Granulator capable of adjusting granulation size

By introducing adjustment components and filter plate screening systems in the pelletizer, the problem that the existing pelletizer cannot adjust the size of plastic particles is solved, and flexible adjustment of the pelletizing size and improving the granulation quality are achieved, and production efficiency is improved. stability.

CN222201226UActive Publication Date: 2024-12-20HEBEI JINTIAN PLASTIC NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421041545.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-20
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing pelletizer cannot adjust the size of small particles cut into plastic raw materials, resulting in the fixed granulation size and cannot meet different needs.

Method used

A pelletizer with adjustable granulation size was designed. By setting adjustment components on the cutting knife, the staff can adjust the angle of the cutting knife, thereby changing the spacing between the cutting knife heads and realizing particle cutting of different sizes. And through filter plate screening and vibrator to prevent blockage and improve granulation quality.

Benefits of technology

The stability of the cutting knife and flexible adjustment of the granulation size are achieved, the granulation quality and production efficiency are improved, and the labor intensity of staff is reduced.

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Abstract

The utility model relates to a granulator capable of adjusting the granulation size, and belongs to the technical field of granulator, the granulator comprises a machine body, supporting seats are fixedly arranged between the four corners of the machine body and the ground, and a first rotating roller and a second rotating roller are rotatably connected in the machine body; a first rotating motor for driving the first rotating roller and a second rotating motor for driving the second rotating roller to rotate are installed on the side wall of the machine body, a first rotating shaft is fixedly arranged on the circumferential side wall of the first rotating roller, a plurality of cutting knives are arranged on the circumferential side of the first rotating shaft in a surrounding mode, and fixing rods are rotationally connected to one sides of the cutting knives; connecting rods are fixedly arranged between the two ends of the fixing rod and the second rotating shaft, linkage pieces are fixedly arranged at the two ends of the cutting knife, adjusting assemblies for adjusting the angle of the cutting knife are arranged between the linkage pieces and the first rotating shaft, and the second rotating shaft is fixedly arranged on the axial side wall of the second rotating roller.
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Description

Technical Field

[0001] The present application relates to the technical field of pelletizers, and in particular to a pelletizer with adjustable pelletizing size. Background Art

[0002] The plastic raw materials are extruded into strips by the extrusion equipment. In order to facilitate transportation and production, the strips of plastic raw materials need to be cooled and cut into small granules, which are generally processed by a plastic pelletizer.

[0003] The existing pelletizer includes a cutting knife and a rotating motor, and the rotating motor drives the cutting knife to cut the plastic.

[0004] With respect to the above-mentioned related technologies, the inventor believes that most of the existing pelletizers can only cut plastic raw materials into pellets of one size, and have the defect of being unable to adjust the pelletizing size. Utility Model Content

[0005] In order to be able to adjust the granulation size, the present application provides a granulator with adjustable granulation size.

[0006] The present application provides a pelletizer with adjustable pelletizing size, which adopts the following technical solution:

[0007] A pelletizer with adjustable granulation size comprises a body, wherein support seats are fixedly arranged between the four corners of the body and the ground, a first roller and a second roller are rotatably connected in the body, a first rotating motor driving the first roller and a second rotating motor driving the second roller are installed on the side wall of the body, a first rotating shaft is fixedly arranged on the circumferential side wall of the first roller, a plurality of cutting knives are arranged around the circumference of the first rotating shaft, a fixing rod is rotatably connected to one side of the cutting knife, connecting rods are fixedly arranged between both ends of the fixing rod and the second rotating shaft, linkage plates are fixedly arranged at both ends of the cutting knife, an adjusting component for adjusting the angle of the cutting knife is arranged between the linkage plate and the first rotating shaft, and a second rotating shaft is fixedly arranged on the axial side wall of the second roller.

[0008] By adopting the above technical solution, the staff changes the angle of the linkage plate by adjusting the component. The linkage plate causes the cutting knife to rotate around the fixed rod during the movement, thereby changing the angle between the cutting knife and the first rotating shaft, and then changing the spacing between the cutting knife heads. The different spacings between adjacent cutting knife heads can cut out particles of different sizes, thereby achieving the effect of being able to adjust the granulation size.

[0009] Optionally, there are two adjustment components, and the two linkage components are respectively arranged at two ends of the first rotating shaft. The linkage component includes an adjustment disk and an adjustment rod. The adjustment disk is sleeved on the first rotating roller and is rotatably connected to the first rotating shaft. There are multiple adjustment rods, and the adjustment rods correspond to the linkage plates one by one. One end of the adjustment rod is hinged to the linkage plate, and the other end of the adjustment rod is hinged to the adjustment disk. A locking nut is provided on the side of the adjustment disk away from the first rotating shaft, and the locking nut is sleeved on the first rotating roller and the two are threadedly connected.

[0010] By adopting the above technical solution, the staff rotates the adjusting disk, and the adjusting disk causes the adjusting rod to move. The adjusting rod causes the linkage plate to move during the movement, thereby changing the angle of the linkage plate. After the adjustment is completed, the staff rotates the locking nut to tighten the adjusting disk and the first rotating shaft, thereby achieving the effect of the adjusting component adjusting the angle of the linkage plate.

[0011] Optionally, an anti-skid pad is provided between the locking nut and the adjusting disk, and the anti-skid pad is sleeved on the first rotating roller.

[0012] By adopting the above technical solution, the anti-skid pad increases the friction between the locking nut and the adjusting disk, making it difficult for the locking nut and the adjusting disk to move relative to each other, thereby achieving the effect of the locking nut pressing the adjusting disk tightly.

[0013] Optionally, a mounting seat is provided under the body, support rods are fixed between the four corners of the mounting seat and the ground, a mounting groove is provided on the surface of the mounting seat facing the body, a filter plate is embedded in the mounting groove, a feed port is penetrated through the inner bottom wall of the mounting seat at the mounting groove, and a first collection box is provided below the mounting seat.

[0014] By adopting the above technical solution, the small pieces of granular plastic that have been cut fall from the machine body to the surface of the filter plate. The filter plate screens the granular plastic according to the size of the granular plastic. The granular plastic that meets the requirements falls into the first collection box through the filter plate, and the granular plastic that does not meet the requirements remains on the surface of the filter plate. After cutting, the workers collect the plastic particles that do not meet the requirements and reprocess them. Through the above structure, the effect of improving the granulation quality is achieved.

[0015] Optionally, a second collection box is disposed on one side of the mounting seat, and the mounting seat is arranged to be inclined downward toward the second collection box.

[0016] By adopting the above technical solution, the granular plastic that does not meet the requirements slides into the second collection box along the inclined direction of the mounting seat, and there is no need for workers to collect it, thereby achieving the effect of reducing the labor intensity of the workers.

[0017] Optionally, a vibration machine is installed on one side of the mounting base.

[0018] By adopting the above technical solution, the vibrator is started to vibrate the filter plate, thereby achieving the effect that the filter plate is not easy to be blocked.

[0019] Optionally, a plug hole is formed through the side wall of the mounting seat, a positioning hole is formed on the side wall of the filter plate, the plug hole is aligned with the positioning hole, bolts are provided in the plug hole and the positioning hole, and the filter plate and the mounting seat are both threadedly connected with the bolts.

[0020] By adopting the above technical solution, the filter plate and the mounting seat are fixed by bolts, so that the filter plate and the mounting seat are not easy to separate after the vibration machine is started; when the granulation size changes, it is necessary to replace the filter plate with a different aperture, and the filter plate can be removed by removing the bolts. Through the above structure, the filter plate and the mounting seat are fixed and the filter plate is easily replaced.

[0021] Optionally, a plurality of fixed blocks are fixedly provided around the circumference of the first rotating shaft, the number of the fixed blocks is the same as the number of the cutting knives and corresponds one to one, a groove is provided on the side wall of the fixed block facing the cutting knife, one side of the cutting knife is embedded in the groove, a slider is fixedly provided on the side wall of the cutting knife facing the fixed block, and a sliding groove adapted to the sliding of the slider is provided on the inner wall of the fixed block at the groove.

[0022] By adopting the above technical solution, during the process of changing the angle of the cutting knife, the cutting knife causes the slider to slide along the slide groove, thereby improving the stability of the cutting knife movement; during the cutting process of the cutting knife, the first rotating shaft causes the fixed block and the cutting knife to move together. During this process, the fixed block limits the cutting knife, thereby achieving the effect of stable cutting by the cutting knife.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The staff changes the angle of the linkage piece by adjusting the components, thereby changing the distance between the cutting knife heads by changing the angle of the cutting knife, thereby achieving the effect of being able to adjust the granulation size;

[0025] 2. The filter plate screens the granular plastic according to the size of the granular plastic and separates the granular plastic that does not meet the requirements, thereby achieving the effect of improving the granulation quality;

[0026] 3. During the cutting process, the fixed block limits the cutting knife, thereby achieving a stable cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of a pelletizer with adjustable pelletizing size according to an embodiment of the present application;

[0028] Figure 2 is a cross-sectional view showing the position of the discharge port in the embodiment of the present application;

[0029] Figure 3 This is a schematic diagram of the internal structure of the machine body according to the embodiment of the present application;

[0030] Figure 4 yes Figure 3 A partial enlarged schematic diagram of part A;

[0031] Figure 5 is a cross-sectional view of an embodiment of the present application to illustrate the connection between the fixing block and the cutting knife;

[0032] Figure 6 It is a partial cross-sectional view of an embodiment of the present application to illustrate the connection method between the filter plate and the mounting seat.

[0033] In the figure, 1, machine body; 11, support seat; 12, first rotating motor; 13, second rotating motor; 14, feed port; 15, discharge port; 2, first rotating roller; 21, first rotating shaft; 211, fixing block; 2111, groove; 2112, slide groove; 22, locking nut; 23, anti-skid pad; 3, second rotating roller; 31, second rotating shaft; 4, cutting knife; 41, fixing rod; 411, connecting rod; 42, linkage piece; 43, sliding block; 5, adjusting assembly; 51, adjusting disk; 52, adjusting rod; 6, mounting seat; 61, supporting rod; 62, mounting groove; 621, filter plate; 6211, positioning hole; 63, feeding port; 64, vibrator; 65, jack; 7, first collecting box; 8, second collecting box; 9, bolt. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-6 This application is described in further detail.

[0035] The embodiment of the present application discloses a pelletizer with adjustable pelletizing size.

[0036] refer to Figure 1 A pelletizer with adjustable pelletizing size includes a body 1, support seats 11 are fixedly arranged between the four corners of the body 1 and the ground, a mounting seat 6 is obliquely arranged below the body 1, a second collecting box 8 is arranged on one side of the mounting seat 6, the mounting seat 6 is inclined downward toward the second collecting box 8, support rods 61 are fixedly arranged between the four corners of the mounting seat 6 and the ground, and a first collecting box 7 is arranged below the mounting seat 6.

[0037] The strip-shaped plastic raw material enters the machine body 1 for cutting. After cutting, the plastic particles fall to the mounting seat 6 for screening. The plastic particles that meet the requirements pass through the mounting seat 6 and fall into the first collection box 7, and the plastic particles that do not meet the requirements slide along the mounting seat 6 into the second collection box 8.

[0038] refer to Figure 2 and Figure 3A feed port 14 is formed through the top wall of the machine body 1, a discharge port 15 is formed through the bottom wall of the machine body 1, a first rotating roller 2 and a second rotating roller 3 are arranged inside the machine body 1, the first rotating roller 2 and the second rotating roller 3 are arranged on both sides of the machine body 1 relatively, and both ends of the first rotating roller 2 and the second rotating roller 3 are rotatably connected to the inner wall of the machine body 1, and a first rotating motor 12 for driving the first rotating roller 2 to rotate and a second rotating motor 13 for driving the second rotating roller 3 to rotate are installed on the outer wall of one side of the machine body 1.

[0039] refer to Figure 3 The circumferential side wall of the first rotating roller 2 is sleeved with a first rotating shaft 21 and the two are fixedly connected. A plurality of cutting knives 4 are evenly spaced along the central axis of the first rotating shaft 21.

[0040] refer to Figure 3 A second rotating shaft 31 is sleeved on the circumferential side wall of the second rotating roller 3 , and the second rotating shaft 31 is fixedly connected to the second rotating roller 3 .

[0041] The first rotating motor 12 and the second rotating motor 13 are started at the same time, and the first rotating motor 12 and the second rotating motor 13 rotate in opposite directions. The first rotating motor 12 drives the first rotating roller 2 to rotate, the first rotating roller 2 drives the first rotating shaft 21 to rotate, the first rotating shaft 21 drives the cutting knife 4 to rotate, the second rotating motor 13 drives the second rotating roller 3 to rotate, and the second rotating roller 3 drives the second rotating shaft 31 to rotate. The strip-shaped plastic raw material enters the machine body 1 from the feed port 14, and then passes between the first rotating shaft 21 and the second rotating shaft 31. During the passing process, the cutting knife 4 cuts the strip-shaped plastic raw material into small plastic particles, and then the small plastic particles fall out of the machine body 1 from the discharge port 15.

[0042] refer to Figure 4 A fixing rod 41 is provided on the side of the cutting knife 4 away from the cutting head, and the fixing rod 41 is rotatably connected to the cutting knife 4. Connecting rods 411 are provided at both ends of the fixing rod 41, one end of the connecting rod 411 is fixedly connected to the fixing rod 41, and the other end of the connecting rod 411 is fixedly connected to the first rotating shaft 21.

[0043] refer to Figure 4 A plurality of fixing blocks 211 are fixedly provided on the circumferential side wall of the second rotating shaft 31, and the plurality of fixing blocks 211 are evenly spaced around the central axis thereof. The number of the fixing blocks 211 is the same as the number of the cutting knives 4 and corresponds one to one, and the fixing blocks 211 are arranged on the side of the cutting knives 4 close to the fixing rod 41, and a groove 2111 is provided on the side wall of the fixing block 211 facing the cutting knife 4, and the side of the cutting knife 4 close to the fixing rod 41 is embedded in the groove 2111.

[0044] refer to Figure 5A slider 43 is fixedly provided on one side of the cutting knife 4 facing the fixed block 211 , and a sliding groove 2112 slidably matched with the slider 43 is opened on the inner wall of the fixed block 211 at the groove 2111 .

[0045] When the granulation size needs to be adjusted, the angle of the cutting knife 4 changes. During the angle change, the cutting knife 4 rotates around the fixed rod 41, and at the same time, the cutting knife 4 drives the slider 43 to slide along the slide groove 2112; during the granulation process, the second rotating shaft 31 rotates to drive the fixed block 211 and the cutting knife 4 to rotate together, and the fixed block 211 has a thrust on the cutting knife 4, so that the cutting knife 4 is more stable during the cutting process.

[0046] refer to Figure 3 and Figure 4 Both ends of the cutting blade 4 are fixed with linkage pieces 42 , an adjustment component 5 is arranged between the linkage piece 42 and the first rotating shaft 21 , and two adjustment components 5 are arranged, and the two linkage components are respectively arranged at both ends of the first rotating shaft 21 .

[0047] refer to Figure 3 and Figure 4 The linkage assembly includes an adjusting disk 51 and an adjusting rod 52. The adjusting disk 51 is sleeved on the first rotating roller 2, and the adjusting disk 51 is rotatably connected to the first rotating shaft 21. A plurality of adjusting rods 52 are provided, and the adjusting rods 52 correspond to the linkage pieces 42 one by one. One end of the adjusting rod 52 is hinged to the linkage piece 42, and the other end of the adjusting rod 52 is hinged to the side wall of the adjusting disk 51, and the hinges between the adjusting rod 52 and the adjusting disk 51 are evenly spaced around the central axis of the adjusting disk 51.

[0048] refer to Figure 3 A locking nut 22 is provided on the side of the adjusting disk 51 away from the first rotating shaft 21, and an anti-slip pad 23 is provided between the locking nut 22 and the adjusting disk 51. The locking nut 22 and the anti-slip pad 23 are both sleeved on the first rotating roller 2, and the locking nut 22 is threadedly connected to the first rotating roller 2.

[0049] When the granulation size needs to be adjusted, the locking nut 22 is rotated to make the locking nut 22 away from the adjusting disk 51, and then the staff turns the adjusting disk 51, and the adjusting disk 51 changes the angle of the linkage piece 42 through the adjusting rod 52, so that the linkage piece 42 changes the angle of the cutting knife 4; after the adjustment is completed, the staff reverses the locking nut 22 to make the locking nut 22 close to the adjusting disk 51 until the adjusting disk 51 is pressed against the first rotating shaft 21.

[0050] refer to Figure 1 and Figure 6A mounting groove 62 is provided on the surface of the mounting seat 6 facing the body 1, a filter plate 621 is embedded in the mounting groove 62, two positioning holes 6211 are provided on the side walls on both sides of the filter plate 621, two insertion holes 65 are provided on the side walls on both sides of the mounting seat 6, the insertion holes 65 are aligned with the positioning holes 6211 one by one, bolts 9 are provided in the positioning holes 6211 and the insertion holes 65, and the bolts 9 are threadedly connected to the mounting seat 6 and the filter plate 621 respectively.

[0051] refer to Figure 1 and Figure 6 The mounting seat 6 has a feeding port 63 formed through the inner bottom wall of the mounting groove 62 toward the filter plate 621 , and vibrators 64 are provided on both sides of the feeding port 63 . The vibrators 64 are mounted on the bottom wall of the mounting seat 6 away from the machine body 1 .

[0052] The staff selects a filter plate 621 with a suitable aperture size according to the granulation size, then inserts the filter plate 621 into the mounting groove 62, and then screws the bolt 9 into the insertion hole 65 and the positioning hole 6211, thereby fixing the filter plate 621 to the mounting seat 6, and after the fixing is completed, the vibrator 64 is started. The cut plastic particles fall from the body 1 to the surface of the filter plate 621, the plastic particles that meet the requirements pass through the filter plate 621, and the plastic particles that do not meet the requirements slide along the filter plate 621.

[0053] The implementation principle of a pelletizer with adjustable granulation size in the embodiment of the present application is as follows: the staff loosens the locking nut 22 and then rotates the adjustment disk 51 to change the angle of the cutting knife 4 through the adjusting rod 52. After adjusting the angle of the cutting knife 4 to the required angle, the locking nut 22 is rotated to tighten the adjustment disk 51 against the first rotating shaft 21. Then the staff selects a filter plate 621 with a suitable aperture size according to the granulation size, inserts the filter plate 621 into the mounting groove 62, and fixes the filter plate 621 to the mounting seat 6 through the bolt 9. Finally, the staff starts the first rotating motor 12 and the second rotating motor 13 at the same time. At this time, the strip-shaped plastic raw material enters the machine body 1 for cutting. After the cutting is completed, the plastic particles fall onto the surface of the filter plate 621. The plastic particles that meet the requirements pass through the filter plate 621 and fall into the first collection box 7, and the plastic particles that do not meet the requirements slide into the second collection box 8. Through the above structure, the effect of being able to adjust the granulation size is achieved.

[0054] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A pelletizer with adjustable pelletizing size, comprising a body (1), Features: A support seat (11) is fixedly arranged between the four corners of the machine body (1) and the ground; a first rotating roller (2) and a second rotating roller (3) are rotatably connected in the machine body (1); a first rotating motor (12) for driving the first rotating roller (2) and a second rotating motor (13) for driving the second rotating roller (3) are installed on the side wall of the machine body (1); a first rotating shaft (21) is fixedly arranged on the circumferential side wall of the first rotating roller (2); a plurality of cutting knives (4) are arranged around the circumference of the first rotating shaft (21); a fixing rod (41) is rotatably connected to one side of the cutting knife (4); connecting rods (411) are fixedly arranged between both ends of the fixing rod (41) and the second rotating shaft (31); linkage plates (42) are fixedly arranged at both ends of the cutting knife (4); an adjusting component (5) for adjusting the angle of the cutting knife (4) is arranged between the linkage plate (42) and the first rotating shaft (21); and a second rotating shaft (31) is fixedly arranged on the axial side wall of the second rotating roller (3).

2. A pelletizer with adjustable pelletizing size according to claim 1, Features: The adjusting components (5) are provided with two, and the two linkage components are respectively provided at two ends of the first rotating shaft (21). The linkage components include an adjusting disk (51) and an adjusting rod (52). The adjusting disk (51) is sleeved on the first rotating roller (2), and the adjusting disk (51) is rotatably connected to the first rotating shaft (21). A plurality of adjusting rods (52) are provided, and the adjusting rods (52) correspond to the linkage pieces (42) one by one. One end of the adjusting rod (52) is hinged to the linkage piece (42), and the other end of the adjusting rod (52) is hinged to the adjusting disk (51). A locking nut (22) is provided on the side of the adjusting disk (51) away from the first rotating shaft (21), and the locking nut (22) is sleeved on the first rotating roller (2) and the two are threadedly connected.

3. A pelletizer with adjustable pelletizing size according to claim 2, Features: An anti-skid pad (23) is arranged between the locking nut (22) and the adjusting disk (51), and the anti-skid pad (23) is sleeved on the first rotating roller (2).

4. A pelletizer with adjustable pelletizing size according to claim 1, Features: A mounting seat (6) is arranged below the machine body (1), support rods (61) are fixedly arranged between the four corners of the mounting seat (6) and the ground, a mounting groove (62) is provided on the surface of the mounting seat (6) facing the machine body (1), a filter plate (621) is embedded in the mounting groove (62), a feeding port (63) is provided through the inner bottom wall of the mounting seat (6) at the mounting groove (62), and a first collecting box (7) is arranged below the mounting seat (6).

5. A pelletizer with adjustable pelletizing size according to claim 4, Features: A second collection box (8) is arranged on one side of the mounting seat (6), and the mounting seat (6) is arranged to be inclined downward toward the second collection box (8).

6. A pelletizer with adjustable pelletizing size according to claim 4, Features: A vibrator (64) is installed on one side of the mounting seat (6).

7. A pelletizer with adjustable pelletizing size according to claim 6, Features: A plug hole (65) is formed through the side wall of the mounting seat (6), a positioning hole (6211) is formed on the side wall of the filter plate (621), the plug hole (65) is aligned with the positioning hole (6211), bolts (9) are provided in the plug hole (65) and the positioning hole (6211), and the filter plate (621) and the mounting seat (6) are both threadedly connected to the bolts (9).

8. A pelletizer with adjustable pelletizing size according to claim 1, Features: A plurality of fixed blocks (211) are fixedly arranged around the circumference of the first rotating shaft (21), the number of the fixed blocks (211) being the same as the number of the cutting knives (4) and corresponding to each other, a groove (2111) is provided on the side wall of the fixed block (211) facing the cutting knives (4), one side of the cutting knives (4) is embedded in the groove (2111), a sliding block (43) is fixedly arranged on the side wall of the cutting knives (4) facing the fixed block (211), and a sliding groove (2112) is provided on the inner wall of the fixed block (211) at the groove (2111) and is slidably matched with the sliding block (43).

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