Hot forging device for oil pipe joint blank
By designing an automated hot forging device, using an intermediate frequency heater and hydraulic cylinder to automatically heat and clamp the oil pipe joints, the problems of high processing defective rate and low safety in the prior art are solved, and efficient and safe oil pipes are achieved Joint processing.
Patent Information
- Application Number
- CN202421493701.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the hydraulic press, the existing oil pipe joint processing forging machine has the inability to completely fix the panel, which leads to high processing defective rate, cumbersome operation and low safety. The blank of high-temperature oil pipe joint is prone to burns to workers.
A hot forging device for oil pipe joint blanks is designed, including a hot forging mechanism and a moving clamping mechanism. The oil pipe joint is automatically heated by an intermediate frequency heating machine and a heating ring, and automatic clamping and movement is achieved through hydraulic cylinders and clamping plates. Reduce manual operation to ensure accurate and safe heating.
It improves production efficiency and forging accuracy, reduces the risk of manual contact with high-temperature items, ensures processing safety and product quality stability, is suitable for large-scale production, and reduces material waste.
Smart Images

Figure CN222198758U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil pipe joint processing, and more specifically to a hot forging device for an oil pipe joint blank. Background Art
[0002] Oil pipe joint blank steel is a raw material used to manufacture oil pipe joints, usually unprocessed steel pipes or steel plates. Oil pipe joints are components used to connect oil pipes. They are very common in industrial production and applications. There are many types, including flared pipe joints, ferrule pipe joints, welded pipe joints, etc.
[0003] After searching, the Chinese patent with publication number CN217252508U discloses a forging machine for processing automobile oil pipe joints with high safety. In the cited solution, the panel is fixed by a magnetic rubber pad. During the stamping process of the hydraulic press, due to the huge force, the magnetic rubber pad cannot completely fix the panel due to insufficient tension, which easily causes the panel to shift, resulting in an increase in the defective rate of processing, causing economic losses and being unfavorable for production and use. The panel is limited by a combination of a latch tooth and a positioning tooth. Since the latch tooth and the positioning tooth are rigidly connected, the stability of the position of the slide plate during the stamping process is effectively guaranteed. At the same time, since the first positioning tooth corresponds to the working position of the stamping, the connection between the latch tooth and the first positioning tooth can ensure accurate positioning during position resetting and ensure the stamping quality.
[0004] When the forging device is forging the oil pipe joint, the oil pipe joint blank needs to be heated first to make it plastic. After heating, workers usually clamp the heated oil pipe joint to the forging table for forging. The operation is troublesome, time-consuming and labor-intensive. At the same time, there is a risk of burns to the workers due to the high-temperature oil pipe joint blank, and the safety is low. Utility Model Content
[0005] In order to overcome the problems and defects in the prior art, the utility model provides a hot forging device for a fuel pipe joint blank to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a hot forging device for a tubing joint blank, comprising a device bottom plate, a hot forging mechanism being arranged on the top of the device bottom plate;
[0007] The hot forging mechanism includes a fixed plate, which is fixed to one side of the top of the device bottom plate, a forging table is welded on the top of the fixed plate, a support plate is fixedly connected to one side of the top of the fixed plate, a top plate is fixedly connected to the top of the support plate, a hydraulic cylinder is fixedly installed on the top of the top plate, a moving table is fixedly connected to the bottom of the hydraulic cylinder, a forging hammer is fixedly connected to the bottom of the moving table, a medium frequency heating machine is installed on one side of the device bottom plate, a heating ring is fixedly installed on the front side of the medium frequency heating machine, and a mobile clamping mechanism is arranged on the front side of the top of the device bottom plate.
[0008] Preferably, the mobile clamping mechanism comprises a fixing box, the fixing box is fixed to the front side of the top of the device bottom plate, a motor is fixedly mounted on one side of the fixing box, and a threaded rod is fixedly connected to the output end of the motor.
[0009] Preferably, one end of the threaded rod passes through the fixing box and extends to the inside of the fixing box, the threaded rod is rotatably connected to the fixing box, a threaded sleeve is threadedly connected to the outer side of the threaded rod, a connecting slide rod is fixedly connected to the top of the threaded sleeve, and a penetrating slide groove is opened on the top surface of the fixing box.
[0010] Preferably, the connecting slide rod is slidably connected to the through slide groove, a fixing block is fixedly connected to the top of the connecting slide rod, a groove is provided on one side surface of the fixing block, and clamping plates are provided at the bottom and top of the inner wall of the fixing block.
[0011] Preferably, the number of the clamping plates is set to two, wherein the bottom of one of the clamping plates is fixedly connected to the bottom of the inner wall of the groove, and the other clamping plate is slidably connected to the groove, a hydraulic rod is fixedly installed on the top of the fixed block, the bottom of the hydraulic rod is fixedly connected to one of the clamping plates, and clamping grooves are provided on the surfaces of the two clamping plates.
[0012] Preferably, the bottom of the hydraulic cylinder passes through the top plate and extends to the bottom of the top plate, and the height of the heating ring is higher than the height of the forging table.
[0013] Preferably, the bottom of the movable platform is fixedly connected to limiting sleeves on all sides, the top of the fixed plate is fixedly connected to limiting rods on all sides, and the limiting sleeves are slidably connected to the limiting rods.
[0014] Technical effects and advantages of the utility model:
[0015] 1. By setting up a hot forging mechanism and a clamping and moving mechanism, the oil pipe joint is automatically heated by a medium frequency heating machine, and then the oil pipe joint is clamped and fixed by a clamping plate and moved to the forging table. Compared with the existing technology, the automated heating and clamping and moving process reduces the time and cumbersome steps of manual operation, and can be processed quickly and continuously, greatly improving production efficiency. The precise clamping and moving functions ensure that the oil pipe joint blank can be accurately placed on the forging table, reducing errors, improving the accuracy of forging, avoiding the risk of burns caused by direct manual contact with high-temperature oil pipe joint blanks, and improving the safety of the workplace;
[0016] 2. The oil pipe joint is heated by the medium frequency heating machine and the heating ring. Automatic heating can accurately control the temperature and heating time to ensure the consistent heating effect of each oil pipe joint blank, thereby improving the stability of product quality. The coherent operation process helps to optimize the entire hot forging process, make each link more closely connected, and improve the overall process level. Its high efficiency and stability can well meet the needs of large-scale oil pipe joint blank production. The precise processing process can reduce material waste and improve the utilization rate of oil pipe joint blank steel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a three-dimensional structural schematic diagram of the hot forging mechanism of the utility model.
[0019] Figure 3 It is a side structural schematic diagram of the utility model.
[0020] Figure 4 It is a rear structural schematic diagram of the fixing box of the utility model.
[0021] Figure 5 It is a partial cross-sectional structural schematic diagram of the utility model.
[0022] The accompanying drawings are marked as follows: 1. Device bottom plate; 2. Fixed plate; 3. Forging table; 4. Support plate; 5. Top plate; 6. Hydraulic cylinder; 7. Moving table; 8. Forging hammer; 9. Medium frequency heating machine; 10. Heating ring; 11. Fixed box; 12. Motor; 13. Threaded rod; 14. Threaded sleeve; 15. Connecting slide rod; 16. Through slide groove; 17. Fixed block; 18. Groove; 19. Clamping plate; 20. Hydraulic rod; 21. Clamping groove; 22. Limit sleeve; 23. Limit rod. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] As attached Figure 1-5 The hot forging device for the oil pipe joint blank shown comprises a device bottom plate 1, and a hot forging mechanism is arranged on the top of the device bottom plate 1;
[0025] The hot forging mechanism includes a fixed plate 2, which is fixed on one side of the top of the device bottom plate 1, a forging table 3 is welded on the top of the fixed plate 2, a support plate 4 is fixedly connected to one side of the top of the fixed plate 2, a top plate 5 is fixedly connected to the top of the support plate 4, a hydraulic cylinder 6 is fixedly installed on the top of the top plate 5, a moving table 7 is fixedly connected to the bottom of the hydraulic cylinder 6, a forging hammer 8 is fixedly connected to the bottom of the moving table 7, a medium frequency heating machine 9 is installed on one side of the device bottom plate 1, a heating ring 10 is fixedly installed on the front side of the medium frequency heating machine 9, and a mobile clamping mechanism is arranged on the front side of the top of the device bottom plate 1.
[0026] As attached Figure 1 , 3 As shown in , 4 and 5, the mobile clamping mechanism includes a fixed box 11, which is fixed to the front side of the top of the device bottom plate 1, and a motor 12 is fixedly installed on one side of the fixed box 11. A threaded rod 13 is fixedly connected to the output end of the motor 12. One end of the threaded rod 13 penetrates the fixed box 11 and extends to the inside of the fixed box 11. The threaded rod 13 is rotatably connected to the fixed box 11. A threaded sleeve 14 is threadedly connected to the outer side of the threaded rod 13. A connecting slide rod 15 is fixedly connected to the top of the threaded sleeve 14. A through slide groove 16 is provided on the top surface of the fixed box 11. The connecting slide rod 15 is slidably connected to the through slide groove 16. The connecting slide rod 15 A fixed block 17 is fixedly connected to the top, and a groove 18 is provided on one side surface of the fixed block 17. Clamping plates 19 are provided at the bottom and top of the inner wall of the fixed block 17. The number of the clamping plates 19 is set to two, and the bottom of one clamping plate 19 is fixedly connected to the bottom of the inner wall of the groove 18, and the other clamping plate 19 is slidably connected to the groove 18. A hydraulic rod 20 is fixedly installed on the top of the fixed block 17, and the bottom of the hydraulic rod 20 is fixedly connected to one of the clamping plates 19. Clamping grooves 21 are provided on the surfaces of the two clamping plates 19, which facilitate the automatic translation of the high-temperature oil pipe joint to prevent the oil pipe joint from falling off.
[0027] As attached Figure 1-3 As shown, the bottom of the hydraulic cylinder 6 passes through the top plate 5 and extends to the bottom of the top plate 5 , and the height of the heating ring 10 is higher than the height of the forging table 3 , so that the oil pipe joint clamped by the clamping plate 19 can be directly translated onto the forging table 3 .
[0028] As attached Figure 1-3 As shown, the bottom of the movable platform 7 is fixedly connected with a limiting sleeve 22 all around, the top of the fixed plate 2 is fixedly connected with a limiting rod 23 all around, and the limiting sleeve 22 and the limiting rod 23 are slidably connected to improve the vertical forging effect between the forging hammer 8 and the forging platform 3, and prevent the forging quality from being reduced due to the position deviation of the forging hammer 8.
[0029] Working principle of the utility model: During use, the hot forging device for the oil pipe joint blank provided by the utility model first puts the oil pipe joint into the heating ring 10, and then heats the heating ring 10 through the medium frequency heating machine 9, so that the oil pipe joint is heated. After the heating is completed, the motor 12 is started to rotate the threaded rod 13 to drive the threaded sleeve 14 to move, so that the two clamping plates 19 are moved, and the hydraulic rod 20 is started to clamp and fix the oil pipe joint. Then, the motor 12 is used to rotate the threaded rod 13 in the opposite direction, so that the threaded rod 13 drives the threaded sleeve 14 to move, so that the clamping plate 19 moves, and the clamping plate 19 drives the oil pipe joint to move to the top of the forging table 3, so as to automatically move the heated oil pipe joint to the forging table 3, and then the hydraulic cylinder 6 is started to make the moving table 7 and the forging hammer 8 forge the oil pipe joint on the forging table 3.
[0030] Finally: The above embodiments are only illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.
Claims
1. A hot forging device for a tubing joint blank, comprising a device base plate (1), characterized in that: A hot forging mechanism is provided on the top of the device bottom plate (1); The hot forging mechanism comprises a fixed plate (2), the fixed plate (2) being fixed to one side of the top of the device bottom plate (1), a forging platform (3) being welded to the top of the fixed plate (2), a support plate (4) being fixedly connected to one side of the top of the fixed plate (2), a top plate (5) being fixedly connected to the top of the support plate (4), a hydraulic cylinder (6) being fixedly installed on the top of the top plate (5), a movable platform (7) being fixedly connected to the bottom of the hydraulic cylinder (6), a forging hammer (8) being fixedly connected to the bottom of the movable platform (7), a medium frequency heating machine (9) being installed on one side of the device bottom plate (1), a heating ring (10) being fixedly installed on the front side of the medium frequency heating machine (9), and a movable clamping mechanism being arranged on the front side of the top of the device bottom plate (1).
2. The hot forging device for a fuel pipe joint blank according to claim 1, characterized in that: The mobile clamping mechanism comprises a fixing box (11), the fixing box (11) being fixed to the top front side of the device bottom plate (1), a motor (12) being fixedly mounted on one side of the fixing box (11), and a threaded rod (13) being fixedly connected to an output end of the motor (12).
3. The hot forging device for a fuel pipe joint blank according to claim 2, characterized in that: One end of the threaded rod (13) passes through the fixed box (11) and extends into the interior of the fixed box (11); the threaded rod (13) and the fixed box (11) are rotatably connected; a threaded sleeve (14) is threadedly connected to the outer side of the threaded rod (13); a connecting slide rod (15) is fixedly connected to the top of the threaded sleeve (14); and a through slide groove (16) is provided on the top surface of the fixed box (11).
4. The hot forging device for a fuel pipe joint blank according to claim 3, characterized in that: The connecting slide bar (15) is slidably connected to the through slide groove (16); a fixing block (17) is fixedly connected to the top of the connecting slide bar (15); a groove (18) is provided on one side surface of the fixing block (17); and clamping plates (19) are provided at the bottom and top of the inner wall of the fixing block (17).
5. The hot forging device for a fuel pipe joint blank according to claim 4, characterized in that: The number of the clamping plates (19) is set to two, wherein the bottom of one of the clamping plates (19) is fixedly connected to the bottom of the inner wall of the groove (18), and the other clamping plate (19) is slidably connected to the groove (18), a hydraulic rod (20) is fixedly mounted on the top of the fixed block (17), the bottom of the hydraulic rod (20) is fixedly connected to one of the clamping plates (19), and clamping grooves (21) are provided on the surfaces of the two clamping plates (19).
6. The hot forging device for a fuel pipe joint blank according to claim 1, characterized in that: The bottom of the hydraulic cylinder (6) passes through the top plate (5) and extends to the bottom of the top plate (5), and the height of the heating ring (10) is higher than the height of the forging table (3).
7. The hot forging device for a fuel pipe joint blank according to claim 1, characterized in that: The bottom of the movable platform (7) is fixedly connected to a limiting sleeve (22) on all sides, the top of the fixed plate (2) is fixedly connected to a limiting rod (23) on all sides, and the limiting sleeve (22) and the limiting rod (23) are slidably connected.
