Clamping device for motor rotor machining
By using clamping columns and clamping seats in the motor rotor processing device, the dual-axis motor and driving motor drive adjustment screws and helical gears can be achieved quickly and stably clamping the motor rotor, which solves the vibration during processing The resulting position offset problem improves machining accuracy and avoids damage caused by excessive clamping force.
Patent Information
- Application Number
- CN202420979395.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing clamping device for motor rotor processing is deviated due to vibration during the processing process, which affects the machining accuracy.
Using a combination of a clamping post and a clamping seat, the dual-axis motor and drive motor drive adjustment screws and helical gears to achieve rapid and stable clamping of the motor rotor, ensuring centering clamping between the outside and both ends.
Effectively prevent the position of the motor rotor, improve processing accuracy, and avoid damage caused by excessive clamping force through rubber pads, ensuring efficient and firm clamping effect.
Smart Images

Figure CN222200273U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of motor production, and particularly relates to a clamping device for machining a motor rotor. Background Art
[0002] The motor rotor is a key rotating component inside the motor, working with the stator to realize the conversion between electrical energy and mechanical energy. The specific structure and working principle of the rotor vary according to the type of motor. The existing clamping device for motor rotor processing places the motor rotor to be clamped between the clamping tables on both sides, and drives the clamping plate close to the motor rotor through the drive module to achieve rapid clamping of the motor rotor. However, during the processing, the operation of the processing equipment may cause the motor rotor to vibrate, causing the motor rotor to shift to a certain degree, affecting the processing accuracy.
[0003] For example, the utility model with announcement number CN213054455U discloses a clamping device for rotor shaft production, including a horizontal plate, the top of the horizontal plate is fixedly connected to an electric telescopic rod, the output end of the electric telescopic rod is fixedly connected to a first connecting block, the side of the first connecting block away from the output end of the electric telescopic rod is movably connected to a connecting rod through a rotating rod, the end of the connecting rod away from the first connecting block is movably connected to a second connecting block through a rotating rod, the top of the second connecting block is fixedly connected to a first clamping plate, both sides of the top of the horizontal plate are fixedly connected to support plates, the top of the front of the support plate is fixedly connected to the second clamping plate, and the first clamping plate The surface of the limit sleeve is fixedly connected, the inner cavity of the limit sleeve is provided with a limit rod, and the bottom of the limit rod is fixedly connected to the top of the cross plate. In the technical solution of this patent, the operation of the electric telescopic rod makes the connecting rod drive the first clamping plate and the second clamping plate to approach to quickly and stably clamp the motor rotor placed between the first clamping plate and the second clamping plate. However, in the actual processing process, due to the single clamping direction, the processing equipment vibrates during the processing of the motor rotor, which will drive the motor rotor to vibrate, so that the motor rotor may move to a certain degree of position deviation, affecting the processing accuracy. Utility Model Content
[0004] In view of this, the utility model aims to address the deficiencies in the prior art and provides a clamping device for motor rotor processing. Through the cooperation of the clamping column and the clamping seat, the outer side and both ends of the motor rotor can be clamped quickly and stably, which can effectively ensure the fixation of the motor rotor and facilitate processing.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a clamping device for motor rotor processing, comprising a processing table, the four corners of the lower surface of the processing table are provided with supporting feet, the front side of the processing table is rotatably provided with two door panels symmetrically distributed on the left and right, the upper surface of the processing table is provided with four evenly distributed guide slides, and sliding seats are respectively slidably provided between two adjacent guide slides in front and behind, and clamping seats are provided on the upper surfaces of the two sliding seats, and clamping frames are provided on the sides of the two clamping seats away from the vertical center of the processing table. The processing table is also provided with an electric control module for driving the clamping seat to move, and the clamping seat is provided with a centering clamping module for clamping the outer side of the rotor; the electric control module comprises four evenly distributed supports 1 welded and fixed to the bottom end of the inner part of the processing table, and the support 1 is rotatably provided with an adjusting screw rod 1 between the side of the support 1 away from the vertical center of the processing table and the inner wall of the processing table, and the adjusting screw rod 1 is respectively threadedly connected with the adjacent sliding seat, and the inner bottom end of the processing table is provided with two double-axis motors symmetrically distributed in front and behind, and the output shafts of the double-axis motors are respectively fixed to the adjacent adjusting screw rods 1 through couplings.
[0006] As a further improvement of the utility model, four evenly distributed clamping columns are slidably arranged inside the clamping seat, and adjusting screw rods 2 are rotatably arranged on the front and rear and upper and lower inner walls of the two clamping seats, and the adjusting screw rods 2 are respectively threadedly connected to adjacent clamping columns, and the clamping seat is also provided with an electric drive unit for driving the clamping column to move; the electric drive unit includes a bevel gear 1 fixedly sleeved on the end of the adjusting screw rod 2 away from the horizontal center of the clamping seat, and a rotating ring is rotatably arranged inside the clamping seat, and a bevel gear 2 is fixedly sleeved on the side of the outer arc surface of the rotating ring close to the vertical center of the processing table, and the bevel gear 1 is respectively meshed and connected with the adjacent bevel gear 2, and the clamping seat is also provided with a driving component for driving the bevel gear 2 to rotate.
[0007] As a further improvement of the utility model, the driving assembly includes a worm gear fixedly mounted on the side of the outer arc surface of the two rotating rings away from the vertical center of the processing table, and two support 2 symmetrically distributed front and back are welded and fixed to the inner top of the clamping seat, and worms are rotatably arranged between the two adjacent support 2s, and the worms are respectively meshed and connected with the vertically adjacent worm gears, and a driving motor is arranged on the rear side of the clamping seat, and the output shaft of the driving motor is respectively fixed to the adjacent worm gears through a coupling; a control panel is arranged on the front side of the upper surface of the processing table, and the dual-axis motor and the driving motor are electrically connected to the control panel.
[0008] As a further improvement of the utility model, a rubber pad 1 is bonded and fixed to one side of the clamping frame close to the vertical center of the processing table, and a rubber pad 2 is bonded and fixed to one side of the clamping column close to the horizontal center of the clamping seat.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] First, the two dual-axis motors are regulated to run synchronously through the control panel, and the sliding seats on the left and right sides are driven to move closer to each other by adjusting the threaded relationship between the screw rod 1 and the sliding seat, and the clamping seats on the left and right sides are driven to move closer to each other, and the two ends of the motor rotor are quickly clamped by the clamping frames on the left and right sides.
[0011] Secondly, the output shaft of the driving motor drives the worm connected to it to rotate, so that the adjusting screw rods 2 on the left and right sides rotate synchronously, and the threaded relationship between the adjusting screw rod 2 and the clamping column is used to drive the clamping columns on the left and right sides to approach the motor rotor synchronously, so as to perform centering clamping on the outside of the motor. The cooperation between the clamping column and the clamping seat can clamp the outside and both ends of the motor rotor quickly and stably, which can effectively ensure the fixation of the motor rotor and facilitate processing.
[0012] Thirdly, through the cooperation of the worm, the worm wheel, the second bevel gear, the first bevel gear, the second adjusting screw and the clamping column, the clamping column can be driven to move quickly and stably while ensuring the self-locking of the moving position, thereby quickly and firmly clamping the outer side of the motor rotor efficiently.
[0013] Fourthly, the cooperation of the rubber pad 1 and the rubber pad 2 can buffer the outer side of the motor rotor during the processing of the motor rotor, which can effectively prevent the motor rotor from being damaged due to excessive clamping force. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the internal cross-sectional structure of the utility model;
[0017] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;
[0018] Figure 4 It is a schematic diagram of the internal plane structure of the utility model.
[0019] In the figure: 101, processing table; 102, support foot; 103, door panel; 104, guide slide; 105, sliding seat; 106, clamping seat; 107, clamping frame; 108, rubber pad 1; 109, support 1; 110, adjusting screw rod 1; 111, double-axis motor; 201, clamping column; 202, adjusting screw rod 2; 203, rubber pad 2; 204, bevel gear 1; 205, rotating ring; 206, bevel gear 2; 207, worm gear; 208, support 2; 209, worm; 210, driving motor; 301, control panel. DETAILED DESCRIPTION
[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.
[0021] like Figure 1 , 2 As shown in , 4 , it includes a processing table 101, and the four corners of the lower surface of the processing table 101 are each provided with a support leg 102, the front side surface of the processing table 101 is rotatably provided with two door panels 103 that are symmetrically distributed on the left and right, the upper surface of the processing table 101 is provided with four evenly distributed guide grooves 104, and sliding seats 105 are respectively slidably arranged between two adjacent guide grooves 104 in front and behind, and the upper surfaces of the two sliding seats 105 are each provided with a clamping seat 106, and the inside of the two clamping seats 106 is provided with a clamping frame 107 on one side away from the vertical center of the processing table 101, and the processing table 101 is also provided with an electric control module for driving the clamping seat 106 to move, and the clamping seat 106 is provided with a centering clamping module for clamping the outer side of the rotor.
[0022] like Figure 1 , 2 As shown in Figure 4, the electric control module includes four evenly distributed supports 109 welded and fixed to the bottom end of the processing table 101, and an adjusting screw 110 is rotatably arranged between the side of the support 109 away from the vertical center of the processing table 101 and the inner wall of the processing table 101. The adjusting screw 110 is threadedly connected to the adjacent sliding seat 105, and two dual-axis motors 111 symmetrically distributed front and back are arranged at the bottom end of the processing table 101. The output shafts of the dual-axis motors 111 are fixed to the adjacent adjusting screws 110 through couplings.
[0023] like Figure 2 , 3As shown in Figure 4, four evenly distributed clamping columns 201 are slidably arranged inside the clamping seat 106, and the front and rear and upper and lower inner walls of the two clamping seats 106 are rotatably arranged with adjusting screw rods 202, and the adjusting screw rods 202 are respectively threadedly connected with the adjacent clamping columns 201. The clamping seat 106 is also provided with an electric drive unit for driving the clamping column 201 to move; the electric drive unit includes a bevel gear 204 fixedly sleeved on the end of the adjusting screw rod 202 away from the horizontal center of the clamping seat 106, and a rotating ring 205 is rotatably arranged inside the clamping seat 106, and a bevel gear 206 is fixedly sleeved on the side of the outer arc surface of the rotating ring 205 close to the vertical center of the processing table 101, and the bevel gear 206 is fixedly sleeved on the side of the outer arc surface of the rotating ring 205 close to the vertical center of the processing table 101. 04 are respectively meshed and connected with adjacent bevel gears 206, and a driving assembly for driving the bevel gears 206 to rotate is also provided on the clamping seat 106; the driving assembly includes a worm gear 207 fixedly sleeved on the outer arc surface of the two rotating rings 205 on the side away from the vertical center of the processing table 101, and two front and rear symmetrically distributed supports 208 are welded and fixed to the inner top of the clamping seat 106, and a worm 209 is rotatably arranged between two adjacent supports 208, and the worm 209 is respectively meshed and connected with the vertically adjacent worm gears 207, and a driving motor 210 is provided on the rear side of the clamping seat 106, and the output shaft of the driving motor 210 is respectively fixed to the adjacent worm 209 through a coupling.
[0024] like Figure 1 As shown, a control panel 301 is disposed on the front side of the upper surface of the processing table 101 , and the dual-axis motor 111 and the driving motor 210 are both electrically connected to the control panel 301 .
[0025] During the processing of the motor rotor, the personnel adjust the two dual-axis motors 111 to run synchronously through the control panel 301, so that the output shafts of the dual-axis motors 111 respectively drive the adjusting screw rod 110 connected thereto to rotate, and then drive the sliding seats 105 on the left and right sides to move closer to each other by adjusting the threaded relationship between the screw rod 110 and the sliding seat 105, and drive the clamping seats 106 on the left and right sides to move closer to each other, until the motor rotor to be clamped can be placed between the two clamping seats 106. The personnel place the motor rotor to be processed between the two clamping seats 106, and then adjust the operation of the two dual-axis motors 111 and the two drive motors 210 through the control panel 301, so that the clamping seats 106 on the left and right sides continue to move closer to each other, and the two ends of the motor rotor are quickly clamped by the clamping frames 107 on the left and right sides, and the output shafts of the drive motors 210 respectively The worm 209 connected thereto is driven to rotate, and then the worm wheel 207 is driven to rotate through the meshing relationship between the worm 209 and the worm wheel 207, and then the worm wheel 207 drives the rotating ring 205 to rotate, so that the bevel gears 206 on the left and right sides rotate synchronously. During the rotation of the bevel gear 206, the meshing relationship between the bevel gear 206 and the bevel gear 1 204 drives the bevel gears 1 204 on the left and right sides to rotate synchronously, so that the adjusting screw rods 202 on the left and right sides rotate synchronously, and the threaded relationship between the adjusting screw rod 202 and the clamping column 201 is used to drive the clamping columns 201 on the left and right sides to approach the motor rotor synchronously, and the outer side of the motor is clamped in a centering manner. The cooperation between the clamping column 201 and the clamping seat 106 can clamp the outer side and both ends of the motor rotor quickly and stably, which can effectively ensure the fixation of the motor rotor and facilitate processing.
[0026] According to another embodiment of the present invention, Figure 1 , 2 As shown in FIG. 3 , a rubber pad 108 is bonded and fixed to one side of the clamping frame 107 near the vertical center of the processing table 101, and a rubber pad 203 is bonded and fixed to one side of the clamping column 201 near the horizontal center of the clamping seat 106. During the processing of the motor rotor, the cooperation of the rubber pad 108 and the rubber pad 203 can effectively prevent the motor rotor from being damaged due to excessive clamping force.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A clamping device for machining a motor rotor, comprising a machining table (101), wherein the four corners of the lower surface of the machining table (101) are provided with supporting feet (102), and the front side surface of the machining table (101) is rotatably provided with two door panels (103) symmetrically distributed on the left and right, characterized in that: The upper surface of the processing table (101) is provided with four evenly distributed guide grooves (104), and a sliding seat (105) is slidably arranged between two adjacent guide grooves (104) in front and behind. A clamping seat (106) is arranged on the upper surface of the two sliding seats (105), and a clamping frame (107) is arranged on the side of the inside of the two clamping seats (106) away from the vertical center of the processing table (101). The processing table (101) is also provided with an electric control module for driving the clamping seat (106) to move, and the clamping seat (106) is provided with a centering clamping module for clamping the outer side of the rotor.
2. The motor rotor machining clamping device according to claim 1, characterized in that: The electric control module comprises four evenly distributed supports (109) welded and fixed to the bottom end of the processing table (101), and an adjusting screw (110) is rotatably arranged between the side of the support (109) away from the vertical center of the processing table (101) and the inner wall of the processing table (101), and the adjusting screw (110) is respectively threadedly connected to the adjacent sliding seat (105), and the bottom end of the processing table (101) is provided with two double-axis motors (111) symmetrically distributed front and back, and the output shafts of the double-axis motors (111) are respectively fixed to the adjacent adjusting screws (110) through couplings.
3. The motor rotor machining clamping device according to claim 2, characterized in that: The inside of the clamping seat (106) is slidably provided with four evenly distributed clamping columns (201), and the front and rear and upper and lower inner walls of the two clamping seats (106) are rotatably provided with two adjusting screws (202), and the two adjusting screws (202) are respectively threadedly connected to adjacent clamping columns (201), and the clamping seat (106) is also provided with an electric drive unit for driving the clamping columns (201) to move.
4. The clamping device for machining a motor rotor as claimed in claim 3, characterized in that: The electric drive unit comprises a bevel gear 1 (204) fixedly sleeved on one end of the adjusting screw rod 2 (202) away from the horizontal center of the clamping seat (106); a rotating ring (205) is rotatably arranged inside the clamping seat (106); a bevel gear 2 (206) is fixedly sleeved on the side of the outer arc surface of the rotating ring (205) close to the vertical center of the processing table (101); the bevel gear 1 (204) is respectively meshed and connected with the adjacent bevel gear 2 (206); and a driving component for driving the bevel gear 2 (206) to rotate is also arranged on the clamping seat (106).
5. The clamping device for machining a motor rotor as claimed in claim 4, characterized in that: The driving assembly comprises a worm wheel (207) fixedly sleeved on the outer arc surface of the two rotating rings (205) on a side away from the vertical center of the processing table (101); two support seats (208) symmetrically distributed front and back are welded and fixed to the inner top of the clamping seat (106); worms (209) are rotatably arranged between two adjacent support seats (208); the worms (209) are respectively meshed and connected with the vertically adjacent worm wheels (207); a driving motor (210) is arranged on the rear side of the clamping seat (106); and the output shaft of the driving motor (210) is respectively fixed to the adjacent worms (209) through a coupling.
6. The clamping device for machining a motor rotor as claimed in claim 5, characterized in that: A control panel (301) is provided on the front side of the upper surface of the processing table (101), and the dual-axis motor (111) and the driving motor (210) are both electrically connected to the control panel (301).
7. The clamping device for machining a motor rotor according to claim 1, characterized in that: A rubber pad 1 (108) is bonded and fixed to one side of the clamping frame (107) close to the vertical center of the processing table (101), and a rubber pad 2 (203) is bonded and fixed to one side of the clamping column (201) close to the horizontal center of the clamping seat (106).
