Vehicle body air conditioner flat top mounting device

The vehicle air conditioner flat-top installation device addresses improper installation issues by using a crossbeam, guide arms, and hydraulic cylinders to adjust and press the air-conditioning flat roof, ensuring proper fit and reducing air resistance.

CN222202532UActive Publication Date: 2024-12-20ZHENGZHOU MINGTAI TRANSPORTATION NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421146828.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-20
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing air conditioning installation on railway vehicles often results in improper installation of the air conditioner flat top, leading to height discrepancies and increased air resistance due to bulges, and requires complex structures that are difficult to match the roof and installation surface.

Method used

A vehicle air conditioner flat-top installation device comprising a crossbeam, guide arms, pulleys, clamping blocks, and hydraulic cylinders, which allows for adjustable fitting and pressing of the air-conditioning flat roof to match the roof dome's arc surface, ensuring proper installation and reducing bulges.

Benefits of technology

The device ensures proper installation of air-conditioning flat roofs by minimizing bulges, reducing air resistance, and adapting to different models and positions with a simple, easy-to-operate structure that meets size requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vehicle body air conditioner flat top installation device which comprises a cross beam and guide arms, the two ends of the cross beam are each provided with one guide arm, the two guide arms are connected with the cross beam through positioning pins, a sliding groove is formed in the position, located between the two guide arms, of the cross beam, and two pairs of pulleys are arranged in the sliding groove. The ends, away from the cross beam, of the two guide arms are each provided with a hydraulic cylinder, the telescopic ends of the two hydraulic cylinders are connected with the corresponding guide arms correspondingly, and the fixed ends of the two hydraulic cylinders are each connected with a fixed base. The shape of the end, away from the pulley, of the pressing block is attached to the end face of a longitudinal beam on the air conditioner flat top to be installed. According to the device, under the driving of the hydraulic cylinder, the two pressing blocks press the longitudinal beams on the two sides of the air conditioner flat top downwards at the same time till the air conditioner flat top is attached to the arc face of the roof dome, it is guaranteed that the air conditioner flat top is installed in place, protrusions are prevented from being formed, and air resistance generated when a vehicle runs is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of mechanical engineering, in particular to a vehicle body air conditioner flat roof installation device. Background Art

[0002] At present, the air conditioning frame is an essential component on rail vehicles. At present, the air conditioning installation of railway vehicles is mainly as follows: the air conditioning flat roof structure is installed in the area on the roof where the air conditioning equipment needs to be installed, and then the air conditioning equipment is fixedly connected to the air conditioning flat roof. Because the air conditioning equipment is located on the air conditioning flat roof, the air conditioning equipment is much higher than the roof. If the air conditioning flat roof is not installed properly on the roof, a bulge is formed in this area, and the air conditioning equipment will be higher than expected, increasing the air resistance of the vehicle when running. The air conditioning flat roof currently used requires not only to match the roof, but also to match the installation surface of the air conditioning frame. The structure is complex and difficult to install. Utility Model Content

[0003] The technical problem to be solved by the utility model is that in the prior art, during the process of car body adjustment, manufacturing and production, the air conditioner flat top may not be properly installed, resulting in the air conditioner flat top not meeting the size requirement for the height from the floor.

[0004] In order to solve the above technical problems, a technical solution provided by the utility model is:

[0005] A vehicle air conditioner flat-top installation device comprises a crossbeam and a guide arm. Two ends of the crossbeam are each provided with a guide arm, and two guide arms are connected to the crossbeam via positioning pins.

[0006] A first through hole is respectively provided at both ends of the crossbeam, a U-shaped groove is provided at one end of the guide arm close to the crossbeam, a second through hole is provided on both side walls of the U-shaped groove, and the two ends of the crossbeam are respectively placed in the corresponding U-shaped grooves on the guide arms, the second through hole and the corresponding first through hole are on the same straight line, and the first through hole and the corresponding second through hole are connected by a positioning pin, thereby connecting the crossbeam to the guide arm.

[0007] A slide groove is arranged on the cross beam between the two guide arms, two pairs of pulleys are arranged in the slide groove, a clamping block is connected under each pair of pulleys, and a hydraulic cylinder is arranged on one end of the two guide arms away from the cross beam.

[0008] Furthermore, the two pairs of pulleys can slide freely in the slide groove, that is, the distance between the two pairs of pulleys can be adjusted as needed.

[0009] Furthermore, the shape of the end of the pressing block away from the pulley fits the end surface of the longitudinal beam on the flat roof of the air conditioner to be installed.

[0010] The two clamping blocks move with the movement of the corresponding pulleys, so that the distance between the two clamping blocks can also be adjusted as needed. Because the clamping blocks correspond to the air-conditioning flat top structure, the device can adapt to the installation of aluminum alloy car body air-conditioning flat tops of different models, different positions, and different air-conditioning flat top structures.

[0011] Furthermore, the telescopic ends of the two hydraulic cylinders are respectively connected to the corresponding guide arms, and the guide arms are driven by the hydraulic cylinders. The guide arms are connected to the cross beams through positioning pins, and the clamping blocks are pressed against the longitudinal beams of the air-conditioning flat top. Driven by the hydraulic cylinders, the two clamping blocks press the longitudinal beams on both sides of the air-conditioning flat top downward at the same time until they are in fit with the arc surface of the roof dome.

[0012] The fixed ends are respectively connected to a fixed base, and the fixed base is used to fix the device when the air conditioner is installed on a flat roof.

[0013] The beneficial effects of the utility model are:

[0014] 1. In this device, driven by the hydraulic cylinder, two pressing blocks simultaneously press down the longitudinal beams on both sides of the air-conditioning flat roof until the air-conditioning flat roof fits with the arc surface of the roof dome, ensuring that the air-conditioning flat roof is installed in place, avoiding the formation of bulges, and reducing the air resistance of the vehicle when running.

[0015] 2. The distance between the two clamping blocks in this device can be adjusted as needed. The clamping blocks correspond to the two longitudinal beams on the air-conditioning flat roof structure. Therefore, this device can adapt to the installation of aluminum alloy body air-conditioning flat roofs of different models, different positions, and different air-conditioning flat roof structures, and has a wide range of adaptability.

[0016] 3. The device has a simple structure, is easy to adjust, and is simple to operate. It can realize the auxiliary installation of the flat roof of the car air conditioner, which can not only reduce the installation cost and labor, but also ensure the process size requirements.

[0017] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments are briefly introduced below. Obviously, the drawings described below are only two of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a structural schematic diagram of the device;

[0020] Figure 2 The air conditioning flat roof structure to be installed in the embodiment Figure 1 .

[0021] In the figure, 1-cross beam, 2-guide arm, 3-locating pin, 4-slide groove, 5-pulley, 6-pressing block, 7-hydraulic cylinder, 8-air conditioning flat top, 9-fixed base, 10-longitudinal beam, 11-bent beam. DETAILED DESCRIPTION

[0022] The embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein. Instead, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.

[0023] In the present utility model, unless otherwise clearly stipulated and limited, terms such as "installation", "setting", "connection", "fixation", and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances.

[0024] The names of the messages or information exchanged between multiple devices in the implementation manner of the present utility model are only used for illustrative purposes, and are not used to limit the scope of these messages or information.

[0025] Embodiment 1: Figure 1-2 As shown, a vehicle air conditioner flat-top installation device includes a crossbeam 1 and a guide arm 2. Two guide arms 2 are provided. Both ends of the crossbeam 1 are respectively provided with a first through hole, one end of the two guide arms 2 is provided with a U-shaped groove, and both side walls of the U-shaped groove are provided with a second through hole.

[0026] The two guide arms 2 are respectively arranged at the two ends of the beam 1, and the two ends of the beam 1 are respectively placed in the U-shaped grooves on the corresponding guide arms 2. The second through hole and the corresponding first through hole are on the same straight line. The first through hole and the corresponding second through hole are connected by the positioning pin 3, and then the beam 1 is connected to the guide arm 2.

[0027] A slide groove 4 is provided on the cross beam 1 between the two guide arms 2, and two pairs of pulleys 5 that can move freely in the slide groove 4 are provided in the slide groove 4. A clamping block 6 is connected to the bottom of each pair of pulleys 5. The shape of the end of the clamping block 6 away from the pulley 5 fits with the end face of the longitudinal beam 10 on the air-conditioning flat roof 8 to be installed, ensuring that no misalignment occurs when the air-conditioning flat roof 8 is pressed down by the clamping block 6.

[0028] A hydraulic cylinder 7 is disposed on each end of the two guide arms 2 away from the cross beam 1 .

[0029] The telescopic ends of the two hydraulic cylinders 7 are respectively connected to the corresponding guide arms 2, and the guide arms 2 are driven by the hydraulic cylinders 7. The guide arms 2 are connected to the crossbeam 1 through the positioning pins 3. The clamping blocks 6 are pressed against the longitudinal beams 10 of the air-conditioning flat roof 8. Driven by the hydraulic cylinders 7, the two clamping blocks 6 press the longitudinal beams 10 on both sides of the air-conditioning flat roof 8 downward at the same time until they are in fit with the arc surface of the roof dome.

[0030] The fixed ends are respectively connected to a fixed base 9, and the fixed base 9 is used to fix the device when the air-conditioning flat roof 8 is installed.

[0031] The process of using the overall technical solution formed by the above embodiments is as follows:

[0032] The assembled device is placed above the air-conditioning flat roof 8, wherein the two guide arms 2 are arranged on both sides of the air-conditioning flat roof 8, and the guide arms 2 are fixed to the assembly welding tooling on the roof by using the fixed base 9 to play an overall fixing role, so as to ensure that the bent beam 11 of the air-conditioning flat roof 8 fits with the arc of the roof when the air-conditioning flat roof 8 is pressed down, and the width of the pressing block 6 on the crossbeam 1 is adjusted to be consistent with the width of the longitudinal beams 10 on both sides of the air-conditioning flat roof 8 through the pulley 5, and the guide arm 2 is driven to move by the hydraulic cylinder 7 to fit the pressing block 6 with the outer contour of the longitudinal beam 10 on the air-conditioning flat roof 8, and then the hydraulic cylinder 7 is continued to be pulled down to press the longitudinal beams 10 on both sides of the air-conditioning flat roof 8 downward at the same time until the air-conditioning flat roof 8 fits with the arc surface of the roof dome. Embodiment 2

[0033] The difference between this embodiment and the first embodiment is that: when working, one device is arranged near two curved beams 11 on the air-conditioning flat roof 8 to be installed, so that the four corners of the air-conditioning flat roof 8 can be pressed down at the same time, thereby improving the installation efficiency and ensuring the height requirements of the four corners of the air-conditioning frame.

[0034] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A vehicle air conditioner flat roof installation device, comprising a cross beam and a guide arm, Its characteristics are: A guide arm is provided at both ends of the crossbeam, a slide groove is provided on the crossbeam between the two guide arms, two pairs of pulleys are provided in the slide groove, a clamping block is connected under each pair of pulleys, and a hydraulic cylinder is provided on one end of the two guide arms away from the crossbeam.

2. A vehicle air conditioner flat roof installation device according to claim 1, Its characteristics are: The two guide arms are connected to the crossbeam via positioning pins.

3. A vehicle air conditioner flat roof installation device according to claim 2, Its characteristics are: The two pairs of pulleys can slide freely in the slide groove.

4. A vehicle air conditioner flat roof installation device according to claim 3, Its characteristics are: The shape of the end of the pressing block away from the pulley is matched with the end surface of the longitudinal beam on the flat roof of the air conditioner to be installed.

5. A vehicle air conditioner flat roof installation device according to claim 4, Its characteristics are: The telescopic ends of the two hydraulic cylinders are respectively connected to the corresponding guide arms, and the fixed ends are respectively connected to a fixed base.