Mold heating device in production of thermoplastic cable protection pipe
By using a mold heating device with a semi-circular frame and a back-shaped coil sheet in the production of thermoplastic cable protection tubes, heating using electromagnetic induction principle, the problems of low heating efficiency and short life of the electric heating wire are solved, and more efficient heating and better heating are achieved Good temperature control accuracy.
Patent Information
- Application Number
- CN202420275647.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-05
AI Technical Summary
In the production of existing thermoplastic cable protection pipes, the heating wire heating device has low efficiency, short life, and poor heat dissipation, resulting in poor temperature control accuracy and high energy consumption.
A mold heating device is designed, using two halves ring frames and a back-shaped coil sheets, and a circuit is formed through wires in series, heating is used to combine the insulation layer to improve heat utilization.
It improves heating efficiency, avoids heat loss, extends the device life, and improves the temperature control accuracy, which increases the heating efficiency of traditional electric heating wires by more than 25%.
Smart Images

Figure CN222201291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermoplastic cable protection equipment, in particular to a mold heating device in the production of thermoplastic cable protection tubes. Background Art
[0002] At present, in the production and molding process of thermoplastic cable protection tubes, electric heating wire structure is usually used for heating, that is, a mica skeleton is used to wrap the heating wire, and then a mica sheet is covered to protect the heating wire, and finally it is wrapped with a metal layer.
[0003] This structure has the following shortcomings: 1. The heating wire is hidden inside and needs to pass through the insulating plate and metal layer before heating the object, which is inefficient; 2. The heating wire has a short lifespan and is coated with layers, which has poor heat dissipation and is prone to local overheating, which in turn causes local thermal runaway and damage to the heating plate. 3. The heating wire heats up through the insulating layer and the metal coating layer, and then transfers the heat to the heated component by conduction, which has low thermal efficiency and high energy consumption. At the same time, due to the long conduction path, the temperature control accuracy is poor.
[0004] Based on this, a mold heating device for the production of thermoplastic cable protection tubes is specially designed. Utility Model Content
[0005] The utility model aims to solve the above problem and provides a mold heating device for the production of thermoplastic cable protection tubes.
[0006] The utility model is realized through the following technical scheme: a mold heating device in the production of thermoplastic cable protection tubes, comprising a mold, an outer layer of the mold is provided with an insulation layer, and a heating device is provided outside the insulation layer, characterized in that the heating device comprises two semi-circular ring skeletons with the same structure, the semi-circular ring skeletons are made of insulating material, and positioning holes are respectively provided at both ends of each semi-circular ring skeleton, and fixing bolts pass through the positioning holes to buckle the two semi-circular ring skeletons into a circular ring, and each of the semi-circular ring skeletons is provided with a plurality of coil sheets, and the coil sheets are arranged in a circular array along the axial center of the circular ring, wherein the front and rear coil sheets are connected in series in sequence through wires, and the series-connected coil sheets form a loop with an external power supply through the wires.
[0007] Furthermore, the coil sheet adopts a U-shaped design.
[0008] The beneficial effect of the utility model is that the utility model is more convenient to disassemble and assemble by adopting the design of the U-shaped coil sheet, and avoids the disadvantage of difficult disassembly and assembly in the winding coil.
[0009] The utility model can make the coil sheet into various special-shaped structures, which can avoid the surface parts of the workpiece to be heated and effectively utilize the surface area of the workpiece to be heated.
[0010] The utility model has high efficiency. Compared with the traditional electric heating wire heating, the efficiency of the utility model is improved by more than 25%.
[0011] The utility model arranges a heat preservation layer between the heating device and the mold tube, which can heat the workpiece in the heat preservation layer to avoid heat loss of the internal workpiece; on the other hand, the external heating coil is not affected by high temperature and maintains a low working temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the utility model.
[0013] Figure 2 This is a schematic diagram of the structure of the heating device of the utility model.
[0014] In the accompanying drawings, 1 is a mold, 2 is a heat-insulating layer, 3 is a heating device, 301 is a semicircular ring skeleton, 302 is a positioning hole, 303 is a coil sheet, and 304 is a wire. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solution and beneficial effects of the present invention more clearly understood, the technical solution of the present invention is further described below in conjunction with embodiments.
[0016] like Figure 1 to Figure 2 As shown, a mold 1 heating device 3 in the production of a thermoplastic cable protection tube comprises a mold 1, an outer layer of the mold 1 is provided with a heat-insulating layer 2, the heat-insulating layer 2 can effectively avoid heat loss, and a heating device 3 is provided outside the heat-insulating layer 2.
[0017] 1. The heating device 3 includes two semi-circular ring skeletons 301 with the same structure. Positioning holes 302 are respectively provided at both ends of each semi-circular ring skeleton. The fixing bolts pass through the positioning holes 302 to buckle the two semi-circular ring skeletons 301 into a circular ring and clamp them outside the insulation layer 2. Each semi-circular ring skeleton 301 is provided with a plurality of coil sheets 303. The coil sheets 303 are designed in a U-shaped shape. The coil sheets 303 are arranged in a circular array along the axis center of the circular ring, wherein the front and rear coil sheets 303 are connected in series in sequence through wires 304, and the series-connected coil sheets 303 form a loop with an external power supply through the wires 304.
[0018] The aforementioned semi-circular ring framework 301 is made of insulating material.
[0019] The utility model utilizes the principle of electromagnetic induction, that is, a coil is connected to an external high-frequency alternating current. When the current flows through the coil, the coil generates an alternating magnetic field. The object to be heated close to the coil will cut the magnetic lines of force and generate alternating current, i.e., eddy current, in the object to be heated. The eddy current causes the iron atoms inside the electric heating body to move at high speed and disorderly, and the atoms collide and rub against each other, thereby generating heat energy, which is used to heat the mold 1.
[0020] Except for the technical features described in the specification, the other technical features are known technologies to those skilled in the art.
Claims
1. A mold heating device in the production of thermoplastic cable protection pipes, comprising a mold (1), an insulating layer (2) is provided on the outer layer of the mold (1), and a heating device (3) is provided outside the insulating layer (2). It is characterized in that the heating device (3) includes two semi-circular frames (301) with the same structure. The semi-circular frames (301) are made of insulating materials. Positioning holes (302) are respectively provided at both ends of each semi-circular frame. Fixed bolts pass through the positioning holes (302) to fasten the two semi-circular frames (301) into a ring. A number of coil sheets (303) are provided on each semi-circular frame (301). The coil sheets (303) are arranged in a circular array along the axis center of the ring. Among them, the front and rear coil sheets (303) are sequentially connected in series through wires (304). The connected coil sheets (303) form a loop with an external power supply through wires (304).
2. The mold heating device in the production of thermoplastic cable protection pipes according to claim 1 It is characterized in that the coil sheet (303) adopts a square-within-a-square design.
