475results about "Windings insulation material" patented technology

The invention relates to the technical field of electromagnetic coils, in particular to a laminated planar spiral coil winding. The laminated planar spiral coil winding is formed by laminating at least two layers of planar spiral coils, the spiral center fitting line formed by each turn of wire is linear, the planar spiral coils occupy the whole winding plane, the strong magnetic center deviates from the geometric center of the planar spiral coils, and the phases of the winding are different in layer. The invention aims to provide competitive choices for the axial flux motor winding, such as high copper full rate, low copper loss, large air gap, easy heat dissipation and low production cost.

The present invention provides a core assembly, a motor, a compressor, and a vehicle. The core assembly includes: a core body, the core body includes a plurality of segmented cores, and a mounting groove is provided at the edge of at least one end face of each segmented core; a plurality of insulating frames, each segmented core is arranged between two insulating frames, and the two insulating frames are distributed at both ends of a segmented core, and at least one insulating frame is provided with an insulating protrusion for covering both sides of the segmented core on one end face facing the segmented core, and the insulating protrusion cooperates with the mounting groove. By covering both sides of the segmented core with the insulating protrusion, the thickness of the portion of the insulating frame covering the end face of the segmented core and extending along the end face can be effectively reduced while ensuring sufficient creepage distance between the winding of the motor and the core assembly, thereby reducing the length of the core assembly in the axial direction of the core body, thereby facilitating reduction in motor volume and weight, and high insulation reliability.

A stator for an axial flux machine includes a plurality of units (100; 200; 400) disposed generally circumferentially around an axis. Each of the units (100; 200; 400) is operable to generate a magnetic field generally parallel to the axis. Each of the units (100; 200; 400) respectively includes: an axially extending stator core tooth (102T; 202T; 402T) defining at least part of a stator core, and a set of windings (102C; 202C; 402C) wound around the stator core tooth. The stator includes a heat dissipation arrangement for facilitating dissipation of heat from the stator core during operation of the stator. By facilitating dissipation of heat generated or accumulated in the stator core during operation of the stator, the performance, efficiency and / or lifespan of the stator can be improved.

A pole cover is provided for receiving and guiding a winding on a rotor of an electric motor, comprising multiple segments which extend in a radial direction to a center axis of the pole cover, wherein the segments receive a partial region of the winding of the electric motor, and wherein each of the segments includes a winding region to receive the winding and a segment connection region for connecting to other segments, wherein the winding region and the segment connection region border on each other and the segment connection region is situated closer to the center axis than the winding region. The segment connection regions extend at least partially in the circumferential direction about the center axis and each segment connection region protrudes, in the circumferential direction about the center axis, beyond the adjoining winding region. Multiple decoupling regions are also provided, each being situated between two segment connection regions in the circumferential direction about the center axis. An electric motor having such a pole cover and a method for producing a pole cover are also provided.

A stator includes: a stator core having an annular shape, a coil, and a cover member having a cylindrical shape. The stator core includes a plurality of teeth portions that are aligned in a circumferential direction and a plurality of slots that are formed between the teeth portions which are adjacent to each other in the circumferential direction. In the coil, a plurality of conductor wire portions are wound around each of the teeth portions through the slots. The cover member is arranged to be inserted into an inner circumferential portion of the stator core such that an outer circumferential surface faces an opening on an inside in a radial direction of the plurality of slots. A foamable insulation member that covers an outer surface of the plurality of the conductor wire portions of the coil and is bonded to the outer circumferential surface of the cover member through the opening of the slots is loaded in each of the slots.

The invention discloses a large-bore high-density joint motor for a humanoid robot, which comprises a stator and a rotor, and is characterized in that the rotor comprises a hollow shaft and magnetic steel surface-mounted on the outer wall of the hollow shaft; the stator comprises a stator core outside the magnetic steel, insulating end plates are arranged at the two ends of the stator core, windings are arranged at the outer ends of the insulating end plates, a leading-out wire is arranged at the outer end of one winding, a thermal resistor is arranged on the winding, and a temperature sensor of the thermal resistor is embedded in the winding; by arranging the thermal resistor on the winding, the temperature can be monitored at any time, so that the load of the motor can be adjusted according to the monitored temperature, the influence on normal operation caused by overhigh temperature rise of the motor is prevented, the diameter of the rotor is increased and the crack ratio is increased by arranging the inner cavity of the hollow shaft into a large inner hole structure and matching the pole slots of the stator and the rotor to adopt 18 slots and 20 poles, and the reliability of the motor is improved. The magnetic conduction thickness of the hollow shaft can be reduced by selecting multiple poles, and the purpose of reducing the weight of the hollow shaft is achieved.

The invention comprises a stator (1) for an electric motor, having a basic shape, wherein the basic shape consists of a one-piece insulating material (14) and the stator (1) has a first end region (5), a second end region (6), and a core region (7) arranged between the first end region (5) and the second end region (6), wherein electrical lines (4) for coil windings are embedded in the insulating material (14), wherein the electrical lines (4) run essentially in the transverse direction (11) in the insulating material (14) of the first end region (5) and the second end region (6) and in the longitudinal direction (12) in the insulating material (14) of the core region (7), wherein the core region (7) has at least one sequence of alternatingly arranged first core layers (8) and second core layers (9) in the longitudinal direction (12),wherein the insulating material (14) is formed in the first core layer (8) as a column structure (10) and in the second core layer (9) as a surface structure (21), and wherein ferromagnetic material (13) for forming stator teeth (3) is arranged between the column structures (10) made of insulating material (14) in the first core layers (8). The invention further comprises a method (100) for producing a stator (1).

The invention relates to an equivalent modeling establishment method for a winding in a slot of an outer rotor permanent magnet synchronous motor. The method comprises the following steps: S1, obtaining winding parameters of the outer rotor permanent magnet synchronous motor; s2, performing equivalent treatment on copper, air, insulation and enameled wires existing in a single winding; s3, calculating a single equivalent heat conductivity coefficient; s4, stacking according to the single winding in the S2, and calculating the equivalent heat conductivity coefficient of the whole slot winding; and S5, carrying out equivalence on the equivalent heat conductivity coefficient of the whole slot winding obtained in the step S4 and slot insulation again to obtain an equivalent slot heat conductivity coefficient of the whole model, and completing equivalent modeling of the winding in the slot of the permanent magnet synchronous motor. The method has the advantages that materials, including copper, insulation, air, enameled wires and the like, of the winding in the groove are equivalent to the variable-heat-conductivity-coefficient conductor, the heat conductivity coefficient and the heat flux density of the equivalent model are calculated, and meanwhile, the three-dimensional temperature field global simulation model is established, so that the transient temperature field distribution of the outer rotor permanent magnet synchronous motor is more accurate.

A related heating or cooling apparatus, namely a fluid circulator (100) for heating or cooling systems comprising: a body pump (1) having an impeller for moving the fluid; an electric motor (2) for rotating the impeller, the electric motor (2) comprising at least one electrical winding (21); at least one terminal (22) of an electrical power supply wiring of the electric motor (2); at least one electrical connection (5) between the terminal (22) and an end of the at least one electrical winding (21). The at least one electrical winding (21) is made of aluminum or alloys thereof, and the fluid circulator is provided with a protection element configured for sealingly enclosing the at least one electrical connection (5).

The invention provides a 10kV explosion-proof motor stator winding turn-to-turn insulation breakdown risk control method and system, and relates to the technical field of motor manufacturing, and the method comprises the steps: determining the existence of a turn-to-turn insulation defect through analyzing a creepage breakdown phenomenon in batch production, and positioning breakdown points which intensively appear at the head and tail turns of a lead end, obtaining a breakdown point position characteristic; based on the position characteristics of the breakdown points, main causes of insulation weakness are obtained through analysis; based on the main reason of weak insulation, a single-sided polyester film reinforced mica tape is selected as an inter-turn insulation material; and performing process verification on the turn-to-turn insulating material to obtain structural characteristic parameters of the insulating material. According to the method, the reliability and consistency of turn-to-turn insulation of the 10kV explosion-proof motor stator winding are improved through full-process control of data-driven defect diagnosis, material selection, process optimization, insulation strengthening and performance verification.

A resin composition for a stator, which is used for forming a sealing member in a stator including a stator core having a plurality of teeth parts and a plurality of slots that are alternately formed in a circumferential direction, a coil wound around the slot, accommodated in the slot, and having a pair of coil ends that each protrude over both sides from the stator core in an axial direction, and a sealing member provided by covering the coil in the slot, the resin composition for a stator including a thermosetting component, in which a cured product obtained by thermally curing the resin composition for a stator has a structure represented by Formula (1) and has an easily disassembling property. (In Formula (1), R1 and R2 each independently represent any of a hydrogen atom, a hydrocarbon group or aromatic group having 1 to 30 carbon atoms, a hydroxyl group, and an alkoxyl group having 1 to 30 carbon atoms.)

To avoid an increase in manufacturing cost of an electric motor, and increase the space factor of a winding portion while improving the reliability of a conductor wound in a first layer of the winding portion.SOLUTION: An electric motor manufacturing method performs: a first operation of winding a conductor from one end side to another end side of a winding drum in a radial direction of a yoke while leaving a gap between adjacent windings in a first layer; and a second operation of after the first operation, winding the conductor in the first layer so as to be in contact with the winding located at the other end, thereby moving at least a portion of the winding wound in the first operation toward the one end to close the gap.SELECTED DRAWING: Figure 15

An electric winding assembly includes a conductor core having a first end and an opposing second end, an insulation layer overlying the conductor core, and a conductive shield layer overlying the insulation layer. The conductive shield layer includes an insulative carrier circumferentially surrounding the insulation layer and a conductive layer disposed on the insulative carrier, the insulative carrier formed from a material having a thermal rating greater than 180° C., the conductive shield layer having a surface resistivity between 1.5 and 10 ohms per square.

The invention provides a method for manufacturing a stator coil of a generator stator coil notch anti-corona structure, and relates to the technical field of generator stator coils, the stator coil manufactured by the method has the advantages of simple anti-corona structure, convenient process and easy design and manufacture, the anti-corona effect at the notch of the coil can be improved, and the anti-corona effect of the notch of the coil can be improved. And by adopting the design of the multi-layer composite material, the corrosion resistance of the corona discharge structure is improved, the durability of the coil corona discharge layer is enhanced, the electric corrosion of the stator coil at the notch outlet is avoided, and the stability of the corona discharge performance of the stator coil is ensured.

The present application discloses a stator, a generator, a wind turbine generator set, and an anti-corona treatment method. The stator comprises an iron core and a winding; a plurality of mounting slots are distributed at intervals in the iron core in the circumferential direction; the winding is arranged on the iron core, and the winding comprises a plurality of branches; each branch comprises a plurality of coils; each mounting slot is internally provided with one coil; each coil has end parts protruding out of the iron core on the two sides of the iron core in the axial direction; at least one branch is provided with a potting layer, and the potting layer covers the end parts of some of the plurality of coils of the branches; and the working voltage of some of the coils when the generator works at a rated voltage is greater than a voltage anti-corona threshold.

A motor according to the present invention includes: a stator having a stator core and a coil; a rotor having a rotary shaft and a rotation body; a shaft bearing rotatably supporting the rotor; and a molding resin covering the stator. The motor has a coil end that is the coil protruding from the stator core in a shaft center X direction, and has a non-combustible layer provided to cover the coil end. The non-combustible layer is a metallic cover made of, for example, metal. The metallic cover is disposed to cover a periphery of a coil assembly in which the coil is formed on the stator core through an insulator. The metallic cover is integrated with the coil assembly by a molding resin.

A stator (10) includes: a stator core (11) with a slot (14); a coil (12) attached to the stator core (11) with a part of the coil inserted into the slot (14); and insulating paper (30). An opening of the slot (14) in an end surface of the stator core (11) that faces an axial direction includes an expanded portion (18a) whose width is increased in a direction in which a coil end portion of the coil (12) that protrudes from the end surface is bent. The insulating paper (30) is inserted into the slot (14) to insulate the stator core (11) from the coil (12), and accommodated in the expanded portion (18a) with a part of the accommodated insulating paper overlapping twice or more.

The invention discloses a corona-resistant polyimide film based on a core-shell structure nano SiO2 (at) PS filler and a preparation method of the corona-resistant polyimide film, and belongs to the technical field of high polymer materials. The preparation method comprises the following steps: dissolving diamine in a solvent under the protection of an inert atmosphere to obtain a diamine solution; preparing a nano SiO2 (at) PS filler dispersion liquid with a core-shell structure; adding the nano SiO2 (at) PS filler dispersion liquid into a diamine solution, fully stirring, and adding dianhydride to obtain polyamide acid resin; and carrying out vacuum negative pressure defoaming on the polyamide acid resin, and then carrying out curtain coating, stretching and imidization to obtain the corona-resistant polyimide film. The preparation method comprises the following steps: carrying out surface amination on a nano SiO2 filler, fixing an ATRP (Atom Transfer Radical Polymerization) initiator, and carrying out surface initiation on ATRP grafted polystyrene to obtain a nano SiO2 (at) PS filler with a core-shell structure; the nanofiller SiO2 (at) PS can effectively avoid the agglomeration phenomenon and is easier to disperse, meanwhile, the nanofiller SiO2 (at) PS has better compatibility in a polyamide acid solution system, and the prepared corona-resistant polyimide film has more uniform corona resistance, insulation and mechanical properties.

The utility model discloses a shielding type underwater thruster stator, which belongs to the technical field of underwater thrusters and comprises a metal shell, metal flanges are respectively welded at two ends of the metal shell, connecting welding holes are formed in the middle parts of the two metal flanges, shielding sleeves are fixedly sleeved in the two connecting welding holes, and the shielding sleeves are connected with the metal flanges. And the middle part of the shielding sleeve penetrates through the inner cavity of the metal shell. According to the utility model, the metal shell, the metal flange and the shielding sleeve are connected through welding, and the stator winding and the stator coil are arranged in the space formed by welding and sealing the metal shell, the metal flange and the shielding sleeve, so that a pressure compensation device is omitted, a sealing ring is not needed for sealing, and pressure compensation liquid is not needed; the problem of pressure compensation liquid leakage does not exist, the underwater propeller is designed to be of a pressure bearing structure and can work underwater for a long time, and the operation safety of the underwater propeller is greatly improved.

A stator (100) for an axial flux electric machine, comprising:-a plurality of stator members (200), each stator member comprising a core sleeve (109) placed between a core (105) and a coil (106); -a housing surrounding the stator members (200) wherein, for each of the stator members (200):-the core sleeve (109) extends at least partially between the top wall (111) and the bottom wall (110), thereby defining in the housing a cavity (600, 700) adapted to receive a cooling fluid flowing at the outside of the core sleeve (109); -at least some of the successive turns of the coil (106) are spaced apart thereby defining a fluid passage (602) towards the core sleeves (109) such that the pressurized cooling fluid supplied to the cavities (600, 700) creates a pressure difference between the outside and the inside of each core sleeve (109) thereby pressing the core sleeve (109) against the respective core (105).

To provide an insulator, a stator, and an electric motor capable of improving molding accuracy and assembling easiness.SOLUTION: An insulator 26 comprises a first insulator 61 and a second insulator 62 mounted from axially both sides of a stator core. The first insulator 61 has a first core end-surface covering portion 65 and a first skirt portion 79. The second insulator 62 has a second core end-surface covering portion 265 and a second skirt portion 279. The insulator has a coil drawing-out portion 77 integrally installed only on the first core end-surface covering portion 65 to draw out a terminal portion of a coil from the first insulator 61 to the outside. An axially longest portion of the second skirt portion 279 is longer in length than an axially longest portion of the first skirt portion 79.SELECTED DRAWING: Figure 6

The present disclosure generally relates to a one-component cationic polymerizable composition including an aromatic epoxy resin, an epoxy reactive diluent, a cationic polymerization initiator, a free radical forming compound and optionally a carboxylic acid and its use in impregnation processes.

The utility model discloses a Litz wire, a stator winding and a motor, and relates to the technical field of motors, the Litz wire comprises a plurality of strands of basic wires, the plurality of strands of basic wires are twisted into a whole, and each basic wire comprises a metal inner core, a graphene layer wrapping the metal inner core and an insulating layer wrapping the graphene layer; according to the technical scheme provided by the utility model, the technical effects of improving conductivity, reducing direct current loss, reducing heating, reducing skin effect and proximity effect under a high-frequency working condition, improving uniformity of current distribution, reducing alternating current loss and improving efficiency of the motor can be achieved.

A rotary electric machine stator includes: a stator core; a stator coil mounted on the stator core and including coil ends at both ends in an axial direction; and an insulating material portion provided at the coil ends and formed by a foam varnish. The insulating material portion includes, on a surface thereof, an uneven portion caused by foaming.

The application relates to the technical field of stator winding, in particular to a novel stator winding insulation structure of a fan coil motor, which comprises a stator core, the stator core is provided with winding wire slots, the stator core is provided with a stator winding at the winding wire slots, further comprises an insulation sheet main body, the insulation sheet main body is attached to the end face of the stator core, the insulation sheet main body is provided with an inner circular hole, the insulation sheet main body is provided with insulation tooth portions corresponding to the winding wire slots at the inner circular hole, the insulation tooth portions are at least partially bent and inserted into the winding wire slots, and the insulation tooth portions are at least partially clamped between the stator core and the stator winding. The device reduces the manufacturing cost of the motor, reduces the stator repair cost caused by the appearance defect, and improves the production qualified rate and production efficiency.

A stator for a brushless DC motor, the stator comprising: a plurality of coil windings; and a layered stack of laminations positioned around a centre axis, wherein the layered stack of laminations defines an annular shape, and wherein each lamination from the layered stack of laminations has: a first plurality of teeth, wherein the first plurality of teeth extend radially towards the centre axis and define a first plurality of channels between the first plurality of teeth, wherein each channel of the first plurality of channels is configured to receive at least a portion of a coil winding; a second plurality of teeth, wherein the second plurality of teeth extend radially away from the centre axis and define a second plurality of channels between the second plurality of teeth, wherein each channel of the second plurality of channels is configured to receive at least a portion of a coil winding; and wherein each of the first plurality of channels and the second plurality of channels is provided with a layer of electrically insulating ceramic material such that each coil winding of the 15 plurality of coil windings is electrically isolated from the layered stack of laminations.

An electric machine is described comprising a stator with a plurality of slots and an insulating ring covering one end of the stator. The insulating ring is provided with a plurality of chamfered openings aligned with the slots, a circumferential rib, and a recessed area extending from the rib to the openings. Windings are wound within the slots without conventional slot linings and extend away from them.

The invention relates to a method for producing an insulated winding for an electrical machine, in particular an electric motor or generator, comprising the steps: i. Providing a winding, in particular according to the method according to claim 2, ii. Insulating winding sections from each other, and iii. insulating at least a portion of an outer surface of the winding, wherein the insulating according to iii. is carried out by a different method than the insulating under ii.

Provided are an insulated wire and a preparation method thereof, a coil and an electronic / electrical device. The insulated wire includes a conductor and an insulation layer arranged on an outer periphery of the conductor, where a material of the insulation layer is obtained by mixing and pelletizing resin A and resin B. A material obtained by mixing contains units as shown in Formulae 1-3: where a molar proportion of the unit shown in Formula 1 is 3%-17%, a molar proportion of the unit shown in Formula 2 is 37%-77%, and a molar proportion of the unit shown in Formula 3 is 20%-47%. The present invention can improve the adhesion between pure PEEK resin and copper conductor and enhance the flexibility of the insulation material.