 to remove surface moisture. Finally, the ceramsite is transported out through the discharge pipe 4, completing the entire dust removal and drying process.
[0030] Through the above steps, through the coordinated operation of the spray component, the rotating component and the side-rotating component, not only can the surface of the expanded clay be deeply cleaned and the attached impurities be effectively removed, thereby significantly improving the product quality, but the expanded clay can also be directly heated and dried after cleaning to ensure efficient production of the product. At the same time, the joint work of the stirring blades 705 and the stirring bracket 803 not only makes the surface of the expanded clay fully cleaned, but also effectively avoids the aggregation of wet expanded clay during the drying process, thereby ensuring the drying effect, further improving the efficiency of the entire production process and product quality, and solving the problem that the dust removal equipment used in expanded clay production cannot effectively remove dust from the expanded clay itself, resulting in a decrease in product quality.
[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A dust removal device for ceramsite production, comprising a tripod (1), a dust removal cylinder (2), a feed hopper (3), a discharge pipe (4), and a dust cover (5); characterized in that: It also includes a spray assembly, a rotating assembly, and a side-rotating assembly; the tripod (1) is fixed to the lower end of the dust removal cylinder (2); the feed hopper (3) is installed on the outer wall of the dust removal cylinder (2) and extends inwardly into the dust removal cylinder (2); the discharge pipe (4) is installed on the outer wall of the dust removal cylinder (2) and extends inwardly into the dust removal cylinder (2); the discharge pipe (4) is located at the lower end of the rotating assembly; the dust cover (5) is installed on the upper end of the dust removal cylinder (2); the spray assembly is installed on the upper end of the dust cover (5); the rotating assembly driven to rotate by a motor is installed in the dust removal cylinder (2); and the side-rotating assembly driven to rotate by a motor is installed on the outer wall of the dust removal cylinder (2).
2. A dust removal device for ceramsite production according to claim 1, characterized in that: The spray assembly comprises a water pump (601) and a water pipe (602); the water pump (601) is installed on the ground close to a water source, and the water pipe (602) is installed at the water outlet port of the water pump (601).
3. A dust removal device for ceramsite production according to claim 2, characterized in that: The spray assembly also includes a spray head (603) and a spray pipe (604); the spray pipe (604) is threadedly connected to the water pipe (602) and extends downward into the dust removal cylinder (2); the spray head (603) is threadedly connected to the spray pipe (604).
4. The dust removal equipment for ceramsite production according to claim 1, characterized in that: The rotating assembly comprises a base (701), a limiting rod (702), and a first rotating motor (703); the base (701) is a truncated cone structure and is fixed to the bottom of the dust removal cylinder (2); the limiting rod (702) is fixed to the upper end of the base (701); and the first rotating motor (703) is installed on the upper end of the dust cover (5).
5. A dust removal device for ceramsite production according to claim 4, characterized in that: The rotating assembly further comprises a hollow rotating shaft (704) and a stirring blade (705); the hollow rotating shaft (704) is fixed to the output shaft of the first rotating motor (703) and plugged into the limiting rod (702), and the stirring blade (705) is installed on the outer wall of the hollow rotating shaft (704).
6. A dust removal device for ceramsite production according to claim 5, characterized in that: The rotating assembly also includes a partition (706) and an electric telescopic rod (707); the partition (706) is mounted on the inner wall of the dust removal cylinder (2); one end of the electric telescopic rod (707) is mounted on the lower end of the partition (706) and the other end is mounted on the inner wall of the dust removal cylinder (2).
7. A dust removal device for ceramsite production according to claim 6, characterized in that: The side-rotating assembly comprises a second rotating motor (801), a connecting shaft (802), a stirring bracket (803), and a hot air blower (804); the second rotating motor (801) is mounted on the outer wall of the dust removal cylinder (2); the connecting shaft (802) is fixed to the output shaft of the second rotating motor (801) and extends inwardly into the dust removal cylinder (2); the stirring bracket (803) is mounted on the outer wall of the connecting shaft (802); and the hot air blower (804) is mounted on the inner wall of the dust removal cylinder (2) and is located at the lower end of the electric telescopic rod (707).