Silica gel forming machine

By designing the feeding, forming and cutting devices of the silicone molding machine, the materials losses and machine jamming problems caused by the numerous steps of the silicone molding machine are solved, and the high precision and stable processing of silicone is achieved.

CN222201603UActive Publication Date: 2024-12-20刘杰忠
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Patent Information

Application Number
CN202420479350.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2024-12-20
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

There are many steps in the process of handling silicone in the existing silicone molding machine, which leads to the loss of glue and the problem of machine jamming.

Method used

A silicone forming machine is designed, including a feeding device, a forming device and a material cutting device. The material is fixed and cut through the extrusion cylinder and feeding channel. The material is passed at a uniform speed by using a piston push rod and a driving device, and combined with the material cutting device. Cut the silicone as needed.

Benefits of technology

It improves the accuracy and stability of silicone molding, reduces the loss of materials during transportation, and avoids the situation of machine jamming.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silica gel forming machine which comprises a machine frame, a feeding device is arranged on the machine frame, a discharging port of the feeding device is connected with a forming device used for processing and forming materials, and a discharging port of the forming device is provided with a material cutting device used for cutting the formed materials according to the needed length and weight. The problems that in the silica gel processing process of a silica gel forming machine in the prior art, the number of steps is large, so that the silica gel is lost in the processing process, and even the machine is clamped are solved.
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Description

[Technical field]

[0002] The utility model relates to the technical field of silicone cutting, in particular to a silicone molding machine. [Background technology]

[0004] There are many kinds of silicone molding machines sold on the market, but when handling silicone, it is often necessary to transport the silicone to different places according to different steps. However, since silicone is soft and sticky, the silicone is often lost during transportation, and even the machine is stuck and stopped. [Contents of the utility model]

[0006] The utility model provides a silicone molding machine to solve the problem that the silicone molding machine in the prior art has many steps in the silicone processing process, which leads to the loss of rubber materials in the processing process and even the jamming of the machine.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a silicone molding machine, comprising a frame, a feeding device is provided on the frame, the discharge port of the feeding device is connected to a molding device for processing and molding the material, and the discharge port of the molding device is provided with a cutting device for cutting the molded material according to the required length and weight.

[0008] A silicone molding machine as mentioned above is characterized in that the molding device includes an extrusion cylinder, a feeding channel is provided in the extrusion cylinder, and a piston extrusion push rod is provided on one side of the feeding channel to squeeze the material to the die for shaping the material.

[0009] A silicone molding machine as mentioned above is characterized in that the upper opening of the extrusion cylinder is connected to the feeding device, the feeding channel is communicated with the upper opening of the extrusion cylinder, the head of the piston extrusion push rod is provided with an extrusion piston, the tail of the piston extrusion push rod is connected to the first driving device through a pushing screw, and the piston extrusion push rod reciprocates along the feeding channel driven by the first driving device.

[0010] As mentioned above, a silicone molding machine is characterized in that a first groove is provided at the tail of the piston extrusion push rod, the first groove is clamped on the protrusion corresponding to the push plate, the first slider is connected on both sides of the push plate, a nut is provided on the push plate, and the driving device is connected to the nut through a push screw.

[0011] As mentioned above, a silicone molding machine is characterized in that the feeding channel is cylindrical, and the piston extrusion push rod is a cylinder that matches the feeding channel.

[0012] A silicone molding machine as described above is characterized in that a second groove is provided on the other side of the feeding channel, a die seat for changing the material movement trajectory is clamped on the second groove, and the die is connected to the die seat below.

[0013] A silicone molding machine as described above is characterized in that the feeding device includes a feeding barrel with upper and lower openings, a pressing device is provided above the feeding barrel, the pressing device is provided with a pressing rod that squeezes the material up and down under the drive of a second driving device, and a discharge seat is provided below the feeding barrel.

[0014] A silicone molding machine as mentioned above is characterized in that the bottom plate of the feed barrel is fixed to the frame by a first swing angle seat and a second swing angle seat, a rotating shaft that can pull and rotate the feed barrel is provided on the bottom plate of the feed barrel, a swing angle plate that limits the swing angle of the feed barrel is provided on the frame, and the feed barrel is connected and fixed to the discharge seat by a feed barrel buckle.

[0015] A silicone molding machine as described above is characterized in that the interior of the discharge seat is in the shape of an inverted truncated cone, and an extrusion baffle for closing the feed port of the molding device is provided at the connection between the discharge port of the discharge seat and the feed port of the molding device.

[0016] A silicone molding machine as mentioned above is characterized in that the cutting device includes a tool, the tool is provided with a tool head, a tool holder pad is provided behind the tool head, a tool connecting block is provided at the tail of the tool and is connected to a fourth driving device, a second slider is provided on the tool, and the second slider moves along the slide rail of the tool holder fixed block fixed on the frame under the drive of the fourth driving device.

[0017] Compared with the prior art, this application has the following advantages:

[0018] 1. The utility model connects the feeding device and the molding device together to solve the problem that the silicone molding machine in the prior art has many steps in the silicone processing process, the loss of rubber during the processing leads to inaccurate cutting and even the machine is stuck.

[0019] 2. The utility model designs the extrusion structure to achieve high and stable extrusion accuracy.

[0020] Allow the material to pass through the feeding channel at a uniform speed, solving the problem of the material being soft and sticky and difficult to feed.

Brief Description of the Drawings

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments.

[0023] Figure 1 It is a three-dimensional diagram of a silicone molding machine of the utility model;

[0024] Figure 2 This is a three-dimensional diagram of a feeding device of a silicone molding machine of the utility model;

[0025] Figure 3 This is a three-dimensional diagram of a molding device of a silicone molding machine of the utility model;

[0026] Figure 4 This is a structural diagram of a molding device of a silicone molding machine of the utility model;

[0027] Figure 5 yes Figure 4 Exploded diagram of the molding device;

[0028] Figure 6 The utility model is a three-dimensional diagram of a material cutting device of a silicone molding machine. [Specific implementation method]

[0030] like Figure 1-6 As shown, it includes a frame, a feeding device 2 is provided on the frame 1, and the feeding device 2 includes a feeding barrel 21 with upper and lower openings, a pressing device 3 is provided above the feeding barrel 21, and the pressing device 3 is provided with a pressing piston 31. The diameter of the pressing piston 31 is the same as the diameter of the feeding barrel 21. The pressing piston 31 is driven by a second driving device 32 to press the material up and down in the feeding barrel 21. The second driving device 32 is preferably a motor.

[0031] Furthermore, the bottom plate of the feed barrel 21 is fixed to the frame 1 by a first swing angle seat 231 and a second swing angle seat 232. A rotating shaft 24 is provided on the bottom plate of the feed barrel 21. The feed barrel 21 can be opened by pulling the rotating shaft 24. A swing angle plate 22 is provided on the frame 1 to limit the swing angle of the feed barrel 21, which is convenient for material filling. A discharge seat 25 is provided below the feed barrel 21. The feed barrel 21 is connected and fixed to the discharge seat 25 by a feed barrel buckle 26. Preferably, there are two feed barrel buckles 26.

[0032] Furthermore, the interior of the discharge seat 25 is in the shape of an inverted truncated cone. After passing through the discharge seat 25, the material is extruded into a cylindrical shape and enters the molding device 4. The discharge port of the discharge seat 25 is directly connected to the feed port of the molding device 4, so that the loss of materials during transportation can be reduced. An extrusion baffle 401 is provided at the connection between the discharge port of the discharge seat 25 and the feed port of the molding device 4. When quantitative extrusion is performed, the extrusion baffle 401 can block the discharge port of the discharge seat 25 and the feed port of the molding device 4. The extrusion baffle 401 is connected to the third drive device 417 through a baffle connecting plate 402. The third drive device 417 is preferably a motor. Driven by the third drive device 417, the extrusion baffle 401 can enter and exit the discharge port of the discharge seat and the feed port of the molding device along a track.

[0033] The forming device 4 includes an extrusion cylinder 403, the upper opening of the extrusion cylinder 403 is connected to the feeding device 2, a feeding channel 411 is provided in the extrusion cylinder 403 and is connected to the upper opening, after the material enters the extrusion cylinder 403 from top to bottom, a piston extrusion push rod 404 is provided on one side of the feeding channel 411, the feeding channel 411 is preferably cylindrical, the piston extrusion push rod 404 is preferably a cylinder matched with the feeding channel 411, the head of the piston extrusion push rod 404 is provided with an extrusion piston 412, the tail of the piston extrusion push rod 404 is provided with a first groove 414, the first groove 414 is clamped on the push plate 40 5, the first sliders 406 are connected to the two sides of the push plate 405, nuts 407 are arranged on the push plate 405, and the first driving device 413 is connected to the nuts 407 through the push screw 408. The first driving device 413 is preferably a motor, which drives the push plate 405 and the piston push rod 404 to reciprocate along the track in the cylindrical feeding channel, so that the material can pass through the cylindrical feeding channel at a uniform speed, and because the push screw 408 drives the piston extrusion push rod, the precision is high and stable, which solves the problem that the material texture is weak and the viscosity is large, and it is difficult to accurately feed the material.

[0034] Furthermore, a second groove 416 is provided on the other side of the cylindrical feeding channel, and the die seat 409 is clamped on the second groove 416, so that the movement trajectory of the material is changed by the die seat 409. The die 410 is connected below the die seat, and the outlet of the die 410 is in the shape of a desired product. In the present embodiment, the outlet of the die 410 is a rectangle with chamfered corners on all sides.

[0035] Furthermore, after the forming device 4 processes the material, the control system determines whether the material reaches a preset length or a preset weight. When the material parameter reaches the preset value, the cutting device 5 cuts the material.

[0036] Furthermore, after the material is cut by the cutting device 5, the control system measures the length or weighs the obtained material, and the result is fed back to the control system to adjust the cutting device 5. If the length or weight of the obtained material exceeds the preset value, the operating speed of the cutting device 5 will be increased. Similarly, if the length or weight of the obtained material does not reach the preset value, the operating speed of the cutting device 5 will be reduced to achieve the purpose of controlling the length and weight of the material.

[0037] Furthermore, the cutting device 5 includes a tool 51, the tool 51 is provided with a tool head 52, and a tool holder pad 53 is provided behind the tool head 52. After the tool head 52 completes cutting, the tool holder pad 53 moves to the outlet of the die 410 to stop discharging. A tool connecting block 54 is provided at the tail of the tool 51 and is connected to a nut of a driving device. The driving device is preferably a motor. A second slider 55 is provided on the tool 51, and the second slider 55 moves along the slide rail of the tool holder fixing block 56 fixed on the frame under the drive of the motor.

[0038] The working principle of the utility model is as follows:

[0039] When it is necessary to cut the silicone, first open the feed barrel buckle 26, use the rotating shaft 24 to rotate the feed barrel 21 to open it, put the material into the feed barrel 21, then close the feed barrel 21, and buckle the feed barrel buckle 26; then turn on the power to cut the silicone, and the silicone raw material enters the molding device 4 under the extrusion of the pressing piston 31. At this time, the extrusion baffle 401 is in an open state. When the molding device 4 is full of material, the extrusion baffle 401 is in a closed state, and enters the die seat 409 under the extrusion of the piston extrusion push rod 404, and then extrude the required shape according to the outlet shape of the die 410; when the set weight or length is reached, the driving device drives the cutting device 5 to cut the material; when the control system detects that the material does not reach the set weight or length, adjust the running speed of the cutting device 5; finally, collect the cut silicone strips into the relevant material tray for further processing.

[0040] The above is an implementation method provided in combination with specific content, and it is not considered that the specific implementation of this application is limited to these descriptions. Any similarity or similarity with the method, structure, etc. of this application, or any technical deduction or replacement made on the premise of the concept of this application, shall be deemed to be within the scope of protection of this application.

Claims

1. A silicone molding machine, characterized in that: The machine comprises a frame (1), a feeding device (2) being provided on the frame (1), a material outlet of the feeding device (2) being connected to a forming device (4) for processing and forming materials, and a material cutting device (5) for cutting the formed materials into pieces according to required lengths and weights being provided at the material outlet of the forming device (4); The forming device (4) comprises an extrusion cylinder (403), a feeding channel (411) is provided in the extrusion cylinder (403), and a piston extrusion push rod (404) is provided on one side of the feeding channel (411) to extrude the material to a die (410) for shaping the material; The upper opening of the extrusion cylinder (403) is connected to the feeding device (2), the feeding channel (411) is communicated with the upper opening of the extrusion cylinder (403), the head of the piston extrusion push rod (404) is provided with an extrusion piston (412), the tail of the piston extrusion push rod (404) is connected to the first driving device (413) via a pushing screw (408), and the piston extrusion push rod (404) is driven by the first driving device (413) to reciprocate along the feeding channel (411).

2. A silicone molding machine according to claim 1, characterized in that: The rear end of the piston extrusion push rod (404) is provided with a first groove (414), the first groove (414) is clamped on a corresponding protrusion (415) of the push plate (405), the two sides of the push plate (405) are connected to a first slider (406), the push plate (405) is provided with a nut (407), and the driving device is connected to the nut (407) via a push screw (408).

3. A silicone molding machine according to claim 1, characterized in that: The feeding channel (411) is cylindrical, and the piston extrusion push rod (404) is a cylinder that matches the feeding channel (411).

4. A silicone molding machine according to any one of claims 2 to 3, characterized in that: A second groove (416) is provided on the other side of the feeding channel (411), and a die base (409) for changing the material movement trajectory is clamped on the second groove (416), and the die base (409) is connected to the die (410) below.

5. A silicone molding machine according to claim 1, characterized in that: The feeding device (2) comprises a feeding barrel (21) with upper and lower openings, a material pressing device (3) is provided above the feeding barrel (21), the material pressing device (3) is provided with a material pressing piston (31) driven by a second driving device (32) to press the material up and down, and a material discharge seat (25) is provided below the feeding barrel (21).

6. A silicone molding machine according to claim 5, characterized in that: The bottom plate of the feed barrel (21) is fixed to the frame (1) by a first swing angle seat (231) and a second swing angle seat (232); a rotating shaft (24) capable of pulling and rotating the feed barrel (21) is provided on the bottom plate of the feed barrel (21); a swing angle plate (22) for limiting the swing angle of the feed barrel (21) is provided on the frame (1); the feed barrel (21) is connected and fixed to the discharge seat (25) by a feed barrel buckle (26).

7. A silicone molding machine according to claim 6, characterized in that: The interior of the discharge seat (25) is in the shape of an inverted truncated cone, and a material extrusion baffle (401) for closing the feed port of the forming device (4) is provided at the connection between the discharge port of the discharge seat (25) and the feed port of the forming device (4).

8. A silicone molding machine according to claim 1, characterized in that: The cutting device (5) comprises a tool (51), the tool (51) being provided with a tool head (52), a tool holder pad (53) being provided behind the tool head (52), a tool connecting block (54) being provided at the tail of the tool (51) and being connected to a fourth driving device (57), a second sliding block (55) being provided on the tool (51), and the second sliding block (55) being driven by the fourth driving device (57) to move along a slide rail of a tool holder fixing block (56) fixed to the frame (1).