Extruder for processing and producing heat-resistant wires and cables
The extruder for heat-resistant wires and cables addresses uneven discharge and durability issues through spiral blades, stirring rods, and temperature control, ensuring even material flow and extended service life.
Patent Information
- Application Number
- CN202420583645.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing extruders for heat-resistant wires and cables face issues of uneven material discharge and reduced service life due to material stickiness at high temperatures and uneven placement, which affects production efficiency and durability.
The extruder design incorporates spiral blades, stirring rods, and a transmission assembly with bevel gears and synchronous belts to ensure even material discharge, combined with a temperature control system and adjustable legs for horizontal alignment, preventing uneven wear.
The design achieves uniform material discharge and extends the equipment's service life by maintaining even material flow and temperature control, enhancing production efficiency and reliability.
Smart Images

Figure CN222201616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire and cable production, and specifically relates to an extruder for processing and producing heat-resistant wires and cables. Background Art
[0002] At present, the extruder used for processing and producing heat-resistant wires and cables is a kind of equipment specially used for processing and producing heat-resistant wires and cables. The extruder is mainly used to evenly extrude insulating materials, sheathing materials, etc. onto the conductors or cores of wires and cables, thereby forming an insulating layer or sheathing layer with the required thickness and uniformity.
[0003] The prior art authorization announcement number is: CN218660365U, and the name is an extruder for wire and cable production, including a support mechanism, an extrusion mechanism and a preheating mechanism. The extrusion mechanism is located above the support mechanism and is used to extrude the material from the extrusion barrel. The preheating mechanism is located above the extrusion mechanism and is used to preheat the material. When in use, the material enters the inner shell through the feed hopper, and the heating coil is energized to preheat the material. After preheating, the servo cylinder drives the baffle to descend, so that the material enters the fixed shell, and then enters the extrusion barrel through the feed pipe. This method allows the material to quickly reach the required temperature in the extrusion barrel, thereby improving production efficiency;
[0004] However, when this patent is in use, the material becomes sticky after being melted at high temperature, which causes uneven discharge of the material when the equipment is feeding the material into the extrusion barrel. When this patent is in use, when the equipment is placed on an uneven ground, it will cause uneven wear of machine parts, thereby shortening the service life of the machine.
[0005] The authorization announcement number in the prior art is: CN213339864U, and the name is an extruder for cable production, including an extrusion tube, a feed box and a barrel, the feed box is provided with a feed inlet and a discharge port, the barrel is located in the feed box, and the bottom thereof is provided with a feed inlet, which is connected to the feed inlet through a material guide pipe, the outside of the barrel is provided with a discharge port, and the inside of the barrel is provided with a discharge device to drive the plastic particles to move toward the discharge port, and the outside of the feed box is provided with a fan and a heating device to generate hot air to heat the plastic particles, remove moisture, shorten the melting time, avoid the generation of bubbles, and improve the coating quality, and the plastic particles enter the extrusion tube through the material guide pipe, the barrel and the discharge port to complete the extrusion process;
[0006] However, when the patent is used, the material tends to become sticky after being melted at high temperature, which causes uneven material discharge when the equipment feeds the material to the extrusion pipe. Utility Model Content
[0007] The utility model provides an extruder for processing and producing heat-resistant wires and cables, which solves the problems of uneven material discharge and short service life in the related technology.
[0008] The technical solution of the utility model is as follows:
[0009] An extruder for processing and producing heat-resistant wires and cables, comprising a shell, a bottom plate and an extrusion barrel, wherein the top of the bottom plate is fixedly connected to two symmetrically arranged support columns by bolts, one side of the shell is fixedly connected to a transmission box by bolts, a feed hopper is arranged on the top of the shell, an inner shell is fixedly connected to the inside of the shell, a feed pipe is arranged on the bottom of the inner shell, a heating coil is installed inside the shell, a second motor is installed on one side of the extrusion barrel, an output end of the second motor is connected to a coaxially arranged rotating shaft by a coupling, one end of the rotating shaft is fixedly connected to a spiral rod, a second blade is fixedly sleeved on the outer circumference of the spiral rod, one end of the extrusion barrel is fixedly connected to a discharge pipe by screws, and a transmission assembly is arranged inside the shell;
[0010] The transmission assembly includes a driving motor, the output end of the driving motor is connected to a coaxially arranged driving shaft through a coupling, a driving bevel gear is fixedly sleeved on the outer circumference of the driving shaft, a driven shaft is rotatably installed inside the inner shell, a driven bevel gear is fixedly sleeved on the outer circumference of the driven shaft, the driving bevel gear and the driven bevel gear are meshed, a plurality of stirring rods equidistantly distributed in an array are fixedly sleeved on the outer circumference of the driven shaft, a driving gear is fixedly sleeved on the outer circumference of the driving shaft, a rotating shaft is rotatably installed inside the transmission box, a ratchet is movably sleeved on the outer circumference of the rotating shaft, the ratchet is meshed with the driving gear, a follower shaft is rotatably installed inside the feeding pipe, a synchronous belt is jointly installed on the outer circumferences of the follower shaft and the rotating shaft, and a spiral blade is fixedly sleeved on the outer circumference of the follower shaft.
[0011] Preferably, the bottom of the base plate is fixedly connected with four symmetrically arranged storage columns by bolts, a lifting motor is installed inside the storage column, the output end of the lifting motor is connected with a coaxially arranged threaded rod through a coupling, telescopic legs are threadedly sleeved on the outer circumference of the threaded rod, and a guide rod is fixedly connected inside the storage column.
[0012] Preferably, a groove is provided inside the inner shell, and the driving shaft is rotatably installed inside the groove, and the groove is used for the rotation of the driving shaft.
[0013] Preferably, a stirring tank is provided inside the inner shell, and the driven shaft is rotatably installed inside the stirring tank, and the stirring tank is used for the driven shaft to rotate.
[0014] Preferably, a gear groove is opened inside the inner shell, and the driving bevel gear is rotatably installed inside the gear groove, and the gear groove is used for the rotation of the driving bevel gear.
[0015] Preferably, a circular groove is provided inside the inner shell, and the driven bevel gear is rotatably mounted inside the circular groove, and the circular groove is used for the driven bevel gear to rotate.
[0016] Preferably, a rotation groove is provided inside the feed conveying pipe, and the follower shaft is rotatably installed inside the rotation groove, and the rotation groove is used for the follower shaft to rotate.
[0017] Preferably, a hole groove is opened inside the transmission box, and the driving gear is rotatably installed inside the hole groove, and the hole groove is used for the rotation of the driving gear.
[0018] The working principle and beneficial effects of the utility model are:
[0019] 1. In the utility model, by setting the spiral blades, stirring rods and other structures, when the equipment is started, the driving motor starts in reverse, drives the driving shaft to rotate, drives the rotating shaft to rotate, drives the driven shaft to rotate, and drives the spiral blades to rotate, so that when the equipment is in use, the spiral blades can make the material discharge evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the internal structure of the outer shell and the extrusion barrel of the utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of the storage column of the utility model;
[0024] Figure 4 for Figure 2 The enlarged view of the mark A in FIG.
[0025] Figure 5 for Figure 2 Enlarged view of the area marked B in FIG.
[0026] In the figure: 1. outer shell; 2. extrusion barrel; 3. bottom plate; 4. temperature controller; 5. control button; 6. warning light; 7. temperature detector; 8. feed hopper; 9. transmission box; 10. heating coil; 11. storage column; 12. telescopic leg; 13. inner shell; 14. lifting motor; 15. threaded rod; 16. guide rod; 17. support column; 18. second motor; 19. rotating shaft; 20. spiral rod; 21. second blade; 22. discharge pipe; 23. feed pipe; 101. drive motor; 102. driving shaft; 103. driving bevel gear; 104. driven shaft; 105. driven bevel gear; 106. stirring rod; 107. driving gear; 108. ratchet; 109. synchronous belt; 110. driven shaft; 111. spiral blade; 112. rotating shaft. DETAILED DESCRIPTION
[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] like Figure 1~Figure 5As shown, this embodiment proposes an extruder for processing and producing heat-resistant wires and cables, including a shell 1, a bottom plate 3 and an extrusion barrel 2. The top of the bottom plate 3 is fixedly connected to two symmetrically arranged support columns 17 by bolts, one side of the shell 1 is fixedly connected to a transmission box 9 by bolts, the top of the shell 1 is provided with a feed hopper 8, the inside of the shell 1 is fixedly connected to an inner shell 13, the bottom of the inner shell 13 is provided with a feed pipe 23, the inside of the shell 1 is installed with a heating coil 10, and one side of the extrusion barrel 2 is installed with a second motor 18, and the feed of the second motor 18 The output end is connected to a coaxially arranged rotating shaft 19 through a coupling, one end of the rotating shaft 19 is fixedly connected to a spiral rod 20, and a second blade 21 is fixedly sleeved on the outer circumference of the spiral rod 20. One end of the extrusion barrel 2 is fixedly connected to a discharge pipe 22 through a screw. A transmission component is arranged inside the outer shell 1, and the transmission component includes a driving motor 101. The output end of the driving motor 101 is connected to a coaxially arranged driving shaft 102 through a coupling, and a driving bevel gear 103 is fixedly sleeved on the outer circumference of the driving shaft 102. The inner shell 13 is rotatably mounted inside There is a driven shaft 104, a driven bevel gear 105 is fixedly sleeved on the outer circumference of the driven shaft 104, the driving bevel gear 103 is meshed with the driven bevel gear 105, a plurality of stirring rods 106 are fixedly sleeved on the outer circumference of the driven shaft 104, a driving gear 107 is fixedly sleeved on the outer circumference of the driving shaft 102, a rotating shaft 112 is rotatably installed inside the transmission box 9, a ratchet 108 is movably sleeved on the outer circumference of the rotating shaft 112, the ratchet 108 is meshed with the driving gear 107, and the internal rotation of the conveying pipe 23 is A follower shaft 110 is dynamically installed, and a synchronous belt 109 is installed on the outer circumference of the follower shaft 110 and the rotating shaft 112. A spiral blade 111 is fixedly sleeved on the outer circumference of the follower shaft 110. Through the arrangement of the spiral blade 111, the stirring rod 106 and other structures, when the equipment is started, the drive motor 101 starts in reverse, drives the driving shaft 102 to rotate, drives the rotating shaft 112 to rotate, drives the follower shaft 110 to rotate, and drives the spiral blade 111 to rotate, so that when the equipment is in use, the spiral blade 111 can make the material discharge evenly.
[0030] like Figure 2~Figure 5 As shown, a groove is provided inside the inner shell 13, and the driving shaft 102 is rotatably installed inside the groove.
[0031] like Figure 2~Figure 5 As shown, a stirring tank is provided inside the inner shell 13, and the driven shaft 104 is rotatably installed inside the stirring tank.
[0032] like Figure 2~Figure 5 As shown, a gear groove is provided inside the inner shell 13, and the driving bevel gear 103 is rotatably mounted inside the gear groove.
[0033] like Figure 2~Figure 5As shown, a circular groove is provided inside the inner shell 13, and the driven bevel gear 105 is rotatably installed inside the circular groove.
[0034] like Figure 2 As shown, a rotation groove is provided inside the material conveying pipe 23, and the follower shaft 110 is rotatably installed inside the rotation groove.
[0035] like Figure 2~Figure 4 As shown, a hole slot is provided inside the transmission box 9, and the driving gear 107 is rotatably mounted inside the hole slot.
[0036] In this embodiment, when the equipment is used, the operator first pours the material from the feed hopper 8 into the inner shell 13, and then starts the heating coil 10, so that the heating coil 10 heats the material inside the inner shell 13, and starts the drive motor 101 at the same time, the drive motor 101 drives the driving shaft 102 to rotate, the driving shaft 102 drives the driving bevel gear 103 to rotate, the driving bevel gear 103 drives the driven bevel gear 105 to rotate, the driven bevel gear 105 drives the driven shaft 104 to rotate, and the driven shaft 104 drives the stirring rod 106 to rotate, so as to stir the material inside the inner shell 13 so that the material inside the inner shell 13 is heated more evenly. When the material inside the inner shell 13 is heated, the drive motor 101 is started in the reverse direction, and the drive motor 101 drives the driving shaft 1 02 rotates in the opposite direction, the driving shaft 102 drives the driving gear 107 to rotate, the driving gear 107 drives the ratchet 108 to rotate, the ratchet 108 drives the rotating shaft 112 to rotate, the rotating shaft 112 drives the synchronous belt 109 to transmit inside the transmission box 9, the synchronous belt 109 drives the follower shaft 110 to rotate, the follower shaft 110 drives the spiral blade 111 to rotate inside the feed pipe 23, so that the material inside the inner shell 13 is evenly discharged into the extrusion barrel 2, and then the second motor 18 is started, the second motor 18 drives the rotating shaft 19 to rotate, the rotating shaft 19 drives the screw rod 20 to rotate, the screw rod 20 drives the second blade 21 to rotate, and the heated material is discharged through the discharge pipe 22, so that the inner shell 13 can be discharged more evenly when feeding to the extrusion barrel 2.
[0037] Example 2
[0038] like Figure 1~Figure 3 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes that the bottom of the base plate 3 is fixedly connected with four symmetrically arranged storage columns 11 by bolts, and a lifting motor 14 is installed inside the storage column 11. The output end of the lifting motor 14 is connected with a coaxially arranged threaded rod 15 through a coupling, and a telescopic leg 12 is threadedly sleeved on the outer peripheral surface of the threaded rod 15, and a guide rod 16 is fixedly connected inside the storage column 11.
[0039] In this embodiment, a thermostat 4 is installed on one side of the outer shell 1, and a control button 5 is provided on the thermostat 4. A warning light 6 is installed on the top of the outer shell 1, and a temperature detector 7 is installed inside the inner shell 13. When the equipment is in use, the operator needs to move the equipment to the designated position first. When the levelness of the designated position is poor, the lifting motor 14 inside the four storage columns 11 can be started. The lifting motor 14 drives the threaded rod 15 to rotate, and the threaded rod 15 drives the telescopic leg 12 to slide downward along the guide rod 16 until the equipment is in a horizontal state and then the motor slot is closed, so that the equipment is always in a horizontal state when in use, thereby extending the service life of the equipment.
[0040] When the device is in use, the temperature detector 7 inside the inner shell 13 will detect the temperature inside the inner shell 13 and display it on the thermostat 4. When the temperature inside the inner shell 13 is too high or too low, the warning light 6 lights up, and the operator can control the temperature of the heating coil 10 through the control button 5, thereby controlling the temperature inside the inner shell 13, so that the temperature control of the device is more accurate when in use.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An extruder for processing and producing heat-resistant wires and cables, characterized in that: The invention comprises an outer shell (1), a bottom plate (3) and an extrusion barrel (2), wherein the top of the bottom plate (3) is fixedly connected to two symmetrically arranged support columns (17) by bolts, one side of the outer shell (1) is fixedly connected to a transmission box (9) by bolts, a feed hopper (8) is arranged on the top of the outer shell (1), an inner shell (13) is fixedly connected to the inside of the outer shell (1), a feed pipe (23) is arranged at the bottom of the inner shell (13), a heating coil (10) is installed inside the outer shell (1), a second motor (18) is installed on one side of the extrusion barrel (2), an output end of the second motor (18) is connected to a coaxially arranged rotating shaft (19) by a coupling, one end of the rotating shaft (19) is fixedly connected to a screw rod (20), a second blade (21) is fixedly sleeved on the outer circumference of the screw rod (20), one end of the extrusion barrel (2) is fixedly connected to a discharge pipe (22) by screws, and a transmission component is arranged inside the outer shell (1); The transmission assembly comprises a driving motor (101), the output end of the driving motor (101) is connected to a coaxially arranged driving shaft (102) via a coupling, a driving bevel gear (103) is fixedly sleeved on the outer circumference of the driving shaft (102), a driven shaft (104) is rotatably mounted inside the inner shell (13), a driven bevel gear (105) is fixedly sleeved on the outer circumference of the driven shaft (104), the driving bevel gear (103) and the driven bevel gear (105) are meshed, and a plurality of stirring rods (105) are fixedly sleeved on the outer circumference of the driven shaft (104) and are evenly spaced. 6), a driving gear (107) is fixedly sleeved on the outer circumference of the driving shaft (102), a rotating shaft (112) is rotatably mounted inside the transmission box (9), a ratchet (108) is movably sleeved on the outer circumference of the rotating shaft (112), the ratchet (108) and the driving gear (107) are meshed, a follower shaft (110) is rotatably mounted inside the feed pipe (23), a synchronous belt (109) is commonly mounted on the outer circumferences of the follower shaft (110) and the rotating shaft (112), and a spiral blade (111) is fixedly sleeved on the outer circumference of the follower shaft (110).
2. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: The bottom of the base plate (3) is fixedly connected to four symmetrically arranged storage columns (11) by bolts, a lifting motor (14) is installed inside the storage column (11), the output end of the lifting motor (14) is connected to a coaxially arranged threaded rod (15) through a coupling, the outer peripheral surface of the threaded rod (15) is threadedly sleeved with a telescopic leg (12), and the inside of the storage column (11) is fixedly connected to a guide rod (16).
3. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: A groove is provided inside the inner shell (13), and the driving shaft (102) is rotatably mounted inside the groove.
4. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: A stirring tank is provided inside the inner shell (13), and the driven shaft (104) is rotatably mounted inside the stirring tank.
5. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: A gear groove is provided inside the inner shell (13), and the driving bevel gear (103) is rotatably mounted inside the gear groove.
6. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: A circular groove is provided inside the inner shell (13), and the driven bevel gear (105) is rotatably mounted inside the circular groove.
7. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: A rotation groove is provided inside the material conveying pipe (23), and the follower shaft (110) is rotatably mounted inside the rotation groove.
8. The extruder for processing and producing heat-resistant wires and cables according to claim 1, characterized in that: A hole slot is provided inside the transmission box (9), and the driving gear (107) is rotatably mounted inside the hole slot.
