Aluminum water transfer ladle preheating device

By designing the aluminum water transfer package preheating device, using flamethrow nozzles and oil pipes to heat and closing the aluminum water package cover through mobile plates and gear mechanisms, the existing preheating methods are solved, and the problems of low efficiency and heat loss are achieved faster Energy-saving preheating process.

CN222198876UActive Publication Date: 2024-12-20BINZHOU XINGE NONFERROUS METALS CO LTD
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Patent Information

Application Number
CN202420516833.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-15
Publication Date
2024-12-20
Estimated Expiration
2034-03-15

AI Technical Summary

Technical Problem

The existing aluminum water-pack preheating method is inefficient, takes one week and leads to heat loss and wastes energy.

Method used

A preheating device for aluminum water transfer bags is designed, including a preheating bag and a top plate. The preheating bags are heated through the flame spout nozzle and the oil pipe, and the flame spout nozzles are fixed through the moving plate and the gear mechanism to realize the aluminum water spout. Cover is closed to reduce heat loss.

Benefits of technology

It greatly shortens the preheating time of aluminum water packs, reduces energy waste, and improves preheating efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a preheating device for a molten aluminum transfer ladle, and relates to the technical field of molten aluminum transfer devices. Comprising a preheating bag and a top plate, two pairs of connecting chains are arranged on the lower wall face of the top plate, an oil pipe is arranged at the lower end of the top plate, flame nozzles are connected to the lower ends of the two pairs of connecting chains, the oil pipe is fixedly inserted into the flame nozzles, and a heating layer is arranged on the inner wall face of the preheating bag. A second moving plate and a pair of fixing plates are arranged on the upper wall face of the preheating bag, a groove is formed in one side of the upper wall face of the preheating bag, a rotating handle is arranged on the side wall face of the second moving plate, and an opening is formed in the upper wall face of the preheating bag. The structure used for adjusting the cover opening of the molten aluminum transfer ladle to be closed is designed, the device can be adjusted conveniently, the cover opening of the molten aluminum transfer ladle is closed, the molten aluminum ladle is prevented from dissipating a large amount of heat during preheating, the preheating time of the molten aluminum ladle is greatly shortened, and waste of a large amount of energy is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of molten aluminum transfer devices, in particular to a molten aluminum transfer bag preheating device. Background Art

[0002] The aluminum ladle is one of the main equipment for aluminum water transfer. Before the aluminum water ladle is injected, the aluminum ladle needs to be preheated to prevent the high-temperature aluminum water from condensing into aluminum slag when it is cooled, which makes the aluminum water casting unusable. However, the existing preheating method is mainly to open the lid of the aluminum ladle, and then extend the burner into the aluminum ladle to burn and heat the inside of the aluminum ladle. It usually takes a week to complete the preheating. Not only is the efficiency low, but the aluminum ladle will lose a lot of heat during preheating because the lid of the aluminum ladle is opened, which ultimately leads to a long preheating time for the aluminum ladle and a large amount of energy is wasted. Therefore, in view of the above shortcomings, a preheating device for aluminum water transfer ladle is proposed. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a molten aluminum transfer ladle preheating device, which solves the problem that the existing preheating method is mainly to open the lid of the molten aluminum ladle, and then extend the burner into the molten aluminum ladle to burn and heat the inside of the molten aluminum ladle, which usually takes a week to complete the preheating. Not only is the efficiency low, but the molten aluminum ladle loses a large amount of heat during preheating because the lid of the molten aluminum ladle is opened, which ultimately leads to a long preheating time for the molten aluminum ladle and a large amount of energy being wasted.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a preheating device for an aluminum liquid transfer bag, comprising a preheating bag and a top plate, the lower wall of the top plate is provided with two pairs of connecting chains, the lower end of the top plate is provided with oil pipes, the lower ends of the two pairs of connecting chains are connected with flame nozzles, the oil pipes are fixedly inserted in the flame nozzles, the inner wall of the preheating bag is provided with a heating layer, the upper wall of the preheating bag is provided with a second movable plate and a pair of fixed plates, one side of the upper wall of the preheating bag is provided with a groove, the side wall of the second movable plate is provided with a turning handle, and the upper wall of the preheating bag is provided with an opening.

[0005] Preferably, a cavity is provided in the second movable plate, a worm is movably inserted in the cavity, the worm is connected to the turning handle, a pair of shaft seats are provided in the cavity, a turning rod is rotatably connected between the pair of shaft seats, a worm wheel is provided on the turning rod, and the worm wheel is meshingly connected to the worm.

[0006] Preferably, both ends of the rotating rod are provided with a first bevel gear, the inner wall of the cavity is rotatably connected with a pair of second bevel gears, one end of a pair of the second bevel gears is provided with a first bevel gear, and a pair of the first bevel gears are rotatably connected in a pair of the fixed plates.

[0007] Preferably, a first movable plate is threadedly connected between the pair of threaded rods.

[0008] Preferably, the threaded rod and the side wall surface of the second movable plate are both provided with arc grooves, and the shape of a pair of the arc grooves matches the shape of the outer wall surface of the flame spray nozzle.

[0009] Beneficial Effects

[0010] The utility model provides a preheating device for a molten aluminum transfer bag. The utility model designs a structure for adjusting the cover of the molten aluminum transfer bag to close it. First, the position of the top plate is adjusted, and the flame nozzle is inserted into the opening. The first movable plate is driven to move by rotating the handle. There is an arc groove between the first movable plate and the second movable plate. The flame nozzle is fixed to preheat the preheating bag. After the heating is completed, the handle can be reversely rotated to drive the first movable plate to separate from the second movable plate, and the flame nozzle can be removed. The device can be conveniently adjusted to achieve the closure of the cover of the molten aluminum transfer bag, thereby preventing the molten aluminum bag from losing a large amount of heat during preheating, thereby greatly reducing the preheating time of the molten aluminum bag and reducing a large amount of energy waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0012] Figure 2 It is a schematic diagram of the upper wall structure of the preheating package of the present utility model.

[0013] In the figure: 1, preheating package; 2, heating layer; 3, flame nozzle; 4, oil pipe; 5, connecting chain; 6, top plate; 7, fixed plate; 8, threaded rod; 9, first movable plate; 10, second movable plate; 11, turning handle; 12, groove; 13, cavity; 14, worm; 15, worm wheel; 16, turning rod; 17, shaft seat; 18, first bevel gear; 19, second bevel gear; 20, arc groove; 21, opening. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] See also Figure 1-2The utility model provides a technical solution: a preheating device for a molten aluminum transfer bag, comprising a preheating bag 1 and a top plate 6, two pairs of connecting chains 5 are provided on the lower wall of the top plate 6, an oil pipe 4 is provided at the lower end of the top plate 6, a flame nozzle 3 is connected to the lower end of the two pairs of connecting chains 5, the oil pipe 4 is fixedly inserted in the flame nozzle 3, a heating layer 2 is provided on the inner wall of the preheating bag 1, a second movable plate 10 and a pair of fixed plates 7 are provided on the upper wall of the preheating bag 1, a groove 12 is provided on one side of the upper wall of the preheating bag 1, a turning handle 11 is provided on the side wall of the second movable plate 10, and an opening 21 is provided on the upper wall of the preheating bag 1.

[0016] In this embodiment, specifically, a cavity 13 is provided in the second movable plate 10, a worm 14 is movably inserted in the cavity 13, the worm 14 is connected to the turning handle 11, a pair of shaft seats 17 are provided in the cavity 13, a turning rod 16 is rotatably connected between the pair of shaft seats 17, a worm wheel 15 is provided on the turning rod 16, and the worm wheel 15 is meshingly connected to the worm 14.

[0017] In this embodiment, specifically, a first bevel gear 18 is provided at both ends of the rotating rod 16, a pair of second bevel gears 19 are rotatably connected to the inner wall of the cavity 13, one end of the pair of second bevel gears 19 is provided with a first bevel gear 18, and the pair of first bevel gears 18 are rotatably connected in a pair of fixed plates 7.

[0018] In this embodiment, specifically, a first movable plate 9 is threadedly connected between a pair of threaded rods 8 .

[0019] In this embodiment, specifically, arc grooves 20 are provided on the side walls of the threaded rod 8 and the second movable plate 10 , and the shape of the pair of arc grooves 20 matches the shape of the outer wall of the flame spray nozzle 3 .

[0020] The detailed connection means are well-known in the art. The following mainly introduces the working principle and process. The specific work is as follows.

[0021] Embodiment: First, adjust the position of the top plate 6. The movement of the top plate 6 drives the two pairs of connecting chains 5 and the oil pipes 4 to move. The two pairs of connecting chains 5 drive the flame spray nozzle 3 to move, and the flame spray nozzle 3 is inserted into the opening 21. The rotating handle 11 drives the worm 14 to rotate. The rotation of the worm 14 drives the worm wheel 15 to rotate. The rotation of the worm wheel 15 drives the rotating rod 16 to rotate. The rotation of the rotating rod 16 drives a pair of first bevel gears 18 to rotate. The rotation of the pair of first bevel gears 18 drives a pair of second bevel gears 19 to rotate. The rotation of the pair of second bevel gears 19 drives a pair of threaded rods 8 to rotate. The rotation of the pair of threaded rods 8 drives the first movable plate 9 to move. There is an arc groove 20 between the first movable plate 9 and the second movable plate 10. The flame spray nozzle 3 is fixed, and the preheating package 1 can be preheated. After the heating is completed, the rotating handle 11 can be rotated in the opposite direction to drive the first movable plate 9 to separate from the second movable plate 10, and the flame spray nozzle 3 can be moved out.

[0022] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A molten aluminum transfer ladle preheating device, comprising a preheating ladle (1) and a top plate (6), It is characterized in that The lower wall surface of the top plate (6) is provided with two pairs of connecting chains (5), the lower end of the top plate (6) is provided with oil pipes (4), the lower ends of the two pairs of connecting chains (5) are connected to flame spray nozzles (3), the oil pipes (4) are fixedly inserted in the flame spray nozzles (3), the inner wall surface of the preheating package (1) is provided with a heating layer (2), the upper wall surface of the preheating package (1) is provided with a second movable plate (10) and a pair of fixed plates (7), one side of the upper wall surface of the preheating package (1) is provided with a groove (12), the side wall surface of the second movable plate (10) is provided with a turning handle (11), and the upper wall surface of the preheating package (1) is provided with an opening (21).

2. A molten aluminum transfer ladle preheating device according to claim 1, It is characterized in that The second movable plate (10) is provided with a cavity (13), a worm (14) is movably inserted in the cavity (13), the worm (14) is connected to the turning handle (11), a pair of shaft seats (17) are provided in the cavity (13), a turning rod (16) is rotatably connected between the pair of shaft seats (17), a worm wheel (15) is provided on the turning rod (16), and the worm wheel (15) is meshingly connected to the worm (14).

3. A molten aluminum transfer ladle preheating device according to claim 2, It is characterized in that Both ends of the rotating rod (16) are provided with a first bevel gear (18); the inner wall surface of the cavity (13) is rotatably connected to a pair of second bevel gears (19); one end of the pair of second bevel gears (19) is provided with a first bevel gear (18); and the pair of first bevel gears (18) are rotatably connected to the pair of fixing plates (7).

4. The aluminum molten transfer ladle preheating device according to claim 1, It is characterized in that A first movable plate (9) is threadedly connected between the pair of threaded rods (8).

5. The aluminum molten transfer ladle preheating device according to claim 1, It is characterized in that The threaded rod (8) and the side wall surface of the second movable plate (10) are both provided with arc grooves (20), and the shape of the pair of arc grooves (20) matches the shape of the outer wall surface of the flame spray nozzle (3).