Rapid assembly equipment for photovoltaic copper sheet diode
By designing a rapid assembly equipment for photovoltaic copper diodes with hydraulic cylinders and rotating arc blocks, the problem of low manual assembly efficiency in photovoltaic module production is solved, automated assembly is realized, and production efficiency and product qualification rate are improved.
Patent Information
- Application Number
- CN202323334802.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-07
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-07
AI Technical Summary
In the production of existing photovoltaic modules, the assembly of photovoltaic copper diodes mainly relies on manual operations, resulting in low production efficiency, easy omissions and damage, and reduces the product's pass rate.
Design a photovoltaic copper sheet diode rapid assembly equipment, which drives eight arc blocks to rotate simultaneously through the rotating round table, so that the mounting base and the photovoltaic copper sheet diode fall into the long groove in turn, and press and install it with hydraulic cylinder to avoid manual operation .
Improve production efficiency, reduce labor intensity of operators, reduce product damage and omissions, and improve product pass rate.
Smart Images

Figure CN222199520U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic copper sheet diode processing, and specifically relates to photovoltaic copper sheet diode rapid assembly equipment. Background Art
[0002] Photovoltaic copper sheet diodes are an important component of photovoltaic modules. As an electronic component, photovoltaic copper sheet diodes have the characteristics of conducting and isolating current and play a vital role in photovoltaic modules. In the production process of photovoltaic modules, photovoltaic copper sheet diodes and mounting bases need to be assembled. In the existing production process, most of the assembly is done manually, and the production efficiency is low. Manual assembly is prone to omissions and damage, thereby reducing the qualified rate of the product. Therefore, a photovoltaic copper sheet diode rapid assembly equipment is needed to solve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a photovoltaic copper sheet diode rapid assembly device, which drives eight arc blocks to rotate simultaneously through a rotating round table, so that the mounting seat and the photovoltaic copper sheet diode fall into the long groove in turn, and then the mounting seat and the photovoltaic copper sheet diode are pressed and installed by a hydraulic cylinder, without the need for manual operation by operators, thereby improving production efficiency.
[0004] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0005] A photovoltaic copper sheet diode rapid assembly device comprises a base, a plurality of symmetrically distributed support columns are fixedly provided on the upper side of the base, a square plate is commonly fixedly provided on the upper ends of the support columns, a round table is rotatably provided on the upper side of the base, a motor is installed on the lower side of the base, a round hole is opened on the lower side of the base, the output shaft of the motor is transmission connected with the lower side wall of the round table, the square plate has two square openings, two square cylinders are fixedly provided on the square plate, a hydraulic cylinder is installed on the lower side of the square plate, a rubber block is fixedly provided on the output end of the hydraulic cylinder, eight circular arc blocks distributed in a circle are rotatably provided on the upper side of the base, the inner side walls of the eight circular arc blocks are all in contact with the side walls of the round table, every two adjacent circular arc blocks form a group, and each group of the circular arc blocks has a long groove on one adjacent side, the two square cylinders and the rubber block correspond to the three long grooves respectively, and a limiter matching the circular arc block is provided on the upper side of the base.
[0006] The limiting member includes a square groove provided in the side wall of the truncated cone, two linearly distributed telescopic rods are fixedly arranged in the square groove, the outer ends of the two telescopic rods are fixedly connected to the inner wall of the arc block, two linearly distributed springs are fixedly arranged between the side wall of the square groove and the inner wall of the arc block, the two springs are both sleeved on the outer side of the telescopic rod, an annular groove is provided on the upper side of the base, an arc groove connected with the two ends of the annular groove is provided on the upper side of the base, and a roller matching the annular groove is fixedly arranged on the lower side wall of the arc block.
[0007] An annular baffle matching the annular groove is fixedly provided on the upper side of the base.
[0008] A plurality of linearly distributed inverted teeth are fixedly disposed on the front and rear side walls of the long slot.
[0009] A material discharge trough matching the long trough is provided on the upper side of the base.
[0010] The utility model drives eight arc blocks to rotate simultaneously by a rotating round table, so that the mounting seat and the photovoltaic copper sheet diode fall into the long groove in sequence, and then the mounting seat and the photovoltaic copper sheet diode are pressed and installed by a hydraulic cylinder, without the need for manual operation by operators, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.
[0012] Figure 1 This is a schematic diagram of the structure of an embodiment of a photovoltaic copper sheet diode rapid assembly device of the utility model;
[0013] Figure 2 The cross-sectional structure of a photovoltaic copper sheet diode rapid assembly device embodiment of the utility model is shown in FIG. Figure 1 ;
[0014] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0015] Figure 4 for Figure 2 A schematic diagram of the enlarged structure at B in the middle;
[0016] Figure 5 The cross-sectional structure of a photovoltaic copper sheet diode rapid assembly device embodiment of the utility model is shown in FIG. Figure 2 .
[0017] The main component symbols are described as follows:
[0018] Base 1, support column 10, square plate 11, round table 12, motor 13, square tube 14, hydraulic cylinder 15, arc block 17, long groove 18, square groove 20, telescopic rod 21, annular groove 22, arc groove 23, roller 24, annular baffle 30, inverted teeth 31, and feed chute 32. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] like Figure 1-5 As shown, a photovoltaic copper sheet diode rapid assembly device of the utility model comprises a base 1, a plurality of symmetrically distributed support columns 10 are fixedly provided on the upper side of the base 1, a square plate 11 is fixedly provided on the upper ends of the plurality of support columns 10, a round table 12 is rotatably provided on the upper side of the base 1, a motor 13 is installed on the lower side of the base 1, a round hole is provided on the lower side of the base 1, the output shaft of the motor 13 is transmission-connected with the lower side wall of the round table 12, the square plate 11 has two square openings, and the square plate 11 is fixedly provided with two square tubes 14, a hydraulic cylinder 15 is installed on the lower side of the square plate 11, and a rubber block is fixed on the output end of the hydraulic cylinder 15. Eight arc blocks 17 distributed in a circle are rotatably mounted on the upper side of the base 1. The inner side walls of the eight arc blocks 17 are in contact with the side walls of the truncated table 12. Every two adjacent arc blocks 17 form a group. A long groove 18 is opened on the adjacent side of each group of arc blocks 17. The two square cylinders 14 and the rubber block correspond to the three long grooves 18 respectively. A stopper matching the arc block 17 is provided on the upper side of the base 1;
[0021] The utility model is equipped with a main control board, and the motor 13 and the hydraulic cylinder 15 are both electrically connected to the main control board;
[0022] When using the utility model, the operator installs the mounting seat and the photovoltaic copper sheet diode into the two square tubes 14 respectively, and then starts the motor 13. The output shaft of the motor 13 drives the round table 12 to rotate, and the round table 12 drives the eight arc blocks 17 to rotate synchronously. The upper side wall of the arc block 17 abuts against the lower side wall of the square tube 14. When the long groove 18 between two adjacent arc blocks 17 just rotates to the lower side of the front square tube 14, under the control of the main control board, the motor 13 stops running, and the mounting seat in the front square tube 14 falls into the long groove 18. As the round table 12 continues to rotate, the mounting seat is synchronously driven to rotate, and the long groove 17 is When the mounting seat rotates to the lower side of the left square tube 14, the motor 13 stops running, and the photovoltaic copper sheet diode in the square tube 14 falls onto the mounting seat, and rotates synchronously with the round table 12. When the long slot 17 rotates to the lower side of the rubber block, the motor 13 stops running, and the output end of the hydraulic cylinder 15 extends, driving the rubber block to move downward, pressing the photovoltaic copper sheet diode and the mounting seat to install, and the motor 13 continues to run, so that the installed product rotates to the right, and the operator takes out the processed product. The entire operation process does not require the operator to manually press and install, which reduces the labor intensity of the operator and improves production efficiency;
[0023] The utility model drives eight arc blocks to rotate simultaneously by a rotating round table, so that the mounting seat and the photovoltaic copper sheet diode fall into the long groove in sequence, and then the mounting seat and the photovoltaic copper sheet diode are pressed and installed by a hydraulic cylinder, without the need for manual operation by operators, thereby improving production efficiency.
[0024] The limiting member includes a square groove 20 provided on the side wall of the truncated table 12, two linearly distributed telescopic rods 21 are fixedly arranged in the square groove 20, the outer ends of the two telescopic rods 21 are fixedly connected to the inner wall of the arc block 17, an annular groove 22 is provided on the upper side of the base 1, an arc groove 23 is provided on the upper side of the base 1 and is interconnected with both ends of the annular groove 22, and a roller 24 matching the annular groove 22 is installed on the lower side wall of the arc block 17;
[0025] When the utility model is used, the motor 13 drives the round table 12 to rotate, and the round table 12 drives the arc block 17 to rotate synchronously through the telescopic rod 21 between the round table 12 and the arc block 17. The arc block 17 moves around the annular groove 22 and the arc groove 23 under the drive of the round block 12, and the roller 24 on the lower side of the arc block 17 is always in contact with the side walls of the annular groove 22 and the arc groove 23, which is conducive to the rotation of the arc block 17;
[0026] When the lower side of the arc block 17 rotates to the point where the annular groove 22 and the arc groove 23 are connected, the roller 24 on the lower side of the arc block 17 abuts against the inner wall of the arc groove 23, and the arc block 17 moves to the right side of the base 1 along the arc groove 23. At the same time, the arc block 17 stretches the output end of the telescopic rod 21. When the two arc blocks 17 rotate to the arc groove 23 at the same time, the inner wall of the long groove 18 between the two arc blocks 17 pushes out the product processed in the long groove 18. Under the continuous drive of the round table 12, it is convenient for the long groove 18 to be loaded into the mounting seat next time, so that the device can automatically unload materials, thereby improving the manufacturing efficiency of the product.
[0027] An annular baffle 30 matching the annular groove 22 is fixedly provided on the upper side of the base 1; the mounting seat and the photovoltaic copper sheet diode placed in the long groove 18 slide out when the arc block 17 rotates, ensuring the smooth operation of the device.
[0028] A plurality of linearly distributed inverted teeth 31 are fixedly provided on the front and rear side walls of the long slot 18; the mounting seat in the long slot 18 is limited to prevent the mounting seat from shaking, thereby ensuring the alignment of the mounting seat and the photovoltaic copper sheet diode.
[0029] A material discharge groove 32 matching the long groove 18 is provided on the upper side of the base 1, so as to facilitate material discharge of the device.
[0030] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A photovoltaic copper sheet diode rapid assembly device, comprising a base, Features: A plurality of symmetrically distributed support columns are fixedly provided on the upper side of the base, and a square plate is commonly fixedly provided on the upper ends of the support columns. A round table is rotatably mounted on the upper side of the base, a motor is mounted on the lower side of the base, a circular hole is opened on the lower side of the base, and the output shaft of the motor is transmission-connected to the lower side wall of the round table. The square plate has two square openings, and two square cylinders are fixedly provided on the square plate. A hydraulic cylinder is installed on the lower side of the square plate, and a rubber block is fixedly provided on the output end of the hydraulic cylinder. Eight circular arc blocks distributed in a circle are rotatably mounted on the upper side of the base, and the inner side walls of the eight circular arc blocks are all in contact with the side walls of the round table. Every two adjacent circular arc blocks form a group, and each group of the circular arc blocks has a long groove on one adjacent side. The two square cylinders and the rubber block correspond to the three long grooves respectively, and a limiter matching the circular arc block is provided on the upper side of the base.
2. A photovoltaic copper sheet diode rapid assembly device according to claim 1, Features: The limiting member includes a square groove provided in the side wall of the truncated cone, two linearly distributed telescopic rods are fixedly arranged in the square groove, the outer ends of the two telescopic rods are fixedly connected to the inner wall of the arc block, two linearly distributed springs are fixedly arranged between the side wall of the square groove and the inner wall of the arc block, the two springs are both sleeved on the outer side of the telescopic rod, an annular groove is provided on the upper side of the base, an arc groove connected with the two ends of the annular groove is provided on the upper side of the base, and a roller matching the annular groove is fixedly arranged on the lower side wall of the arc block.
3. A photovoltaic copper sheet diode rapid assembly device according to claim 2, Features: An annular baffle matching the annular groove is fixedly provided on the upper side of the base.
4. A photovoltaic copper sheet diode rapid assembly device according to claim 1, Features: A plurality of linearly distributed inverted teeth are fixedly disposed on the front and rear side walls of the long slot.
5. A photovoltaic copper sheet diode rapid assembly device according to claim 1, Features: A material discharge trough matching the long trough is provided on the upper side of the base.
