Preheating device for molten aluminum transportation tank

By designing the preheating device of the aluminum water transport tank, the combination of a rotating motor and induction coil is used to solve the problems of uneven preheating and complicated operation of the aluminum water transport tank, and the uniform heating of the tank body and effective insulation of the aluminum water are achieved.

CN222203527UActive Publication Date: 2024-12-20ANHUI HONGJIN MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420973751.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-20
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing aluminum water transport tanks fail to effectively preheat before loading aluminum water, resulting in uneven heating of the tank body, which may damage the tank body. The existing preheating device is cumbersome to operate and is prone to residual substances.

Method used

A preheating device for aluminum water transport tanks including positioning components and heating components is designed. The two-way threaded rod is driven by a rotating electric machine to drive the sliding block and the extrusion roller to position the tank body, and the induction coil is used to perform electromagnetic induction heating to achieve loading. preheating of the barrel.

Benefits of technology

It realizes simple and convenient preheating of aluminum water transport tanks, avoids the problems of uneven heating and residual substances in the tank body, and improves the insulation effect of aluminum water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a preheating device for a molten aluminum transportation tank, belongs to the technical field of molten aluminum transportation, and is used for solving the problem that an existing preheating device for the molten aluminum transportation tank is tedious in operation. Comprising a bottom plate and a positioning assembly, the positioning assembly comprises a U-shaped plate, the U-shaped plate is fixed to the upper portion of the bottom plate, a sliding groove is formed in the upper portion of the U-shaped plate, a two-way threaded rod is rotatably arranged in the sliding groove, two sliding blocks are in threaded connection with the upper portion of the two-way threaded rod, and the two sliding blocks are slidably arranged in the sliding groove; a moving block is fixed above the sliding block, a vertical plate is fixed above the moving block, two extrusion rollers are arranged on the side face of the vertical plate, a supporting block is fixed in the sliding groove, a rotating motor is fixed to the end of the U-shaped plate, an output shaft of the rotating motor is connected with a two-way threaded rod through a coupler, and a tank body is arranged above the U-shaped plate; a heating assembly is arranged on the tank body; the preheating device can be used for simply and conveniently preheating the molten aluminum transportation tank.
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Description

Technical Field

[0001] The utility model belongs to the technical field of molten aluminum transportation and relates to a preheating device for a molten aluminum transportation tank. Background Art

[0002] Molten aluminum, as the name suggests, is the liquid after aluminum products are melted at high temperature. In the process of casting aluminum products, the molten aluminum needs to be transported, which requires the use of a molten aluminum transportation device. The existing molten aluminum transportation devices mostly use molten aluminum transportation tanks for transportation. Before loading the molten aluminum, the existing molten aluminum transportation tanks need to be preheated.

[0003] Existing molten aluminum transport tanks often ignore the preheating step before loading molten aluminum. If the molten aluminum transport tank is not preheated, the tank body will be heated unevenly, which may easily cause potential damage to the molten aluminum transport tank and shorten its service life. At the same time, preheating the molten aluminum transport tank can increase the insulation effect of the molten aluminum and extend the insulation time. Existing preheating devices often use combustible gas for heating, which is cumbersome to operate and easily leaves other substances inside the molten aluminum transport tank. Therefore, we propose a simple-to-operate preheating device for molten aluminum transport tanks. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems in the existing technology and propose a preheating device for a molten aluminum transport tank. The technical problem to be solved by the device is: how to preheat the molten aluminum transport tank simply and conveniently.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A preheating device for a molten aluminum transport tank comprises a bottom plate and a positioning assembly, wherein the positioning assembly comprises a U-shaped plate, the U-shaped plate is fixed on the top of the bottom plate, a sliding groove is provided on the top of the U-shaped plate, a bidirectional threaded rod is rotatably provided inside the sliding groove, two sliding blocks are threadedly connected above the bidirectional threaded rod, both sliding blocks are slidably provided inside the sliding groove, a moving block is fixed above the sliding block, a vertical plate is fixed above the moving block, two extrusion rollers are provided on the side of the vertical plate, a supporting block is fixed inside the sliding groove, a circular hole is provided inside the supporting block, the bidirectional threaded rod is located inside the circular hole, a rotating motor is fixed at the end of the U-shaped plate, the output shaft of the rotating motor is connected to the bidirectional threaded rod through a coupling, a tank body is provided above the U-shaped plate, and a heating assembly is provided on the tank body.

[0007] A hanging rod is rotatably provided on the side of the tank body, a hanging hole is opened above the hanging rod, a fixing ring is fixed inside the tank body, a loading cylinder is fixed inside the fixing ring, the loading cylinder is made of metal material, an opening and closing cover is provided above the tank body, a liquid outlet pipe is provided on the tank body and the loading cylinder, and a closing cover is provided on the liquid outlet pipe.

[0008] With the above structure, the lifting rod and the hanging hole cooperate to lift the tank body, the fixing ring can support the loading cylinder, and the opening and closing cover is convenient for filling aluminum liquid.

[0009] A connecting groove is provided inside the tank body, and two installation bins are arranged between the tank body and the loading cylinder.

[0010] With the above structure, the connecting groove and the mounting chamber provide an installation position for the heating component.

[0011] The heating assembly includes a first connector, an induction coil and a second connector. The first connector is arranged above the support block, the first connector is connected to the power supply through an electric wire, the first connector is located inside the connecting groove, the induction coil is arranged inside the installation bin, the second connector is fixed to the bottom of the tank body, and connecting wires are connected to both sides of the second connector, which are connected to the induction coil.

[0012] With the above structure, the power supply transmits current to the second connector through the first connector, and the second connector transmits current to the induction coil. The induction coil performs electromagnetic induction heating on the loading cylinder, thereby preheating the loading cylinder to facilitate the subsequent injection of molten aluminum.

[0013] Compared with the prior art, the aluminum liquid transport tank preheating device has the following advantages:

[0014] Through the cooperation of the positioning component and the heating component, the rotating motor drives the bidirectional threaded rod to rotate through the output shaft, the bidirectional threaded rod drives the two sliding blocks to move, the sliding block drives the moving block to move, the moving block drives the vertical plate to move, the vertical plate drives the two extrusion rollers to move, the four extrusion rollers clamp and position the tank body, the crane drives the lifting rod to descend through the hook, the lifting rod drives the tank body to descend, so that the first connecting head and the second connecting head are connected, the power supply transmits the current to the second connecting head through the first connecting head, the second connecting head transmits the current to the induction coil, the induction coil performs electromagnetic induction heating on the loading cylinder, thereby preheating the loading cylinder, the operation is simple and convenient, and no other substances will remain inside the aluminum liquid transport tank. At the same time, the insulation effect of the aluminum liquid is increased. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front three-dimensional structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the rear three-dimensional structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the top view structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure at A in the middle;

[0020] In the figure: 1. hanging rod; 2. opening and closing cover; 3. vertical plate; 4. rotating motor; 5. bottom plate; 6. moving block; 7. squeezing roller; 8. tank body; 9. hanging hole; 10. U-shaped plate; 11. sliding groove; 12. liquid outlet pipe; 13. two-way threaded rod; 14. sliding block; 15. supporting block; 16. first connecting head; 17. loading cylinder; 18. installation bin; 19. fixing ring; 20. induction coil; 21. connecting line; 22. second connecting head. DETAILED DESCRIPTION

[0021] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0023] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0024] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0025] See also Figure 1-5The present embodiment provides a preheating device for a molten aluminum transport tank, comprising a bottom plate 5 and a positioning assembly, wherein the positioning assembly comprises a U-shaped plate 10, the U-shaped plate 10 is fixed on the top of the bottom plate 5, a sliding groove 11 is provided on the top of the U-shaped plate 10, a bidirectional threaded rod 13 is rotatably provided inside the sliding groove 11, two sliding blocks 14 are threadedly connected above the bidirectional threaded rod 13, both sliding blocks 14 are slidably provided inside the sliding groove 11, a moving block 6 is fixed above the sliding block 14, a vertical plate 3 is fixed above the moving block 6, two squeezing rollers 7 are provided on the side of the vertical plate 3, a supporting block 15 is fixed inside the sliding groove 11, a circular hole is provided inside the supporting block 15, the bidirectional threaded rod 13 is located inside the circular hole, a rotating motor 4 is fixed at the end of the U-shaped plate 10, the output shaft of the rotating motor 4 is connected to the bidirectional threaded rod 13 through a coupling, a tank body 8 is provided above the U-shaped plate 10, and a heating assembly is provided on the tank body 8.

[0026] A lifting rod 1 is rotatably provided on the side of the tank body 8, a hanging hole 9 is opened above the lifting rod 1, a fixing ring 19 is fixed inside the tank body 8, a loading cylinder 17 is fixed inside the fixing ring 19, the loading cylinder 17 is made of metal material, an opening and closing cover 2 is provided above the tank body 8, a liquid outlet pipe 12 is provided on the tank body 8 and the loading cylinder 17, and a closing cover is provided on the liquid outlet pipe 12; the lifting rod 1 and the hanging hole 9 cooperate to lift the tank body 8, the fixing ring 19 can support the loading cylinder 17, and the opening and closing cover 2 is convenient for filling aluminum liquid.

[0027] A connecting groove is provided inside the tank body 8 , and two installation chambers 18 are provided between the tank body 8 and the loading cylinder 17 ; the connecting groove and the installation chamber 18 provide installation positions for the heating component.

[0028] The heating assembly includes a first connector 16, an induction coil 20 and a second connector 22. The first connector 16 is arranged above the support block 15. The first connector 16 is connected to the power supply through an electric wire. The first connector 16 is located inside the connecting groove. The induction coil 20 is arranged inside the mounting bin 18. The second connector 22 is fixed to the bottom of the tank body 8. Both sides of the second connector 22 are connected with connecting wires 21, and the connecting wires 21 are connected to the induction coil 20. The power supply transmits current to the second connector 22 through the first connector 16, and the second connector 22 transmits current to the induction coil 20. The induction coil 20 performs electromagnetic induction heating on the loading cylinder 17, thereby preheating the loading cylinder 17 to facilitate the subsequent injection of molten aluminum.

[0029] The working principle of this utility model:

[0030] The crane hooks the hook on the hook hole 9, and the crane drives the lifting rod 1 to rise through the hook, and the lifting rod 1 drives the tank body 8 to rise, and the tank body 8 moves to the top of the U-shaped plate 10. The rotating motor 4 drives the bidirectional threaded rod 13 to rotate through the output shaft, and the bidirectional threaded rod 13 drives the two sliding blocks 14 to move, and the sliding block 14 drives the moving block 6 to move, and the moving block 6 drives the vertical plate 3 to move, and the vertical plate 3 drives the two squeezing rollers 7 to move, and the four squeezing rollers 7 clamp and position the tank body 8. The crane drives the lifting rod 1 to descend through the hook, and the lifting rod 1 drives the tank body 8 to descend, so that the first connector 16 and the second connector 22 are connected, and the power supply transmits current to the second connector 22 through the first connector 16, and the second connector 22 transmits current to the induction coil 20, and the induction coil 20 performs electromagnetic induction heating on the loading cylinder 17, thereby preheating the loading cylinder 17. After the preheating is completed, the opening and closing cover 2 is opened to inject molten aluminum into the interior of the loading cylinder 17.

[0031] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A preheating device for a molten aluminum transport tank, comprising a bottom plate (5) and a positioning assembly, characterized in that: The positioning assembly comprises a U-shaped plate (10), the U-shaped plate (10) is fixed on the top of the bottom plate (5), a sliding groove (11) is provided on the top of the U-shaped plate (10), a bidirectional threaded rod (13) is rotatably provided inside the sliding groove (11), two sliding blocks (14) are threadedly connected on the top of the bidirectional threaded rod (13), both of the two sliding blocks (14) are slidably provided inside the sliding groove (11), a moving block (6) is fixed on the top of the sliding block (14), and the moving block (6) is A vertical plate (3) is fixed, two squeezing rollers (7) are arranged on the side of the vertical plate (3), a support block (15) is fixed inside the sliding groove (11), a round hole is opened inside the support block (15), a bidirectional threaded rod (13) is located inside the round hole, a rotating motor (4) is fixed at the end of the U-shaped plate (10), the output shaft of the rotating motor (4) is connected to the bidirectional threaded rod (13) through a coupling, a tank body (8) is arranged above the U-shaped plate (10), and a heating component is arranged on the tank body (8).

2. The preheating device for a molten aluminum transport tank according to claim 1 is characterized in that: A hanging rod (1) is rotatably provided on the side of the tank body (8), a hanging hole (9) is provided above the hanging rod (1), a fixing ring (19) is fixed inside the tank body (8), a loading cylinder (17) is fixed inside the fixing ring (19), the loading cylinder (17) is made of metal material, an opening and closing cover (2) is provided above the tank body (8), a liquid outlet pipe (12) is provided on the tank body (8) and the loading cylinder (17), and a closing cover is provided on the liquid outlet pipe (12).

3. A preheating device for a molten aluminum transport tank according to claim 1 or 2, characterized in that: A connecting groove is provided inside the tank body (8), and two installation chambers (18) are provided between the tank body (8) and the loading cylinder (17).

4. The preheating device for a molten aluminum transport tank according to claim 3 is characterized in that: The heating assembly comprises a first connector (16), an induction coil (20) and a second connector (22); the first connector (16) is arranged above the support block (15); the first connector (16) is connected to a power source via an electric wire; the first connector (16) is located inside a connection slot; the induction coil (20) is arranged inside an installation bin (18); the second connector (22) is fixed to the bottom of the tank body (8); both sides of the second connector (22) are connected to connecting wires (21); the connecting wires (21) are connected to the induction coil (20).