Full-automatic five-combination all-in-one machine for nylon zippers
By using a tie-adhesive robot to grab and pull the tape in a fully automatic five-in-one nylon zipper machine, combined with the design of the glue wheel and the rubber feeding track, the tape bending problem caused by the rubber feeding device in the existing technology is solved, and the production process is improved stability and efficiency.
Patent Information
- Application Number
- CN202420140593.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-19
AI Technical Summary
During the production process of existing nylon zippers, the glue feeding device of the adhesive patching device adopts a push-type design, which can easily cause the tape to bend and affect the overall working efficiency.
A fully automatic five-in-one nylon zipper machine including a rubber feeding mechanism, a rubber pasting mechanism and a tie-in robot is designed. The tape is grabbed and pulled through the tie-in robot to avoid bending, and the tape is delivered in combination with the rubber wheel and the rubber feeding track. Input and convey.
It effectively avoids the problem of tape bending, improves the stability and efficiency of the adhesive pasting process, and ensures the quality of the fixed inch, melting teeth, adhesive pasting, punching and socket processing of the zipper tape.
Smart Images

Figure CN222201773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a zipper device, more specifically to a nylon zipper full-automatic five-in-one machine. Background Art
[0002] In the process of nylon zipper production, the zipper tape needs to be sized, melted, glued, punched and inserted. The existing glue processing is mainly automated by gluing machines. However, most of the existing gluing machines use glue feeding devices to achieve the effect of automatic glue feeding. The glue feeding process of the existing glue feeding device is mainly through the active rotation of the rubber wheel, and the rotation of the rubber wheel is used to form a thrust for the tape, so as to feed the tape into the welding part, such as the glue feeding device structure disclosed in the invention patent with patent number 202210469232.6 and the name of Nylon Zipper Tape Two-End Clothing Machine. However, the above-mentioned pushing-type glue feeding device is prone to pushing and bending of the tape during the glue feeding process, thereby affecting the overall operation of the gluing equipment. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model aims to provide a fully automatic five-in-one nylon zipper machine in which the adhesive tape will not bend during gluing.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic five-in-one nylon zipper machine, comprising a sizing device, a melting tooth device, a gluing device, a punching device and a socket processing device, wherein the gluing device comprises a gluing mechanism, a gluing mechanism and a gluing robot, after the zipper tape is pulled out from the melting tooth device, it passes through the gluing mechanism, the gluing mechanism and the gluing robot are respectively arranged on the left and right sides of the gluing mechanism to feed the tape into the gluing mechanism, wherein the gluing robot extends into the gluing mechanism to pull the tape delivered to the gluing mechanism by the gluing mechanism, so that the tape crosses over the zipper tape passing through the gluing mechanism, and then the tape is attached to the zipper tape through the gluing mechanism.
[0005] As a further improvement of the utility model, the glue pulling robot includes a movable base and a claw head. The movable base is in the shape of an elongated strip, and one end extends to a position close to the glue sticking mechanism. The claw head can be installed on the movable base in a translational manner to extend into the glue sticking mechanism, or to grab the tape and move across the zipper tape.
[0006] As a further improvement of the utility model, the claw head includes an upper claw, a lower claw and a claw seat, a movable screw rod is rotatably inserted in the movable base, the upper claw and the lower claw are installed on the claw seat in an upper and lower distribution, the claw seat is slidably arranged on the movable base, a screw rod seat is fixed on the lower side of the claw seat, the screw rod seat is sleeved on the movable screw rod and is threadedly connected to the movable screw rod.
[0007] As a further improvement of the utility model, the upper claw includes a moving claw rod, a stationary claw rod and an upper claw cylinder. The cylinder body of the upper claw cylinder is fixedly mounted on the claw seat. One end of the stationary claw rod is fixed on the claw seat. The moving claw rod is hingedly mounted on the stationary claw rod. One end is provided with anti-slip grooves as a clamping end, and the other end is a free end. The moving claw rod is linked with the push rod of the upper claw cylinder, and the clamping end of the moving claw rod is driven by the upper claw cylinder to flip up and down to clamp or release the tape.
[0008] As a further improvement of the utility model, a flip groove is provided on the upper side surface of the stationary claw rod, the moving claw rod is arranged in the flip groove and hinged with the groove wall of the flip groove, a push block is slidably provided in the flip groove, and the push block is installed on the push rod of the upper claw cylinder to be pushed by the upper claw cylinder to move toward or away from the moving claw rod, so as to lift the free end of the moving claw rod so that the clamping end flips downward, or lower the free end of the moving claw rod so that the clamping end flips upward.
[0009] As a further improvement of the present invention, the glue feeding mechanism includes a rubber wheel and a glue feeding track, one end of the glue feeding track extends into the glue sticking mechanism, the rubber wheel is rotatably installed on the end of the glue feeding track away from the glue sticking mechanism, and the adhesive tape is pulled out from the rubber wheel, passes through the glue feeding track and extends into the glue sticking mechanism.
[0010] As a further improvement of the utility model, a tape detection component is provided on the glue feeding track, and the tape detection component includes a detection wheel, a light sensor and a detection base. The detection base is fixed on the glue feeding track, and the detection wheel is rotatably mounted on the detection base. The wheel surface of the detection wheel is in contact with the tape and is rotated by the tape. A plurality of light holes are provided on the detection wheel. The light sensor is installed on the detection base near the detection wheel, and the detection light beam of the light sensor can pass through the light hole or be blocked by the detection wheel, so as to detect and calculate the number of rotations of the detection wheel.
[0011] The beneficial effect of the utility model is that by setting the sizing device, the tooth-melting device, the gluing device, the punching device and the socket processing device, the sizing, tooth-melting, gluing, punching and socket processing of the nylon zipper tape can be realized, and by setting the gluing device as a glue feeding mechanism, a glue sticking mechanism and a glue pulling robot, the glue feeding mechanism can be used to feed the adhesive tape into the glue sticking mechanism, and then the adhesive tape can be grabbed by the glue pulling robot and moved to a position across the zipper tape. Compared with the pure pushing method adopted in the prior art, this can better avoid a series of problems caused by the bending of the adhesive tape. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is the overall structure diagram of the fully automatic five-in-one nylon zipper machine of the utility model;
[0013] Figure 2 for Figure 1 The overall structural diagram of the glue sticking device in FIG.
[0014] Figure 3 for Figure 2 The overall structure diagram of the middle glue feeding mechanism;
[0015] Figure 4 for Figure 2 The overall structure diagram of the middle rubber pulling robot. DETAILED DESCRIPTION
[0016] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
[0017] Reference Figures 1 to 4 As shown, a fully automatic five-in-one nylon zipper machine of this embodiment includes a sizing device, a melting device, a gluing device, a punching device and a socket processing device. The gluing device includes a gluing mechanism 1, a gluing mechanism 2 and a gluing manipulator 3. After the zipper tape is pulled out from the melting device, it passes through the gluing mechanism 2. The gluing mechanism 1 and the gluing manipulator 3 are respectively arranged on the left and right sides of the gluing mechanism 2 to feed the tape into the gluing mechanism 2, wherein the gluing manipulator 3 extends into the gluing mechanism 2 to pull the gluing mechanism 1 and transport it to the gluing machine. The adhesive tape in the adhesive mechanism 2 is passed through the zipper tape through the adhesive laminating mechanism 2, and then the adhesive tape is attached to the zipper tape through the adhesive laminating mechanism 2. In this embodiment, the adhesive laminating device is arranged as a adhesive feeding mechanism 1, an adhesive laminating mechanism 2 and a adhesive pulling robot 3, so that in the process of adhesive feeding, not only the adhesive is fed by the adhesive feeding mechanism 1, but also the adhesive tape is pulled and conveyed by the adhesive pulling robot 3, which effectively avoids the pure push-feeding conveying method in the prior art and can effectively avoid a series of problems caused by the adhesive tape bending in the adhesive laminating mechanism 2.
[0018] As a specific implementation of the improvement, the glue pulling robot 3 includes a mobile base 31 and a claw head 32. The mobile base 31 is in the shape of a long strip, and one end extends to a position close to the glue sticking mechanism 2. The claw head 32 can be installed on the mobile base 31 in a translational manner to extend into the glue sticking mechanism 2, or grab the tape and move across the zipper tape. Through the arrangement of the above-mentioned mobile base 31 and the claw head 32, the claw head 32 can effectively slide back and forth on the mobile base 31, thereby achieving the effect of grabbing and then pulling the tape.
[0019] As an improved specific implementation method, the claw head 32 includes an upper claw 321, a lower claw 322 and a claw seat 323, and a movable screw rod 324 is rotatably penetrated in the movable base 31, and the upper claw 321 and the lower claw 322 are installed on the claw seat 323 in an upper and lower distribution, and the claw seat 323 is slidably arranged on the movable base 31, and a screw rod seat is fixed on the lower side of the claw seat 323, and the screw rod seat is sleeved on the movable screw rod 324 and is threadedly connected to the movable screw rod 324. By setting the upper claw 321 and the lower claw 322, the upper and lower tapes can be pulled synchronously to achieve the effect of gluing the upper and lower sides of the zipper tape, and by setting the claw seat 323 and the movable screw rod 324, the principle of screw rod transmission can be used to drive the claw seat 323 to move back and forth.
[0020] As an improved specific implementation, the upper claw 321 includes a movable claw rod 3211, a stationary claw rod 3212 and an upper claw cylinder 3213, the cylinder body of the upper claw cylinder 3213 is fixedly mounted on the claw seat 323, one end of the stationary claw rod 3212 is fixed on the claw seat 323, the movable claw rod 3211 is hingedly mounted on the stationary claw rod 3212, one end is provided with an anti-slip groove as a clamping end, and the other end is a free end, the movable claw rod 3211 is linked with the push rod of the upper claw cylinder 3213, and the clamping end of the movable claw rod 3211 is driven by the upper claw cylinder 3213 to flip up and down to clamp To hold or release the tape, through the setting of the above-mentioned movable claw rod 3211 and the stationary claw rod 3212, the upper claw cylinder 3213 can effectively drive the free end of the movable claw rod 3211 in the up and down direction, and then use the lever principle to realize the up and down flipping of the clamping end, so as to realize the use of the clamping end to clamp or release the tape. Compared with the method of directly driving the clamping end, on the one hand, it has a higher clamping force, and on the other hand, the movable claw rod 3211 and the stationary claw rod 3212 can be set longer, so that the clamping ends of the movable claw rod 3211 and the stationary claw rod 3212 can better extend into the glue sticking mechanism 2.
[0021] As an improved specific implementation method, a flip groove 3214 is provided on the upper side surface of the stationary claw rod 3212, and the moving claw rod 3211 is arranged in the flip groove 3214 and hinged with the groove wall of the flip groove 3214. A push block 3215 is slidably provided in the flip groove 3214, and the push block 3215 is installed on the push rod of the upper claw cylinder 3213, so as to be pushed by the upper claw cylinder 3213 to move toward the moving claw rod 3211 or away from the moving claw rod 3211, so as to lift the free end of the moving claw rod 3211 so that the clamping end is flipped downward, or to lower the free end of the moving claw rod 3211 so that the clamping end is flipped upward. By setting the flip groove 3214, the moving claw rod 3211 can be accommodated in the stationary claw rod 3212, thereby reducing the external space occupied by the moving claw rod 3211 and the stationary claw rod 3212.
[0022] As an improved specific implementation method, the glue feeding mechanism 1 includes a rubber wheel 11 and a glue feeding track 12, one end of the glue feeding track 12 extends into the glue sticking mechanism 2, and the rubber wheel 11 is rotatably installed on the end of the glue feeding track 12 away from the glue sticking mechanism 2. The adhesive tape is pulled out from the rubber wheel 11, passes through the glue feeding track 12, and then extends into the glue sticking mechanism 2. Through the arrangement of the above structure, it is possible to effectively utilize the cooperation of the glue feeding track 12 and the rubber wheel 11 to transport the adhesive tape to the glue sticking mechanism 2.
[0023] As an improved specific implementation method, a tape detection component 13 is provided on the glue feeding track 12, and the tape detection component 13 includes a detection wheel 131, a light sensor 132 and a detection base 133. The detection base 133 is fixed on the glue feeding track 12, and the detection wheel 131 is rotatably mounted on the detection base 133. The wheel surface of the detection wheel 131 is against the tape and rotates driven by the tape. A plurality of light-transmitting holes are opened on the detection wheel 131, and the light sensor 12 is installed on the detection base 133 at a position close to the detection wheel 131, and the detection light beam of the light sensor can pass through the light-transmitting hole or be blocked by the detection wheel 131, so as to detect and calculate the number of rotations of the detection wheel 131. By setting the tape detection component 13 of the above structure, the usage length of the tape can be detected by the number of rotations of the detection wheel 131, and by adopting the setting of the light sensor 132 and the light-transmitting hole, the number of rotations of the detection wheel 131 can be simply and effectively calculated by detecting the number of times the light is blocked, and the detection result is more accurate and reliable.
[0024] To summarize, the fully automatic five-in-one nylon zipper machine of this embodiment, by configuring the gluing device to be a gluing mechanism 1, a gluing mechanism 2 and a gluing robot 3, can realize grabbing and pulling the tape sent from the gluing mechanism 1 to the gluing mechanism 2 through the action of the gluing robot 3, thereby effectively avoiding the problem of easy bending of the tape caused by pushing in the prior art.
[0025] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A fully automatic five-in-one nylon zipper machine, comprising a sizing device, a tooth melting device, a gluing device, a punching device and a socket processing device, characterized in that: The glue sticking device comprises a glue feeding mechanism (1), a glue sticking mechanism (2) and a glue pulling robot (3). After the zipper tape is pulled out from the melting tooth device, it passes through the glue sticking mechanism (2). The glue feeding mechanism (1) and the glue pulling robot (3) are respectively arranged on the left and right sides of the glue sticking mechanism (2) to feed the adhesive tape into the glue sticking mechanism (2). The glue pulling robot (3) extends into the glue sticking mechanism (2) to pull the adhesive tape delivered by the glue feeding mechanism (1) to the glue sticking mechanism (2), so that the adhesive tape crosses over the zipper tape passing through the glue sticking mechanism (2), and then the adhesive tape is stuck to the zipper tape through the glue sticking mechanism (2).
2. The fully automatic five-in-one nylon zipper machine according to claim 1, characterized in that: The glue pulling robot (3) comprises a movable base (31) and a claw head (32); the movable base (31) is in the shape of an elongated strip, with one end extending to a position close to the glue sticking mechanism (2); the claw head (32) can be installed on the movable base (31) in a translational manner so as to extend into the glue sticking mechanism (2) or to grab the adhesive tape and move across the zipper tape.
3. The fully automatic five-in-one nylon zipper machine according to claim 2, characterized in that: The claw head (32) comprises an upper claw (321), a lower claw (322) and a claw seat (323); a movable screw rod (324) is rotatably inserted in the movable base (31); the upper claw (321) and the lower claw (322) are installed on the claw seat (323) in an upper and lower distribution; the claw seat (323) is slidably arranged on the movable base (31); a screw rod seat is fixed on the lower side of the claw seat (323); the screw rod seat is sleeved on the movable screw rod (324) and is threadedly connected to the movable screw rod (324).
4. The fully automatic five-in-one nylon zipper machine according to claim 3, characterized in that: The upper claw (321) includes a movable claw rod (3211), a stationary claw rod (3212) and an upper claw cylinder (3213). The cylinder body of the upper claw cylinder (3213) is fixedly mounted on the claw seat (323). One end of the stationary claw rod (3212) is fixed on the claw seat (323). The movable claw rod (3211) is hingedly mounted on the stationary claw rod (3212). One end is provided with an anti-slip groove as a clamping end, and the other end is a free end. The movable claw rod (3211) is linked with the push rod of the upper claw cylinder (3213). The clamping end of the movable claw rod (3211) is driven by the upper claw cylinder (3213) to flip up and down to clamp or release the tape.
5. The fully automatic five-in-one nylon zipper machine according to claim 4, characterized in that: The upper side surface of the stationary claw rod (3212) is provided with a flip groove (3214), the movable claw rod (3211) is arranged in the flip groove (3214) and is hinged to the groove wall of the flip groove (3214), and a push block (3215) is slidably provided in the flip groove (3214), and the push block (3215) is installed on the push rod of the upper claw cylinder (3213) to be pushed by the upper claw cylinder (3213) to move toward the movable claw rod (3211) or away from the movable claw rod (3211) to lift the free end of the movable claw rod (3211) so that the clamping end flips downward, or to lower the free end of the movable claw rod (3211) so that the clamping end flips upward.
6. The fully automatic five-in-one nylon zipper machine according to claim 5, characterized in that: The glue feeding mechanism (1) comprises a glue wheel (11) and a glue feeding track (12); one end of the glue feeding track (12) extends into the glue sticking mechanism (2); the glue wheel (11) is rotatably mounted on the end of the glue feeding track (12) away from the glue sticking mechanism (2); the adhesive tape is pulled out from the rubber wheel (11), passes through the glue feeding track (12), and then extends into the glue sticking mechanism (2).
7. The fully automatic five-in-one nylon zipper machine according to claim 6, characterized in that: The adhesive tape detection assembly (13) is provided on the adhesive feeding track (12). The adhesive tape detection assembly (13) comprises a detection wheel (131), a light sensor (132) and a detection base (133). The detection base (133) is fixed on the adhesive feeding track (12). The detection wheel (131) is rotatably mounted on the detection base (133). The wheel surface of the detection wheel (131) abuts against the adhesive tape and is driven by the adhesive tape to rotate. The detection wheel (131) is provided with a plurality of light-transmitting holes. The light sensor (132) is mounted on the detection base (133) at a position close to the detection wheel (131). The detection light beam of the light sensor can pass through the light-transmitting holes or be blocked by the detection wheel (131), so as to detect and calculate the number of rotations of the detection wheel (131).
