Pre-forming die for reinforcing plate of front suspension bracket of automobile
The primary forming die for automobile front suspension bracket reinforcement plates addresses the complexity of multiple stamping processes by using a single-stroke mold assembly with nitrogen springs and guide frames, enhancing processing accuracy.
Patent Information
- Application Number
- CN202420584343.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing primary forming molds for automobile front suspension bracket reinforcement plates require multiple stamping processes, complicating the manufacturing process and affecting processing accuracy.
A primary forming die comprising an upper and lower mold assembly, with a lower mold defining specific forming areas and a movable module, utilizing nitrogen springs and guide frames to punch out the reinforcement plate's components in a single stroke, including a wing plate, web plate, and end plate.
Enables the simultaneous punching of multiple components of the reinforcement plate in a single process, improving processing accuracy and simplifying the manufacturing process.
Smart Images

Figure CN222198609U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a primary forming die, in particular to a primary forming die for a reinforcement plate of a front suspension bracket of an automobile, and belongs to the field of automobile parts production dies. Background Art
[0002] There are many kinds of auto parts. With the improvement of people's living standards, people's consumption of cars is increasing, and the market of auto parts is becoming larger and larger. In recent years, auto parts manufacturers have also developed rapidly. The suspension system is an important part of the vehicle and has a great influence on the driving smoothness and handling stability of the vehicle. As the guiding and force transmission element of the vehicle suspension system, the control arm transmits various forces acting on the wheel to the body, while ensuring that the wheel moves along a certain trajectory, and its layout and structural dimensions directly determine the motion characteristics and ride comfort of the suspension system. The front mounting bracket of the lower control arm of the front suspension of the car is a frequently used device in the automotive industry. The requirements for the front mounting bracket of the lower control arm of the front suspension of the car are very high in terms of auto parts. The front mounting bracket reinforcement plate of the lower control arm of the front suspension of the car is an auxiliary component of the front mounting bracket of the lower control arm of the front suspension of the car, which plays an important role in the operation and work of the car and has an important role.
[0003] As the automobile industry becomes more and more sophisticated, the requirements for automobile accessories are also getting higher and higher. This requirement is not only reflected in the quality of the accessories, but also in the control of the accessory manufacturing process. In the prior art, stamping dies are usually used to process and produce automobile front suspension lower control arm front mounting bracket reinforcement plates (referred to as automobile front suspension bracket reinforcement plates). Generally, stamping dies include upper dies and lower dies. When in use, the material is placed on the lower die, and the upper die is controlled to stamp downward to separate or plastically deform the material, thereby obtaining the required parts. The automobile front suspension bracket reinforcement plate is a special-shaped part composed of multiple curved surfaces, such as Figure 1 As shown in the figure, its structure is relatively complex, and multiple stamping dies are required for multiple stamping processes, including primary forming, secondary forming, side trimming, side repair, and secondary side trimming.
[0004] The existing initial forming mold for the front suspension bracket reinforcement plate of an automobile can usually only punch out a part of the structure. If the web, the wing plates on both sides of the web and the end plates at the ends of the web need to be initially punched out, multiple molds or multiple stamping processes are required, which is relatively complicated and affects the processing accuracy.
[0005] It should be noted that the above content is within the technical knowledge scope of the inventor and does not necessarily constitute prior art. Summary of the invention
[0006] In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a primary forming die for a reinforcement plate of a front suspension bracket of an automobile.
[0007] The technical solution adopted by the utility model is: designing a preliminary forming mold for a front suspension bracket reinforcement plate of an automobile, comprising an upper mold assembly and a lower mold assembly, wherein the lower mold assembly defines a fender forming area, a web forming area and an end forming area according to the structure of the front suspension bracket reinforcement plate, and the upper mold assembly punches downward and punches out the fender, web and end of the front suspension bracket reinforcement plate in the fender forming area, web forming area and end forming area respectively.
[0008] Furthermore, the lower mold assembly includes a first fixed module, a second fixed module and a movable module, and the movable module can move up and down relative to the first fixed module and the second fixed module.
[0009] Furthermore, the lower die assembly also includes a lower die base and a nitrogen spring. A plurality of nitrogen springs are fixedly arranged on the lower die base, and the upper ends of the nitrogen springs are against the movable die block.
[0010] Furthermore, the lower die assembly also includes a first material guiding frame and a second material guiding frame, the first material guiding frame is arranged around the outer edges of the first fixed module and the second fixed module, and the second material guiding frame is arranged on the movable module.
[0011] Furthermore, three of the first material guiding frames and three of the second material guiding frames are provided, and are arranged in a triangle shape.
[0012] Furthermore, the dynamic module includes an upper forming block, a middle pad block, a guide plate and a lower support plate. The upper forming block, the middle pad block and the lower support plate are stacked in sequence from top to bottom. The upper forming block and the middle pad block are connected by a guide plate, and the upper end of the nitrogen spring is connected to the lower support plate.
[0013] Furthermore, the moving module also includes guide pins, a plurality of guide pins are installed on the lower support plate, and circular holes corresponding to the guide pins are respectively opened on the upper forming block and the middle cushion block, and the guide pins slide in the circular holes.
[0014] Furthermore, the upper mold assembly includes an upper mold base, an upper mold module and an upper stripping assembly, the upper mold module and the upper stripping assembly are respectively installed on the upper mold base, the upper stripping assembly passes through the upper mold module, and the upper stripping assembly includes a rectangular coil spring and a guide pin, one end of the rectangular coil spring is connected to the upper mold base, and the other end is connected to the guide pin.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model can preliminarily punch out the web plate of the automobile front suspension bracket reinforcement plate, the wing plates on both sides of the web plate and the end plate of the web plate on a prefabricated raw material plate used for producing the automobile front suspension bracket reinforcement plate in one punching stroke, and only one punching process is required, which is relatively simple and has high processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a schematic diagram of the front suspension bracket reinforcement plate of a car.
[0019] Figure 2 Schematic diagram of prefabricated raw material plate used to produce automobile front suspension bracket reinforcement plate.
[0020] Figure 3 It is a schematic diagram of the axonometric drawing of the utility model.
[0021] Figure 4 This is a schematic diagram of the axonometric view of the utility model after the upper die base and the lower die base are hidden.
[0022] Figure 5 for Figure 4 Schematic diagram of loading prefabricated raw material panels.
[0023] Figure 6 for Figure 4 Schematic diagram of pressed prefabricated raw material panels.
[0024] Figure 7 for Figure 4 Axonometric diagram after hiding the upper module.
[0025] Figure 8 for Figure 4 Schematic diagram of the lower part.
[0026] Fig. 9 This is a schematic diagram of the upper module.
[0027] Fig.10 It is a schematic diagram of the workpiece after pressing of the utility model.
[0028] In the figure: 1. upper die assembly; 2. lower die assembly; 3. wing plate forming area; 4. web plate forming area; 5. end forming area; 6. first fixed module; 7. second fixed module; 8. moving module; 9. lower die base; 10. nitrogen spring; 11. first material guide frame; 12. second material guide frame; 13. upper forming block; 14. middle pad; 15. guide plate; 16. lower support plate; 17. guide pin; 18. upper die base; 19. upper module; 20. upper stripping assembly. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Example 1
[0032] like Figure 2-Figure 10 As shown:
[0033] A primary forming die for a front suspension bracket reinforcement plate of an automobile comprises an upper die assembly 1 and a lower die assembly 2. The lower die assembly 2 defines a wing plate forming area 3, a web plate forming area 4 and an end head forming area 5 according to the structure of the front suspension bracket reinforcement plate. The upper die assembly 1 punches downward and punches out the wing plate, web plate and end head (such as the wing plate, web plate and end head) of the front suspension bracket reinforcement plate in the wing plate forming area 3, web plate forming area 4 and end head forming area 5 respectively. Fig.10 The prefabricated raw material plate (such as Figure 2 As shown) is placed on the lower mold assembly 2, and then the upper mold assembly 1 and the lower mold assembly 2 are combined to punch out the Fig.10 Preliminary molding shown.
[0034] The lower die assembly 2 includes a first fixed module 6, a second fixed module 7 and a movable module 8. The first fixed module 6 and the second fixed module 7 are arranged around one end of the movable module 8, and the movable module 8 can move up and down relative to the first fixed module 6 and the second fixed module 7. The lower die assembly 2 also includes a lower die base 9 and a nitrogen spring 10. A plurality of nitrogen springs 10 are fixedly arranged on the lower die base 9. The upper end of the nitrogen spring 10 abuts against the movable module 8 to lift the movable module 8. The lower die assembly 2 also includes a first material guide frame 11 and a second material guide frame 12. The first material guide frame 11 is arranged around the outer edge of the first fixed module 6 and the second fixed module 7, and the second material guide frame 12 is arranged on the movable module 8; the first material guide frame 11 and the second material guide frame 12 are respectively provided with three, and are respectively arranged in a triangular shape, for accurately guiding the placement and pressing process of the prefabricated raw material plate.
[0035] The movable module 8 includes an upper forming block 13, a middle pad 14, a guide plate 15 and a lower support plate 16. The upper forming block 13, the middle pad 14 and the lower support plate 16 are stacked in sequence from top to bottom. The forming block and the middle pad 14 are connected by the guide plate 15, which can be connected as one. The guide plate 15 can also be used for contact and friction with the outside world during the up and down movement of the movable module 8 to protect the movable module 8. The upper end of the nitrogen spring 10 is connected to the lower support plate 16. The movable module 8 also includes a guide pin 17. A plurality of guide pins 17 are installed on the lower support plate 16. The upper forming block 13 and the middle pad 14 are respectively provided with circular holes corresponding to the guide pins 17, and the guide pins 17 slide in the circular holes.
[0036] One of the specific structures of the upper mold assembly 1 is: the upper mold assembly 1 includes an upper mold base 18, an upper mold block 19 and an upper stripping assembly 20, the upper mold block 19 and the upper stripping assembly 20 are respectively installed on the upper mold base 18, the upper stripping assembly 20 passes through the upper mold block 19, and the upper stripping assembly 20 includes a rectangular coil spring and a guide pin, one end of the rectangular coil spring is connected to the upper mold base 18, and the other end is connected to the guide pin, and the upper stripping assembly 20 is used to prevent the workpiece after pressing from sticking to the upper mold block 19.
[0037] In addition, in the description of the present utility model, unless otherwise specified, if the terms "multiple", "multiple roots", "multiple groups" are used, they mean two or more than two, and "several", "several roots", "several groups" mean one or more than one. In the description of the present utility model, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like are used to indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, it is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, if the terms "first", "second", "third" are used, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0038] The specific implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above implementation modes, and various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of the present invention.
Claims
1. A primary forming die for a reinforcement plate of a front suspension bracket of an automobile, comprising an upper die assembly (1) and a lower die assembly (2), characterized in that: The lower die assembly (2) defines a wing plate forming area (3), a web plate forming area (4) and an end head forming area (5) according to the structure of the front suspension bracket reinforcement plate, and the upper die assembly (1) punches downwards and punches out the wing plate, web plate and end head of the front suspension bracket reinforcement plate in the wing plate forming area (3), web plate forming area (4) and end head forming area (5); The lower die assembly (2) comprises a first fixed die block (6), a second fixed die block (7) and a movable die block (8); the movable die block (8) can move up and down relative to the first fixed die block (6) and the second fixed die block (7); The lower die assembly (2) further comprises a lower die base (9) and a nitrogen spring (10); a plurality of nitrogen springs (10) are fixedly arranged on the lower die base (9); and the upper ends of the nitrogen springs (10) abut against the movable die block (8).
2. The primary forming die for the reinforcement plate of the front suspension bracket of an automobile according to claim 1, characterized in that: The lower die assembly (2) further comprises a first material guiding frame (11) and a second material guiding frame (12), wherein the first material guiding frame (11) is arranged around the outer edges of the first fixed die block (6) and the second fixed die block (7), and the second material guiding frame (12) is arranged on the movable die block (8).
3. The primary forming die for the reinforcement plate of the front suspension bracket of an automobile according to claim 2, characterized in that: The first material guiding frames (11) and the second material guiding frames (12) are each provided in number of three, and are each arranged in a triangle.
4. The primary forming die for the reinforcement plate of the front suspension bracket of an automobile according to claim 3, characterized in that: The moving module (8) comprises an upper forming block (13), a middle cushion block (14), a guide plate (15) and a lower supporting plate (16); the upper forming block (13), the middle cushion block (14) and the lower supporting plate (16) are stacked in sequence from top to bottom; the upper forming block (13) and the middle cushion block (14) are connected via the guide plate (15); and the upper end of the nitrogen spring (10) is connected to the lower supporting plate (16).
5. The primary forming die for the reinforcement plate of the front suspension bracket of an automobile according to claim 4, characterized in that: The movable module (8) further comprises guide pins (17), a plurality of guide pins (17) are mounted on the lower support plate (16), and circular holes corresponding to the guide pins (17) are respectively formed on the upper forming block (13) and the middle cushion block (14), and the guide pins (17) slide in the circular holes.
6. The primary forming die for the reinforcement plate of the front suspension bracket of an automobile according to claim 5, characterized in that: The upper die assembly (1) comprises an upper die base (18), an upper die block (19) and an upper stripper assembly (20); the upper die block (19) and the upper stripper assembly (20) are respectively mounted on the upper die base (18); the upper stripper assembly (20) penetrates the upper die block (19); the upper stripper assembly (20) comprises a rectangular coil spring and a guide pin; one end of the rectangular coil spring is connected to the upper die base (18), and the other end is connected to the guide pin.
