Bending device for outer frame of IBC (Intermediate Bending Container)

By designing an IBC ton barrel outer frame bending device containing bending components and cylinders, the problem of the stamping forming and bending processing operations in the prior art requires separate equipment, and the improvement of production efficiency and space savings are achieved.

CN222198588UActive Publication Date: 2024-12-20JIANGSU XINHUASHENG PACKAGING NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420951324.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-20
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

In the prior art, the stamping and bending processing operations of the ton barrel outer frame require separate equipment, resulting in low production efficiency and large plant space occupancy.

Method used

A bending device for the outer frame of the IBC ton barrel is designed, including a base, support column, slider, stamping mechanism, drive assembly, bending assembly, etc. Through the synergy between the bending assembly and the cylinder, the stamping forming of the circular tube is realized and Pipe bending operations do not require separate equipment.

Benefits of technology

The merger of stamping and pipe bending operations has been achieved, saving factory space, reducing production time and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222198588U_ABST
    Figure CN222198588U_ABST
Patent Text Reader

Abstract

The utility model discloses an IBC ton barrel outer frame bending device, and belongs to the technical field of round pipe forming. The device mainly comprises a base; the supporting column is mounted at the upper end of the base; the sliding blocks are connected to the inner sides of the supporting columns in a sliding mode; the stamping mechanism is mounted at the upper end of the sliding block; the driving assembly is arranged at the lower end of the sliding block, and the driving assembly is used for driving the sliding block to slide; the bending assembly is arranged on one side of the stamping mechanism and provided with a pipe bending piece, the pipe bending piece is installed on one side of the stamping mechanism, and the pipe bending piece is arranged to be an arc piece; the bent groove is formed in the cambered surface of the arc piece; the push plate is rotationally connected to one side of the sliding block; and the screw rod is arranged on the push plate. According to the IBC ton barrel outer frame bending device, stamping forming and pipe bending operation are integrated equipment, more factory space does not need to be occupied, and the production time of round pipes is shortened.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of round tube forming, and in particular to an IBC ton barrel outer frame bending device. Background Art

[0002] A ton barrel usually refers to a large container that can hold a large amount of liquid or granular materials. It is usually made of materials such as metal or plastic and has a sturdy structure to ensure the safety and stability of the materials contained.

[0003] The outer frame structure of a ton barrel is often made of round tubes and fixed to the bottom plate by welding or screwing. Usually, the ends of the round tubes need to be stamped and bent to facilitate the assembly of multiple groups of round tubes to form the outer frame.

[0004] However, most stamping and bending operations require separate equipment to operate separately, which not only takes up more factory space, but also increases the production time of round pipes, resulting in reduced production efficiency. Therefore, it is necessary to provide an IBC barrel outer frame bending device to solve the above problems.

[0005] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide an IBC ton barrel outer frame bending device, so that the stamping and bending operations do not need to be performed separately using separate equipment, saving more factory space and reducing the production time of round pipes.

[0007] The technical solution adopted by the present application to solve the technical problem is: an IBC barrel outer frame bending device, comprising:

[0008] Base;

[0009] A support column mounted on the upper end of the base;

[0010] A slider, the slider being slidably connected to the inner side of the support column;

[0011] A stamping mechanism, which is installed at the upper end of the slider and is used to stamp and form the round tube;

[0012] A driving assembly, which is disposed at the lower end of the slider and is used to drive the slider to slide;

[0013] A bending assembly, which is arranged on one side of the punching mechanism, and has:

[0014] A pipe bending part, which is installed on one side of the punching mechanism, and the pipe bending part is configured as an arc part;

[0015] A curved groove, the curved groove being formed on the curved surface of the circular arc member;

[0016] A push plate rotatably connected to one side of the slider;

[0017] A screw rod is installed on the push plate, and an arc surface is provided on the screw rod.

[0018] Furthermore, the push plate is relatively provided with mounting holes, the screw is installed on the mounting holes, the other end of the screw is threadedly connected with a nut, an adjustment plate is fixedly installed on the lower end of the push plate, a fixing frame is fixedly installed on the lower end of the slider close to the push plate, a second cylinder is installed on the upper end of the fixing frame, and the output shaft of the second cylinder is hinged to the adjustment plate.

[0019] Furthermore, at least two groups of mounting holes are provided.

[0020] Furthermore, a fixing plate is fixedly installed on the upper end of the support column, and the stamping mechanism has a lower pressing piece fixedly installed on the upper end of the sliding block, and a first placement groove is opened on the upper surface of the lower pressing piece; an upper pressing piece is fixedly installed on the lower end of the fixing plate, and a second placement groove is opened on the lower surface of the upper pressing piece, and the second placement groove and the first placement groove correspond to each other.

[0021] Furthermore, the driving assembly has a connecting rod hinged to the lower end of the slider, a first cylinder is fixedly mounted on the upper end of the base, a slide plate is fixedly mounted on the output shaft of the first cylinder, the slide plate is slidably connected to the upper end of the base, and the upper end of the slide plate is hinged to the lower end of the connecting rod.

[0022] The beneficial effect of the present application is that the present application provides an IBC ton barrel outer frame bending device, which is provided with a bending assembly, starts the second cylinder upward and pushes the push plate to rotate. At this time, the screw rod moves upward and drives the round tube upward until it is attached to the bending groove, completing the bending operation of the round tube, so that the stamping and bending operations do not need to be performed separately using separate equipment, saving more factory space, reducing the production time of the round tube, and improving production efficiency.

[0023] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0025] In the attached picture:

[0026] Figure 1 This is an overall schematic diagram of an I BC ton barrel outer frame bending device in this application;

[0027] Figure 2 for Figure 1 A partial cross-sectional schematic diagram of the overall structure;

[0028] Figure 3 for Figure 2 A magnified schematic diagram of the middle A area;

[0029] Among them, the reference numerals in the figure are:

[0030] 1. Base; 11. Support column; 12. Slider; 13. Fixed plate;

[0031] 2. Stamping mechanism; 21. Lower pressing piece; 22. Upper pressing piece;

[0032] 3. driving assembly; 31. connecting rod; 32. first cylinder; 33. slide plate;

[0033] 4. Bending assembly; 40. Bending pipe; 41. Bending groove; 42. Push plate; 43. Mounting hole; 44. Screw; 45. Nut; 46. Adjusting plate; 47. Fixing bracket; 48. Second cylinder. DETAILED DESCRIPTION

[0034] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0035] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0036] like Figure 1As shown, the present application provides an IBC ton barrel outer frame bending device, including a base 1, two groups of support columns 11 are relatively fixedly installed on the upper end of the base 1, and a fixing plate 13 is fixedly installed on the upper ends of the two groups of support columns 11, and the upper ends of the two groups of support columns 11 are fixed by the fixing plate 13, and a slide groove (not marked in the figure) is opened on the inner side of the two groups of support columns 11, and a slider 12 is slidably connected in the slide groove, and a stamping mechanism 2 is installed on the upper end of the slider 12, and the stamping mechanism 2 is used to stamp and form the round tube.

[0037] The punching mechanism 2 has a lower pressing member 21 fixedly mounted on the upper end of the slider 12, and a first placement groove is formed on the upper surface of the lower pressing member 21, and an upper pressing member 22 is fixedly mounted on the lower end of the fixing plate 13, and a second placement groove is formed on the lower surface of the upper pressing member 22, and the second placement groove corresponds to the first placement groove.

[0038] A driving assembly 3 is provided at the lower end of the slider 12, and the driving assembly 3 is used to drive the slider 12 to slide. The driving assembly 3 has a connecting rod 31 hinged to the lower end of the slider 12, and a first cylinder 32 is fixedly installed at the upper end of the base 1, and a slide plate 33 is fixedly installed on the output shaft of the first cylinder 32. The slide plate 33 is slidably connected to the upper end of the base 1, and the upper end of the slide plate 33 is hinged to the lower end of the connecting rod 31;

[0039] Under normal conditions, the connecting rod 31 is inclined toward the first cylinder 32. When a round tube needs to be stamped, the round tube is first placed between the upper pressing piece 22 and the lower pressing piece 21. Then, the first cylinder 32 is started to push the slide plate 33 to slide toward the support column 11, and drive the connecting rod 31 to rotate toward the support column 11, so that the support column 11 changes from an inclined state to a vertical state, thereby pushing the slider 12 and the lower pressing piece 21 upward, thereby completing the stamping operation.

[0040] like Figure 2-Figure 3 As shown, a bending component 4 is provided on the other side of the upper pressing member 22, and the bending component 4 is used to bend the end of the round tube that has not been stamped. The bending component 4 has a bending member 40 fixedly installed on one side of the upper pressing member 22, and the bending member 40 is set as an arc member. The arc surface of the arc member is provided with a bending groove 41, and the bending groove 41 is used to place the round tube with the required bending angle, and two groups of push plates 42 are rotatably connected to the upper end of the slider 12 away from the lower pressing member 21. The two groups of push plates 42 are relatively provided with mounting holes 43, and a screw rod 44 is installed in the mounting hole 43. The other end of the screw rod 44 is threadedly connected with a nut 45, so when in use, the screw rod 44 is passed through the mounting hole 43 and fixed by the nut 45.

[0041] It should be noted that the screw rod 44 is provided with an arc surface, through which the screw rod 44 can be easily contacted with the round tube to be bent.

[0042] In order to drive the push plate 42 to drive the screw 44 upward, an adjusting plate 46 is fixedly installed on the lower end of the push plate 42, and a fixing frame 47 is fixedly installed on the lower end of the slider 12 close to the push plate 42. The fixing frame 47 is configured to be L-shaped, and a second cylinder 48 is installed on the upper end of the fixing frame 47. The output shaft of the second cylinder 48 is hinged on the adjusting plate 46. Therefore, the push plate 42 can be driven to rotate on the slider 12 by driving the second cylinder 48.

[0043] In the present application, the mounting holes 43 are provided in multiple groups, so that the contact range between the screw rod 44 and the bending groove 41 can be changed by adjusting the mounting position of the screw rod 44, thereby changing the bending angle of the round tube.

[0044] To sum up: before stamping the round tube, the formed end of the round tube is first placed between the stamping mechanisms 2, and the bent end of the round tube is placed on the screw 44, and then the first cylinder 32 is started to push the slider 12 upward. At this time, the lower pressure piece 21 and the push plate 42 are simultaneously upward, so that the stamping mechanism 2 stamps the formed end of the round tube, and then the second cylinder 48 is started, so that the second cylinder 48 is upward and pushes the push plate 42 to rotate. At this time, the screw 44 is upward and drives the round tube upward until it is attached to the bending groove 41, completing the bending operation of the round tube, so that the stamping and bending operations do not need to be performed separately using separate equipment, saving more factory space, reducing the production time of the round tube, and improving production efficiency.

[0045] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An IBC barrel outer frame bending device, characterized by: include: Base (1); A support column (11), the support column (11) being mounted on the upper end of the base (1); A slider (12), the slider (12) being slidably connected to the inner side of the support column (11); A punching mechanism (2), the punching mechanism (2) being mounted on the upper end of the slider (12), the punching mechanism (2) being used for punching and forming a round tube; A driving component (3), the driving component (3) being arranged at the lower end of the slider (12), the driving component (3) being used to drive the slider (12) to slide; A bending assembly (4), the bending assembly (4) being arranged on one side of the punching mechanism (2), the bending assembly (4) comprising: A bent pipe member (40), the bent pipe member (40) being installed on one side of the punching mechanism (2), and the bent pipe member (40) being configured as a circular arc member; A curved groove (41), the curved groove (41) being formed on the arc surface of the circular arc member; A push plate (42) rotatably connected to one side of the slider (12); A screw rod (44) is installed on the push plate (42), and an arc surface is formed on the screw rod (44).

2. The IBC barrel outer frame bending device according to claim 1 is characterized in that: The push plate (42) is provided with mounting holes (43) opposite to each other, the screw rod (44) is mounted on the mounting hole (43), the other end of the screw rod (44) is threadedly connected with a nut (45), an adjustment plate (46) is fixedly mounted on the lower end of the push plate (42), a fixing frame (47) is fixedly mounted on the lower end of the slider (12) close to the push plate (42), a second cylinder (48) is mounted on the upper end of the fixing frame (47), and an output shaft of the second cylinder (48) is hinged on the adjustment plate (46).

3. The IBC barrel outer frame bending device according to claim 2 is characterized in that: At least two groups of mounting holes (43) are provided.

4. The IBC barrel outer frame bending device according to claim 1 is characterized by: A fixing plate (13) is fixedly mounted on the upper end of the support column (11); the stamping mechanism (2) has a lower pressing piece (21) fixedly mounted on the upper end of the slider (12); a first placement groove is provided on the upper surface of the lower pressing piece (21); an upper pressing piece (22) is fixedly mounted on the lower end of the fixing plate (13); a second placement groove is provided on the lower surface of the upper pressing piece (22); the second placement groove and the first placement groove correspond to each other.

5. The IBC barrel outer frame bending device according to claim 1 is characterized by: The driving assembly (3) comprises a connecting rod (31) hinged to the lower end of the sliding block (12); a first cylinder (32) is fixedly mounted on the upper end of the base (1); a slide plate (33) is fixedly mounted on the output shaft of the first cylinder (32); the slide plate (33) is slidably connected to the upper end of the base (1); and the upper end of the slide plate (33) is hinged to the lower end of the connecting rod (31).