Dismounting and cleaning device

By designing an automatic disassembly and assembly cleaning device, the automatic cleaning of complex cylindrical structures is achieved by using the driving mechanism and the air pressure cleaning brush, which solves the problems of low efficiency and high cost of manual cleaning in the prior art, improves cleaning efficiency and reduces labor burden.

CN222198192UActive Publication Date: 2024-12-20ROCKET FORCE UNIV OF ENG
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Patent Information

Application Number
CN202421320695.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2024-12-20
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

During use, complex cylindrical mechanisms need to be cleaned regularly due to internal debris. However, the existing manual operation methods are labor-intensive, low-efficiency, and high cost, which affects the cleaning efficiency.

Method used

A disassembly and assembly cleaning device including a base plate, a cylinder, a clamping assembly and a cleaning mechanism is designed. The cylinder is automatically disassembled by the driving mechanism, and the internal cleaning brush driven by the air pressure and a motor-driven cleaning brush are achieved to reduce manual labor.

Benefits of technology

Automatic disassembly, assembly and cleaning of complex cylindrical structures is realized, which shortens cleaning time, improves cleaning efficiency, reduces the labor burden of staff, and reduces cleaning costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dismounting and cleaning device, which relates to the technical field of dismounting and cleaning devices, and comprises a bottom plate and a cylinder, and further comprises a clamping component and a cleaning mechanism, two supports are symmetrically and transversely sleeved on the bottom plate in a sliding manner, the cylinder can be supported on the supports, a top table is arranged above the bottom plate, and the top table is arranged on the bottom plate. The driving mechanism, the clamping assembly and the cleaning mechanism are arranged, the clamping assembly drives the barrel to move outwards from the connecting position through the driving mechanism to be split into two barrel sections, automatic splitting of a complex barrel-shaped structure is achieved, and then the cleaning brush, the boss, the piston and the sealing gasket enter the barrel from the connecting position of the barrel. The cleaning brush is pushed by air pressure to move and clean in the two barrel sections, the barrel body is divided into the two sections for cleaning, the cleaning time can be shortened, the cleaning efficiency of a complex barrel-shaped structure is improved, and automatic split cleaning of the barrel body can be achieved through mutual cooperation of the driving mechanism and the cleaning mechanism.
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Description

Technical Field

[0001] The utility model belongs to the technical field of disassembly and assembly cleaning devices, and in particular relates to a disassembly and assembly cleaning device. Background Art

[0002] During the use of complex cylindrical mechanisms, since there will be residual debris inside, they need to be cleaned regularly to eliminate dust and debris attached to the inside and surface to prevent the debris from affecting the normal use of the complex cylindrical mechanism. The currently commonly used method is to manually operate a long rod and a brush rod for cleaning. Due to the large size and complex structure of the complex cylindrical mechanism, the burden of manual labor is too heavy during cleaning, a lot of manpower is wasted, and the cleaning cost is very high. In addition, it is inconvenient to clean the cylinder wall, which seriously affects the cleaning efficiency of the complex cylindrical mechanism. Therefore, there is an urgent need for a disassembly and assembly cleaning device for the complex cylindrical mechanism to efficiently clean the complex cylindrical structure. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides a disassembly and assembly cleaning device, which can realize automatic disassembly and assembly cleaning of complex cylindrical mechanisms, thereby improving the cleaning efficiency of the cylinder body and reducing the labor burden of the staff.

[0004] The solution adopted by the utility model to solve the technical problem is: a disassembly and assembly cleaning device, including a bottom plate and a cylinder, and also including a clamping assembly and a cleaning mechanism. Two supports are symmetrically and laterally slidably mounted on the bottom plate, and the cylinder can be supported on the supports. A top platform is provided above the bottom plate, and the clamping assembly is laterally slidably mounted below the top platform through a guide, and a driving mechanism for controlling the relative movement of adjacent clamping assemblies is provided in the top platform; the clamping assembly includes a vertical plate arranged below the top platform, the lower end of the vertical plate is connected to an arc-shaped plate, and clamping plates matching the side walls of the cylinder are symmetrically arranged in the arc-shaped plate, and an adjusting member for controlling the movement of the clamping plates is provided on the arc-shaped plate; cleaning The mechanism is connected to the center position below the top platform through a vertical lifting member, and the cleaning mechanism includes a frustum plate connected to the lower end of the lifting member, and sealing gaskets matching the inner diameter of the cylinder are symmetrically arranged on both side walls of the frustum plate, and the sealing gaskets can be inserted into the cylinder, and bosses are arranged on both sides of the frustum plate, and a driving motor is installed in the boss, and a cleaning brush located on the front side of the boss is fixedly mounted on the output end of the driving motor, a piston matching the inner diameter of the cylinder is arranged on the rear side of the boss, and a positioning member for fixing the boss is arranged on the frustum plate, an air cavity is opened in the frustum plate, an air hole is opened in the air cavity, and the air cavity is connected to an external air inlet pipe, and an air pump is arranged on the air inlet pipe.

[0005] Furthermore, the driving mechanism includes a dual-axis motor installed in the middle of the top platform, and the two output ends of the dual-axis motor are fixedly mounted with a screw rod, and a screw sleeve is threadedly mounted on the screw rod. Adjacent screw sleeves can slide relative to each other, and the top of the vertical plate is connected to the screw sleeve.

[0006] Furthermore, the adjusting member comprises a screw sleeve 2 fixedly mounted on the arc plate, wherein the screw sleeve 2 has a transverse thread mounted therein with a screw rod 2, the inner end of the screw rod 2 is connected to the clamping plate, and a telescopic rod is transversely arranged between the clamping plate and the arc plate.

[0007] Furthermore, the positioning member includes an electromagnet arranged in a sealing gasket on the side of the circular table plate, and an iron sheet is arranged on the outer side of the piston.

[0008] Furthermore, the guide member includes a transverse sliding rod symmetrically arranged below the top platform, and sliding sleeves slidably mounted on the sliding rod are arranged on both sides of the vertical plate, and the clamping assembly is slidably mounted on the sliding rod through the sliding sleeves.

[0009] Furthermore, the lifting member is a hydraulic cylinder vertically connected between the bottom of the top platform and the round platform plate.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model provides a driving mechanism, a clamping assembly and a cleaning mechanism, so that when the cylinder is disassembled for cleaning, the clamping assembly can be used to clamp and fix the cylinder near the connection, and the driving mechanism can be used to drive the clamping assembly to move the cylinder outward from the connection to be disassembled into two cylinder sections, thereby realizing automatic disassembly of a complex cylinder structure, and then the cleaning brush, the boss, the piston and the sealing gasket enter the cylinder from the connection of the cylinder, and the cleaning brush is pushed by air pressure to move and clean in the two cylinder sections, thereby automatically cleaning the inside of the cylinder. By disassembling the cylinder into two sections for cleaning, not only can the cleaning time be shortened and the cleaning efficiency of the complex cylinder structure be improved, but also the automatic disassembly and cleaning of the cylinder can be realized through the mutual cooperation of the driving mechanism and the cleaning mechanism, thereby reducing the labor intensity and labor burden of the staff and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 It is a three-dimensional structural schematic diagram of the cleaning mechanism of the utility model;

[0014] Figure 3 This is a schematic diagram of the coordination structure between the cleaning mechanism and the cylinder of the utility model;

[0015] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping assembly of the utility model;

[0016] Figure 5 It is a schematic diagram of the driving mechanism structure of the utility model.

[0017] In the figure: 1. bottom plate; 2. support; 3. cylinder; 4. top platform; 5. guide member; 51. slide rod; 52. sleeve; 6. driving mechanism; 61. double-axis motor; 62. screw rod 1; 63. screw sleeve 1; 64. movable groove; 7. clamping assembly; 71. vertical plate; 72. arc plate; 73. telescopic rod; 74. clamping plate; 75. screw sleeve 2; 76. screw rod 2; 77. turning handle; 8. hydraulic cylinder; 9. cleaning mechanism; 91. round table plate; 92. sealing gasket; 93. electromagnet; 94. boss; 95. piston; 96. iron sheet; 97. driving motor; 98. cleaning brush; 99. sealing chamber; 910. air chamber; 911. air hole; 912. air inlet pipe; 913. air pump; 10. slide groove; 11. fixing member. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0019] See also Figure 1-5 The utility model provides a technical solution for disassembling and assembling a cleaning device: Example

[0020] according to Figure 1 As shown, a slide groove 10 is horizontally opened on the bottom plate 1, and a support 2 is symmetrically slidably sleeved in the slide groove 10. When disassembling and cleaning a complex cylindrical mechanism, the two ends of the cylinder 3 can be overlapped on the support 2 respectively, and the cylinder 3 is supported by the support 2. A top platform 4 is provided above the bottom plate 1, and a fixing member 11 is provided above the top platform 4. The top platform 4 can be hoisted on the roof of the building through the fixing member 11, so that the top platform 4 is stably located above the bottom plate 1. A driving mechanism 6 is provided in the top platform 4, as shown in FIG. Figure 5 As shown, a dual-axis motor 61 is installed in the inner middle of the top platform 4, and two output ends of the dual-axis motor 61 are fixedly sleeved with screw rods 62, and the thread directions of the two screw rods 62 are opposite. A screw sleeve 63 is threadedly sleeved on the screw rod 62, and adjacent screw sleeves 63 can slide relatively. A clamping component 7 is connected below the screw sleeve 63, as shown in FIG. Figure 4As shown, the clamping assembly 7 includes a vertical plate 71 connected to the side of the screw rod 62, and a movable groove 64 matching the vertical plate 71 is opened below the top platform 4, the lower end of the vertical plate 71 is connected to an arc plate 72, and a clamping plate 74 is symmetrically arranged in the arc plate 72, and a screw sleeve 75 is symmetrically fixed on the arc plate 72, and a screw rod 76 is transversely threaded in the screw sleeve 75, the inner end of the screw rod 76 is connected to the clamping plate 74, and the outer end of the screw rod 76 is fixedly fitted with a handle 77, and a telescopic rod 73 is transversely connected between the clamping plate 74 and the arc plate 72, and the clamping plate 74 can be adjusted by an adjustment member composed of the screw rod 76 and the screw sleeve 75. 74 moves inward and is clamped on the outer wall of the cylinder 3. Then, when the driving mechanism 6 drives the clamping assembly 7 to move to both sides, the clamping assembly 7 can drive the cylinder 3 to move from the connection to both sides to form two cylinder sections, so that the cylinder 3 is automatically separated from the connection, and the automatic separation of the cylinder 3 is completed. A sliding rod 51 is horizontally provided below the top platform 4, and sliding sleeves 52 that are slidably sleeved on the sliding rod 51 are provided on both sides of the vertical plate 71. The clamping assembly 7 is slidably sleeved on the sliding rod 51 through the sliding sleeve 52. When the driving mechanism 6 drives the clamping assembly 7 to move, the guide member 5 can ensure that the clamping assembly 7 can stably perform directional movement.

[0021] A cleaning mechanism 9 is provided below the top platform 4. Figure 1 and Figure 2As shown, a lifting member is vertically connected to the center position below the top platform 4. The lifting member can be a hydraulic cylinder 8, an electric push rod or other components with lifting functions. The hydraulic cylinder 8 is used as the lifting member here. A round table plate 91 is fixed to the lower end of the hydraulic cylinder 8. The two side walls of the round table plate 91 are symmetrically provided with sealing gaskets 92 that match the inner diameter of the cylinder 3. Bosses 94 are provided on both sides of the round table plate 91. A driving motor 97 is installed in the boss 94, and a cleaning brush 98 located on the front side of the boss 94 is fixedly sleeved on the output end of the driving motor 97, and a sealing gasket 92 that matches the inner diameter of the cylinder 3 is provided on the rear side of the boss 94. The piston 95 with matching inner diameter is provided with a side sealing gasket 92 on the round table plate 91, and an electromagnet 93 is installed inside. An iron sheet 96 is provided on the outer side of the piston 95. An air cavity 910 is provided in the round table plate 91, and an air hole 911 is provided in the air cavity 910. The air cavity 910 is connected to an external air inlet pipe 912, and an air pump 913 is provided on the air inlet pipe 912. When the electromagnet 93 is energized, the iron sheet 96 can be adsorbed. The positioning piece composed of the iron sheet 96 and the electromagnet 93 can make the boss 94 fixedly adsorbed on both sides of the round table plate 91. When the cylinder 3 is disassembled into two sections, the hydraulic The operation of the cylinder 8 drives the round table plate 91 to move downward, so that the round table plate 91 corresponds to the end of the cylinder 3. At the same time, the driving mechanism 6 drives the cylinder sections on both sides to move inward through the clamping assembly 7, so that the sealing gasket 92 can be fitted into the cylinder 3. When the boss 94, the piston 95 and the sealing gasket 92 enter the cylinder section, a sealed cavity 99 is formed between the sealing gasket 92, the piston 95 and the inner wall of the cylinder. At this time, the electromagnet 93 is powered off, and the air pump 913 is used to inflate the air cavity 910. The gas enters the sealed cavity 99 through the air hole 911. As the gas in the sealed cavity 99 gradually increases, The piston 95 and the boss 94 can be pushed to move to both sides, and the driving motor 97 can drive the cleaning brush 98 to rotate, so that the cleaning brush 98 moves and cleans in the barrel section, and the debris on the inner wall of the barrel is cleaned. Due to the blocking effect of the piston 95, all the fallen debris is on the outside of the piston 95 and is pushed forward by the movement of the piston 95. Finally, the debris and the cleaning brush 98 are discharged from the open mouths at both ends of the barrel section, completing the automatic cleaning function of the barrel. By splitting the barrel into two sections for cleaning, the cleaning time can be shortened and the cleaning efficiency of the complex cylindrical structure can be improved.

[0022] When in use, the utility model is a disassembly and assembly cleaning device. First, the barrel 3 is placed on the support 2 and the connecting piece at the connection of the barrel 3 is removed. Then, each handle 77 is rotated respectively to drive the screw rod 2 76 to rotate. Under the cooperation of the screw rod 2 76 and the screw sleeve 2 75, the clamping plate 74 is pushed to move inward. Through the cooperation of the clamping plates 74 on both sides, the two sides of the connection of the barrel 3 are clamped and fixed. Then, the double-axis motor 61 is controlled to operate to drive the screw rod 1 62 to rotate. Under the cooperation of the screw rod 1 62 and the screw sleeve 1 63, the clamping assembly 7 is driven to move synchronously to both sides, so that the barrel 3 is separated from the connection into two sections. Then, the hydraulic cylinder 8 drives the round table plate 91 to move downward between the two barrel sections. The double-axis motor 61 is controlled to operate in the reverse direction again, and the two barrel sections are driven to move forward through the driving mechanism 6. A quantitative movement is made in the middle. When the cleaning brushes 98, bosses 94, pistons 95 and sealing gaskets 92 on both sides of the frustum plate 91 enter the cylinder 3 from the connection of the cylinder, the driving mechanism 6 stops operating. At this time, the piston 95 and the sealing gasket 92 cooperate with the inner wall of the cylinder to form a sealed cavity 99. Then the air pump 913 is controlled to operate to inflate the sealed cavity 99 of the air guide tube box. The piston 95 is pushed by the air pressure to gradually drive the boss 94 and the cleaning brush 98 to move outward from the connecting end of the cylinder section. At the same time, the driving motor 97 drives the cleaning brush 98 to rotate, so that the cleaning brush 98 brushes off the debris on the inner wall of the cylinder while moving forward. When the cleaning brush 98 moves to the end of the cylinder, it is discharged from the cylinder to complete the cleaning work of the cylinder. Finally, the two cylinder sections are spliced ​​through the driving mechanism 6 to complete the assembly of the cylinder.

[0023] The above description is only a preferred embodiment of the present invention and does not limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A disassembly and cleaning device, comprising a bottom plate and a cylinder, characterized in that: It also includes a clamping assembly and a cleaning mechanism. The bottom plate is symmetrically and laterally slidably mounted with two supports, the cylinder can be supported on the supports, a top platform is provided above the bottom plate, the clamping assembly is laterally slidably mounted below the top platform through a guide, and a driving mechanism for controlling the relative movement of adjacent clamping assemblies is provided in the top platform; the clamping assembly includes a vertical plate arranged below the top platform, the lower end of the vertical plate is connected to an arc-shaped plate, and clamping plates matching the side walls of the cylinder are symmetrically arranged in the arc-shaped plate, and an adjusting member for controlling the movement of the clamping plates is provided on the arc-shaped plate; the cleaning mechanism is connected to the center of the bottom of the top platform through a vertical lifting member Position, the cleaning mechanism includes a frustum plate connected to the lower end of the lifting member, and sealing gaskets matching the inner diameter of the cylinder are symmetrically arranged on both side walls of the frustum plate, and the sealing gaskets can be inserted into the cylinder, bosses are arranged on both sides of the frustum plate, a driving motor is installed in the boss, and a cleaning brush located on the front side of the boss is fixedly mounted on the output end of the driving motor, a piston matching the inner diameter of the cylinder is arranged on the rear side of the boss, and a positioning member for fixing the boss is arranged on the frustum plate, an air cavity is opened in the frustum plate, an air hole is opened in the air cavity, and the air cavity is connected to an external air inlet pipe, and an air pump is arranged on the air inlet pipe.

2. A disassembly and cleaning device according to claim 1, characterized in that: The driving mechanism comprises a double-axis motor installed in the middle of the top platform, two output ends of the double-axis motor are fixedly sleeved with a screw rod, a screw sleeve is threadedly sleeved on the screw rod, adjacent screw sleeves can slide relatively, and the top of the vertical plate is connected to the screw sleeve.

3. A disassembly and cleaning device according to claim 1, characterized in that: The adjusting member comprises a screw sleeve 2 fixedly mounted on the arc plate, wherein the screw sleeve 2 is transversely threadedly mounted with a screw rod 2, the inner end of the screw rod 2 is connected to the clamping plate, and a telescopic rod is transversely arranged between the clamping plate and the arc plate.

4. A disassembly and cleaning device according to claim 1, characterized in that: The positioning member comprises an electromagnet arranged in a sealing gasket at the side of the circular table plate, and an iron sheet is arranged on the outer side of the piston.

5. A disassembly and cleaning device according to claim 1, characterized in that: The guide member comprises a transverse sliding rod symmetrically arranged below the top platform, and sliding sleeves slidably sleeved on the sliding rod are arranged on both sides of the vertical plate, and the clamping assembly is slidably sleeved on the sliding rod through the sliding sleeves.

6. A disassembly and cleaning device according to claim 1, characterized in that: The lifting member is a hydraulic cylinder vertically connected between the bottom of the top platform and the round platform plate.