Edge deburring device for PVC plate production
By introducing a flip and adjustment mechanism into the PVC plate production device, the automatic flip and burr position adjustment of the PVC plate is realized. The burr is softened by the heating plate and the cylinder, which solves the problem of cumbersome manual operation in the prior art and improves the deburr removal Efficiency and equipment stability.
Patent Information
- Application Number
- CN202421043078.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The edge deburring devices produced by existing PVC boards require manual operation and lack intelligent automated adjustment and adaptive functions, resulting in cumbersome operation, high labor intensity and low deburring efficiency.
An edge deburring device including a flip mechanism and an adjustment mechanism is designed, and the automatic flip and burr position adjustment of the PVC plate is achieved by using a servo motor and a DC motor, burr position adjustment is achieved by softening the burr through the heating plate, and automatic adjustment is achieved by the cylinder and the electric telescopic rod.
The intelligent automated deburring process of PVC board is realized, which improves the efficiency of deburring, reduces labor intensity, avoids damage to the burrs during the flip process, and improves the stability of the equipment through automated adjustment.
Smart Images
Figure CN222201356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an edge deburring device for PVC board production, belonging to the technical field of PVC boards. Background Art
[0002] PVC board is a board with a honeycomb mesh structure in cross section made of PVC as raw material. PVC board is used for surface packaging of various panels, so it is also called decorative film or adhesive film. It is used in many industries such as building materials, packaging, and medicine.
[0003] A Chinese public patent (publication number: CN213198488U) discloses a device for removing burrs from the edge of a PVC board, including a handle and an I-shaped knife hinged at the top of the handle, the I-shaped knife is made of stainless steel, and the I-shaped knife includes two horizontal plates distributed up and down, a vertical plate is connected between the two horizontal plates, a movable plate sleeved on the vertical plate is movably installed between the two horizontal plates, and a limit rod inserted on the movable plate is symmetrically installed between the two horizontal plates. An adjustment rod spirally sleeved on the movable plate is also rotatably installed on the two horizontal plates, and the top of the adjustment rod extends to the upper side of the horizontal plate and is installed with a knob. The utility model uses an I-shaped knife to remove burrs from the edge of a PVC board, and a spring rod elastically connected to the handle supports the I-shaped knife, so that the I-shaped knife is tightly attached to the PVC board. The burrs on the edge of the board can be quickly removed by holding the handle and pushing it forward, which is efficient and not easy to get hurt.
[0004] Although the above patent uses a spring rod elastically connected to the handle to support the I-shaped knife so that the I-shaped knife is close to the PVC board, and the burrs on the edge of the board can be quickly removed by holding the handle and pushing it forward, the above device needs to manually deburr the PVC board, and it may be inconvenient to flip the PVC board during operation. It does not have the functions of intelligent automatic adjustment and self-adaptation. The process of manually adjusting the deburring position is not only cumbersome to operate, but also increases people's labor intensity and reduces the efficiency of deburring.
[0005] Therefore, an edge deburring device for producing PVC boards is proposed. Summary of the invention
[0006] In view of this, the utility model provides an edge deburring device for PVC board production to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.
[0007] The technical solution of the utility model is implemented as follows: an edge deburring device for PVC board production comprises a bottom plate, the front and rear sides of the top of the bottom plate are fixedly connected with support plates, the inner side of the support plate is provided with a turning mechanism, the turning mechanism comprises a servo motor and a lifting plate, the top of the support plate is provided with an adjusting mechanism, and the adjusting mechanism comprises an operating table;
[0008] The servo motor is fixedly connected to the upper end of the outer side of the support plate, the output end of the servo motor is fixedly connected to the first rotating rod, the upper end of the inner side of the support plate is fixedly connected to the second rotating rod, the second rotating rod and the inner side of the first rotating rod are fixedly connected to a flip frame, the left and right sides of the inner cavity of the flip frame are fixedly connected to electric push rods, the inner side of the electric push rod is fixedly connected to a clamp, the outer side of the support plate and the lower end of the servo motor is fixedly connected to a DC motor, and the output end of the DC motor is fixedly connected to a bidirectional threaded rod.
[0009] Further preferably, both left and right sides of the surface of the bidirectional threaded rod are threadedly connected with threaded sleeves, and both front and rear sides of the threaded sleeve are movably connected with swing rods through bearings.
[0010] Further preferably, the outer side of the swing rod is movably connected to a fixed block via a bearing, and the bottom of the lifting plate is fixedly connected to the top of the fixed block.
[0011] Further preferably, the operating table is fixedly connected to the top of the support plate, slots are provided on the left and right sides of the top of the operating table, a cylinder is fixedly connected to the outer side of the top of the operating table, an output end of the cylinder is fixedly connected to an adjustment frame, electric telescopic rods are fixedly connected to the left and right sides of the bottom of the adjustment frame, and the bottom of the electric telescopic rods is fixedly connected to a fixed plate.
[0012] Further preferably, a support rod is fixedly connected to the middle end of the bottom of the fixing plate, and a heating plate is fixedly connected to the bottom of the support rod.
[0013] Further preferably, sliders are fixedly connected to the left and right ends of the front and rear sides of the lifting plate, and sliding grooves are provided on the left and right sides of the inner side of the support plate, and the outer side of the slider is slidably connected to the inner cavity of the sliding groove.
[0014] Further preferably, supporting legs are fixedly connected around the bottom of the base plate, and anti-slip pads are fixedly connected to the bottoms of the supporting legs.
[0015] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0016] 1. The utility model sets a flipping mechanism, so that the servo motor drives the first rotating rod to rotate, and the cooperation between the first rotating rod and the second rotating rod drives the flipping frame to flip, and at the same time drives the PVC board inside the fixture to flip, so as to facilitate the deburring work on the other side of the PVC, and drives the bidirectional threaded rod to rotate through the DC motor, and at the same time, the swing rod and the fixed block cooperate to make the lifting plate rise to a suitable position, so as to avoid the PVC board from falling and being damaged. Through the cooperation of the above technologies, the purpose of intelligent and automatic adjustment of the equipment is achieved.
[0017] 2. The utility model can drive the lifting plate to move by the swing of the swing rod by arranging a swing rod, can conveniently fix the lifting plate by arranging a fixing block, can adjust the front and rear positions of the heating plate by arranging a cylinder, and can soften the burrs by arranging a heating plate, so that the burrs soften and shrink, and then the burrs can be removed.
[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a schematic diagram of the front structure of the main body of the utility model;
[0021] Figure 2 This is a schematic diagram of the bottom structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the flipping mechanism of the utility model;
[0023] Figure 4 It is a schematic diagram of the structure of the regulating mechanism of the utility model.
[0024] Attached figures: 1. bottom plate; 2. flipping mechanism; 201. servo motor; 202. first rotating rod; 203. second rotating rod; 204. flipping frame; 205. electric push rod; 206. clamp; 207. DC motor; 208. bidirectional threaded rod; 209. threaded sleeve; 210. swing rod; 211. fixed block; 212. lifting plate; 3. support plate; 4. adjustment mechanism; 401. operating table; 402. notch; 403. cylinder; 404. adjustment frame; 405. electric telescopic rod; 406. fixed plate; 407. support rod; 408. heating plate; 5. slider; 6. slide groove; 7. support leg; 8. anti-slip pad. DETAILED DESCRIPTION
[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0026] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings. Example
[0027] like Figure 1-4 As shown, the embodiment of the utility model provides an edge deburring device for PVC board production, comprising a bottom plate 1, a support plate 3 is fixedly connected to the front and rear sides of the top of the bottom plate 1, a flip mechanism 2 is arranged on the inner side of the support plate 3, the flip mechanism 2 comprises a servo motor 201 and a lifting plate 212, an adjustment mechanism 4 is arranged on the top of the support plate 3, and the adjustment mechanism 4 comprises an operating table 401;
[0028] The servo motor 201 is fixedly connected to the upper end of the outer side of the support plate 3, the output end of the servo motor 201 is fixedly connected to the first rotating rod 202, the upper end of the inner side of the support plate 3 is fixedly connected to the second rotating rod 203, the second rotating rod 203 and the inner side of the first rotating rod 202 are fixedly connected to a flip frame 204, the left and right sides of the inner cavity of the flip frame 204 are fixedly connected to electric push rods 205, the inner side of the electric push rods 205 is fixedly connected to a clamp 206, the outer side of the support plate 3 and located at the lower end of the servo motor 201 is fixedly connected to a DC motor 207, and the output end of the DC motor 207 is fixedly connected to a bidirectional threaded rod 208.
[0029] By setting the flipping mechanism 2, the servo motor 201 drives the first rotating rod 202 to rotate, and the first rotating rod 202 cooperates with the second rotating rod 203 to drive the flipping frame 204 to flip, and at the same time, the PVC board inside the clamp 206 is flipped, so as to facilitate the deburring work on the other side of the PVC. The DC motor 207 drives the bidirectional threaded rod 208 to rotate, and at the same time, the swing rod 210 cooperates with the fixed block 211 to make the lifting plate 212 rise to a suitable position to avoid the PVC board from falling and being damaged. The adjusting mechanism 4 is set to make the cylinder 403 extend and retract, and drive the heating plate 408 to move forward and backward. The high temperature will soften the burrs, causing the burrs to soften and shrink, and then the burrs are removed. Through the cooperation of the above technologies, the purpose of intelligent and automatic adjustment of the equipment is achieved. Example
[0030] In one embodiment, the left and right sides of the surface of the bidirectional threaded rod 208 are threadedly connected with threaded sleeves 209, the front and rear sides of the threaded sleeve 209 are movably connected with swing rods 210 through bearings, the outer side of the swing rod 210 is movably connected with a fixed block 211 through a bearing, the bottom of the lifting plate 212 is fixedly connected to the top of the fixed block 211, the operating table 401 is fixedly connected to the top of the support plate 3, and slots 402 are provided on the left and right sides of the top of the operating table 401, the outer side of the top of the operating table 401 is fixedly connected with a cylinder 403, the output end of the cylinder 403 is fixedly connected with an adjustment frame 404, the left and right sides of the bottom of the adjustment frame 404 are fixedly connected with an electric telescopic rod 405, and the bottom of the electric telescopic rod 405 is fixedly connected with a fixed plate 406.
[0031] By setting the swing rod 210, the lifting plate 212 can be moved by the swing of the swing rod 210. By setting the fixing block 211, the lifting plate 212 can be conveniently fixed. By setting the cylinder 403, the front and rear positions of the heating plate 408 can be adjusted by the cylinder 403. Example
[0032] In one embodiment, a support rod 407 is fixedly connected to the middle end of the bottom of the fixed plate 406, a heating plate 408 is fixedly connected to the bottom of the support rod 407, sliders 5 are fixedly connected to the left and right ends of the front and rear sides of the lifting plate 212, and sliding grooves 6 are provided on the left and right sides of the inner side of the support plate 3, the outer side of the slider 5 is slidably connected to the inner cavity of the sliding groove 6, and support legs 7 are fixedly connected to the four sides of the bottom of the base plate 1, and anti-slip pads 8 are fixedly connected to the bottom of the support legs 7.
[0033] By setting up a heating plate 408, the high temperature of the heating plate 408 can soften the burrs, causing them to soften and shrink, and then the burrs can be removed. By setting up a slider 5 and a slide groove 6, the stability of the lifting plate 212 during movement can be improved. By setting up an anti-slip pad 8, an anti-slip effect can be achieved, thereby improving the overall stability of the equipment.
[0034] When the utility model is working: the electric push rod 205 drives the clamp 206 to extend inward to clamp and fix the PVC board. When the PVC board needs to be flipped, the first rotating rod 202 is rotated by the output end of the servo motor 201, and the second rotating rod 203 is driven to rotate by the rotation of the first rotating rod 202. The first rotating rod 202 cooperates with the second rotating rod 203 to drive the flipping frame 204 to flip. At the same time, the PVC board inside the clamp 206 is flipped, which is convenient for deburring the other side of the PVC. The bidirectional threaded rod 208 is driven to rotate by the output end of the DC motor 207. The bidirectional threaded rod 208 drives the threaded sleeve 209 to move inward at the same time through the effect of the threaded connection. During the movement of the threaded sleeve 209, the swing The movable rod 210 swings, and the cooperation between the swing rod 210 and the fixed block 211 drives the lifting plate 212 to rise to a suitable position to prevent the PVC plate from falling and being damaged. Then the cylinder 403 extends and retracts, and the output end of the cylinder 403 drives the adjustment frame 404 to move forward and backward for adjustment. The adjustment frame 404 drives the electric telescopic rod 405 and the fixed plate 406 to move forward and backward for adjustment. During the forward and backward movement of the fixed plate 406, the support rod 407 and the heating plate 408 are driven to move forward and backward for adjustment, thereby adjusting the front and rear position of the heating plate 408. The upper and lower positions of the heating plate 408 can be adjusted by the action of the electric telescopic rod 405. The high temperature will soften the burrs of the transformer, causing the burrs to soften and shrink, and then the burrs are removed. Through the cooperation of the above-mentioned technologies, the purpose of intelligent and automatic adjustment of the equipment is achieved.
[0035] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An edge deburring device for PVC board production, characterized in that: It comprises a bottom plate (1), the front and rear sides of the top of the bottom plate (1) are fixedly connected to a support plate (3), the inner side of the support plate (3) is provided with a turning mechanism (2), the turning mechanism (2) comprises a servo motor (201) and a lifting plate (212), and the top of the support plate (3) is provided with an adjustment mechanism (4), the adjustment mechanism (4) comprises an operating table (401); The servo motor (201) is fixedly connected to the upper end of the outer side of the support plate (3); the output end of the servo motor (201) is fixedly connected to a first rotating rod (202); the upper end of the inner side of the support plate (3) is fixedly connected to a second rotating rod (203); the second rotating rod (203) and the inner side of the first rotating rod (202) are fixedly connected to a turning frame (204); the left and right sides of the inner cavity of the turning frame (204) are fixedly connected to electric push rods (205); the inner side of the electric push rods (205) is fixedly connected to a clamp (206); the outer side of the support plate (3) and located at the lower end of the servo motor (201) is fixedly connected to a DC motor (207); the output end of the DC motor (207) is fixedly connected to a bidirectional threaded rod (208).
2. The edge deburring device for PVC board production according to claim 1, characterized in that: The left and right sides of the surface of the bidirectional threaded rod (208) are both threadedly connected to threaded sleeves (209), and the front and rear sides of the threaded sleeve (209) are both movably connected to swing rods (210) via bearings.
3. The edge deburring device for PVC board production according to claim 2, characterized in that: The outer side of the swing rod (210) is movably connected to a fixed block (211) via a bearing, and the bottom of the lifting plate (212) is fixedly connected to the top of the fixed block (211).
4. The edge deburring device for PVC board production according to claim 1, characterized in that: The operating table (401) is fixedly connected to the top of the support plate (3); notches (402) are provided on both left and right sides of the top of the operating table (401); a cylinder (403) is fixedly connected to the outer side of the top of the operating table (401); an adjustment frame (404) is fixedly connected to the output end of the cylinder (403); an electric telescopic rod (405) is fixedly connected to the left and right sides of the bottom of the adjustment frame (404); and a fixing plate (406) is fixedly connected to the bottom of the electric telescopic rod (405).
5. The edge deburring device for PVC board production according to claim 4, characterized in that: A support rod (407) is fixedly connected to the middle end of the bottom of the fixed plate (406), and a heating plate (408) is fixedly connected to the bottom of the support rod (407).
6. The edge deburring device for PVC board production according to claim 1, characterized in that: Slide blocks (5) are fixedly connected to the left and right ends of the front and rear sides of the lifting plate (212), and slide grooves (6) are provided on the left and right sides of the inner side of the support plate (3), and the outer side of the slide block (5) is slidably connected to the inner cavity of the slide groove (6).
7. The edge deburring device for PVC board production according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to support legs (7) on all four sides, and the bottom of the support legs (7) is fixedly connected to an anti-slip pad (8).