Automatic copper foil winding device for plate heat exchanger
By adopting structures such as bottom plate, unrolling box and power components in the automatic copper foil winding device, uniform control of copper foil tension and dust cleaning during the winding process are achieved, and insufficient copper foil tension control in the existing technology is solved. The problem of improving the stability and quality of copper foil.
Patent Information
- Application Number
- CN202421026608.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing automatic winding device for copper foil cannot effectively control the tension of copper foil, resulting in uneven formation of copper foil rolls, affecting the quality and stability of copper foil.
A copper foil automatic winding device including bottom plate, unwinding box, drive assembly, power assembly, telescopic assembly and winding box is designed, through vertical plate, rotating plate, limit disc, support column, rotating cylinder, special shape The structures of plates, connecting plates, sliding rods, springs and handles achieve uniform control of copper foil tension and dust cleaning during the winding process.
It effectively avoids uneven winding of copper foil, improves the stability and finished product quality of copper foil, and ensures uniform tension control and internal cleaning of copper foil.
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Figure CN222204183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic copper foil rolling, in particular to an automatic copper foil rolling device for a plate heat exchanger. Background Art
[0002] A plate heat exchanger is a common heat exchange device used to transfer heat between different fluids. It consists of a series of metal plates, which usually have fine grooves to increase the surface area and improve the heat exchange efficiency. A plate heat exchanger usually consists of multiple plates that are fixed in a frame to form a stacked structure, and the copper foil automatic winding device of a plate heat exchanger refers to a device specially designed to automatically roll, flatten and cut the copper foil into the required size when producing the heat transfer plate of a plate heat exchanger. In the manufacturing process of a plate heat exchanger, copper foil is usually required as the material of the heat transfer plate. These copper foils need to be precisely processed into the appropriate size and shape to ensure the performance and efficiency of the heat exchanger.
[0003] After searching, the Chinese patent document announcement number: CN218836406U discloses a copper foil tinning device that can automatically load and unload materials, including a workbench, a copper foil unwinding reel, a feeding guide mechanism, a tinning mechanism, a lifting soldering mechanism, a receiving guide mechanism and a copper foil receiving reel. The copper foil strip drawn from the copper foil unwinding reel is conveyed to the bottom of the lifting soldering mechanism through the feeding guide mechanism, and the receiving guide mechanism can pull the copper foil strip that has been soldered to the copper foil receiving reel to complete unloading and winding. The utility model can convey the copper foil strip drawn from the copper foil unwinding reel to the bottom of the lifting soldering mechanism through the feeding guide mechanism, and then the tinning mechanism can convey the tin wire on the surface of the copper foil strip, and solder the tin wire on the surface of the copper foil strip through the lifting soldering mechanism. After the soldering is completed, the copper foil strip can be pulled to the copper foil receiving reel by the receiving guide mechanism, thereby realizing unloading and winding. The soldering and loading and unloading process of the entire copper foil is automated, and the production and processing efficiency is high.
[0004] In view of the above-mentioned related technologies, the inventor believes that the above patent mentions in the beneficial effects: "Compared with the prior art, the copper foil strip to be soldered is wound on the copper foil unwinding reel of the utility model, and the copper foil strip drawn out from the copper foil unwinding reel can be transported to the bottom of the lifting soldering mechanism through the feeding guide mechanism, and then the tinning mechanism can transport the tin wire to the surface of the copper foil strip, and solder the tin wire to the surface of the copper foil strip through the lifting soldering mechanism. After the soldering is completed, the copper foil strip can be pulled to the copper foil receiving reel by the receiving guide mechanism, thereby realizing the unloading and winding. The soldering of the entire copper foil and the loading and unloading process are automated, eliminating the tedious manual operation, reducing the labor intensity, and effectively improving the production and processing efficiency of the enterprise". Although the above patent eliminates the tedious manual operation by automatic loading and unloading, the tension of the copper foil of loading and unloading cannot be controlled during the specific use process, resulting in uneven formation of the copper foil roll, affecting the quality and stability of the copper foil. Therefore, in view of the above shortcomings, an automatic copper foil winding device for plate heat exchangers is proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and the proposed copper foil automatic winding device for a plate heat exchanger is intended to improve the problem in the prior art that the tension of the copper foil is not controlled, resulting in the inability to form it evenly, resulting in reduced quality and stability of the copper foil.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The automatic copper foil winding device for a plate heat exchanger comprises a bottom plate, the right end of the top side of the bottom plate is fixedly connected to a unwinding box, the rear side of the unwinding box is fixedly connected to a support plate 1, the top side of the support plate 1 is fixedly connected to a driving assembly, the front side of the driving assembly is fixedly connected to an arc block, the inner wall of the unwinding box is rotatably connected to an unwinding column, the front and rear ends of the top right part of the bottom plate are fixedly connected to vertical plates, one of the vertical plates is rotatably connected to a connecting column 1, the rear side of the other vertical plate is fixedly connected to a support plate 2, the top side of the support plate 2 is fixedly connected to a power assembly, the front side of the power assembly is fixedly connected to a connecting column 2, the outside of the connecting column 2 is fixedly connected to one of the rotating plates, the upper and lower ends of the rotating plate are fixedly connected to a limiting disk, the front and rear ends of the limiting disk are fixedly connected to the supporting column, and the outside of the limiting disk is rotatably connected to a rotating cylinder.
[0008] Furthermore, the front and rear ends of the top left part of the bottom plate are fixedly connected with a square plate, the top ends of the adjacent sides of the two square plates are fixedly connected with a strip plate, the top sides of the strip plates are fixedly connected with a special-shaped plate, the top ends of the adjacent sides of the two square plates are fixedly connected with a connecting plate, and the bottom sides of the connecting plates are provided with multiple telescopic components, the bottom sides of the telescopic components are slidably connected with a sliding plate, the front and rear ends of the top sides of the sliding plates are fixedly connected with handles, the top left end of the bottom plate is fixedly connected with a winding box, the inner wall of the winding box is rotatably connected with a connecting column, the middle outer wall of the connecting column is fixedly connected with a limiting disk, the front end of the connecting column is fixedly connected with connecting blocks, the far sides of the multiple connecting blocks are fixedly connected with an arc plate, and the far sides of the multiple arc plates are slidably connected with a winding drum.
[0009] Furthermore, the driving assembly includes a motor 1, the bottom side of the motor 1 is fixedly connected to the top side of the support plate 1, and the driving end of the motor 1 is fixedly connected to a rotating shaft.
[0010] Furthermore, the power assembly includes a second motor, the bottom side of the second motor is fixedly connected to the bottom side of the second support plate, and the driving end of the second motor is fixedly connected to a rotating shaft.
[0011] Furthermore, the plurality of telescopic assemblies each include a sliding rod, the top sides of the plurality of sliding rods are fixedly connected to the bottom side of the connecting plate, and a spring is sleeved on the outside of the sliding rod.
[0012] Furthermore, the outer portion of the rotating shaft is rotatably connected to the rear end inner wall of the unwinding box, and the outer portion of the arc block is engaged with the rear end inner wall of the unwinding column.
[0013] Furthermore, the outer portion of the rotating shaft is rotatably connected to the inner wall of another vertical plate, the outer portion of the connecting column 2 is rotatably connected to the inner wall of another vertical plate, and the rear side of the connecting column 1 is fixedly connected to the front side of one of the rotating plates.
[0014] Furthermore, the outside of the sliding rod is slidably connected to the inner wall of the sliding plate, the bottom side of the spring is fixedly connected to the top side of the sliding plate, and the top side of the spring is fixedly connected to the bottom side of the connecting plate.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, by using the vertical plate, the rotating plate, the limiting disc, the supporting column, the rotating cylinder and other structures in coordination, the tension of the copper foil can be evenly controlled when the copper foil is automatically unwound, thereby avoiding uneven winding of the copper foil and improving the stability of the copper foil.
[0017] 2. In the utility model, by using the special-shaped plate, the connecting plate, the sliding rod, the spring, the sliding plate, the handle and other structures in coordination, the copper foil can be automatically rolled up and the upper and lower layers of the copper foil can be cleaned during rolling, thereby preventing dust from remaining inside after being rolled up, thereby improving the quality of the copper foil finished product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A three-dimensional diagram of the automatic copper foil winding device for a plate heat exchanger proposed by the utility model;
[0019] Figure 2 This is a schematic diagram of the internal structure of the unwinding box of the automatic copper foil winding device for a plate heat exchanger proposed by the utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the vertical plate of the automatic copper foil winding device for the plate heat exchanger proposed by the utility model;
[0021] Figure 4 This is a schematic diagram of the internal structure of the connecting plate of the automatic copper foil winding device for the plate heat exchanger proposed by the utility model;
[0022] Figure 5 The utility model is a schematic diagram of the internal structure of the reel box of the automatic copper foil reeling device for the plate heat exchanger.
[0023] Legend:
[0024] 1. Bottom plate; 2. Unwinding box; 3. Motor 1; 4. Rotating shaft; 5. Arc block; 6. Unwinding column; 7. Vertical plate; 8. Support plate 2; 9. Motor 2; 10. Rotating shaft; 11. Connecting column 1; 12. Connecting column 2; 13. Rotating plate; 14. Limiting disc; 15. Support column; 16. Rotating cylinder; 17. Square plate; 18. Strip plate; 19. Special-shaped plate; 20. Connecting plate; 21. Sliding rod; 22. Spring; 23. Sliding plate; 24. Handle; 25. Rewinding box; 26. Connecting column; 27. Limiting disc; 28. Connecting block; 29. Arc plate; 30. Rewinding cylinder; 31. Support plate 1. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Reference Figure 1 - Figure 2The utility model provides an embodiment: an automatic copper foil winding device for a plate heat exchanger, comprising a bottom plate 1, providing a stable support platform, a reel box 2 is fixedly connected to the right end of the top side of the bottom plate 1, which is convenient for placing the unreeled copper foil, a support plate 31 is fixedly connected to the rear side of the reel box 2, providing a support platform for a motor 3, a driving assembly is fixedly connected to the top side of the support plate 31, and the driving assembly includes a motor 3, a driving source, and the bottom side of the motor 3 is fixedly connected to the top side of the support plate 31, so that the motor 3 can operate stably;
[0027] The driving end of the motor 3 is fixedly connected with a rotating shaft 4, which is driven by the driving motor 3 to drive the rotating shaft 4 to rotate. The outer part of the rotating shaft 4 is rotatably connected to the inner wall at the rear end of the unwinding box 2. The restriction of the unwinding box 2 enables the rotating shaft 4 to rotate stably. The front side of the driving component is fixedly connected with an arc block 5, which is driven by the driving component to rotate the arc block 5. The inner wall of the unwinding box 2 is rotatably connected with an unwinding column 6. The restriction of the unwinding box 2 enables the unwinding column 6 to rotate stably. The outer part of the arc block 5 is engaged with the inner wall at the rear end of the unwinding column 6, and the unwinding column 6 is driven to rotate together with the arc block 5.
[0028] Reference Figure 1 and Figure 3 , the front and rear ends of the top right part of the bottom plate 1 are fixedly connected with vertical plates 7 to provide stable support for the vertical plates 7, the inner wall of one of the vertical plates 7 is rotatably connected with a connecting column 11, and the connection column 11 can rotate stably through the restriction of the vertical plate 7, and the rear side of the other vertical plate 7 is fixedly connected with a supporting plate 2 8 to provide a supporting platform for the motor 2 9, and the top side of the supporting plate 2 8 is fixedly connected with a power assembly, and the power assembly includes a motor 2 9, a driving source, and the bottom side of the motor 2 9 is fixedly connected to the bottom side of the supporting plate 2 8 so that the motor 2 9 can operate stably, and the driving end of the motor 2 9 is fixedly connected with a rotating shaft 10, and the rotating shaft 10 is driven to rotate together by driving the motor 2 9, and the outer side of the rotating shaft 10 is rotatably connected to the inner wall of another vertical plate 7, and the rotating shaft 10 can rotate stably through the restriction of the vertical plate 7, and the front side of the power assembly is fixedly connected with a connecting column 2 12, and the connecting column 2 12 is driven to rotate by the power assembly;
[0029] The outer portion of the connecting column 12 is rotationally connected to the inner wall of the other vertical plate 7, and the connection column 12 can stably rotate due to the restriction of the other vertical plate 7. The outer portion of the connecting column 12 is fixedly connected to one of the rotating plates 13, and the other rotating plate 13 is driven to rotate through the connecting column 12. The rear side of the connecting column 11 is fixedly connected to the front side of one of the rotating plates 13, and the connecting column 11 is driven to rotate through one of the rotating plates 13. The upper and lower ends of the rotating plate 13 are fixedly connected to the limiting disk 14, and the rotating cylinder 16 is prevented from sliding by the restriction of the limiting disk 14. The front and rear ends of the limiting disk 14 are fixedly connected to the support column 15, and the outer portion of the limiting disk 14 is rotationally connected to the rotating cylinder 16, and the rotating cylinder 16 can stably rotate and apply tension to the copper foil through the restriction of the limiting disk 14.
[0030] Reference Figure 1 , Figure 4 and Figure 5 , the front and rear ends of the left top side of the bottom plate 1 are fixedly connected with square plates 17 to provide support for the square plates 17, the tops of the adjacent sides of the two square plates 17 are fixedly connected with strip plates 18, the tops of the strip plates 18 are fixedly connected with special-shaped plates 19, and the bottom side of the copper foil is cleaned by the special-shaped plates 19, the tops of the adjacent sides of the two square plates 17 are fixedly connected with connecting plates 20, and the bottom side of the connecting plates 20 is provided with a plurality of telescopic components, and the plurality of telescopic components all include sliding rods 21, the top sides of the plurality of sliding rods 21 are fixedly connected to the bottom side of the connecting plates 20, and the sliding rods 21 are driven to slide by the connecting plates 20, and the outer sleeve of the sliding rods 21 is provided with springs 22, and the top side of the springs 22 is fixedly connected to the bottom side of the connecting plates 20, and the springs 22 can be evenly stressed by limiting the springs 22, and the bottom side of the telescopic components is slidably connected with sliding plates 23;
[0031] The outer part of the sliding rod 21 is slidably connected to the inner wall of the sliding plate 23. The sliding plate 23 can slide vertically due to the restriction of the sliding rod 21. The bottom side of the spring 22 is fixedly connected to the top side of the sliding plate 23. The front and rear ends of the top side of the sliding plate 23 are fixedly connected with handles 24. The sliding plate 23 is driven to slide by holding the handles 24 and applying a pulling force. The left end of the top side of the bottom plate 1 is fixedly connected with a winding box 25, which is convenient for winding the copper foil. The inner wall of the winding box 25 is rotatably connected with a connecting column 26. , so that the connecting column 26 can rotate stably, the middle outer wall of the connecting column 26 is fixedly connected to the limit plate 27, and the winding drum 30 slides due to the restriction of the limit plate 27. The front end of the connecting column 26 is fixedly connected with connecting blocks 28 on all sides, and the connecting blocks 28 are driven to rotate by the connecting column 26. The far side of multiple connecting blocks 28 is fixedly connected with an arc plate 29, thereby driving the arc plate 29 to rotate. The far side of multiple arc plates 29 is slidably connected with the winding drum 30, so as to drive the winding drum 30 to rotate.
[0032] Working principle: We place the unwinding column 6 with the copper foil inside the unwinding box 2, and engage the rear end of the unwinding column 6 with the outside of the arc block 5, and then drive the rotating shaft 4 to rotate by starting the motor 3, so as to drive the rotating shaft 4 to rotate, so that the unwinding column 6 engaged with the rotating shaft 4 rotates together to automatically unwind, and then pass the copper foil at one end through the middle of the two unwinding columns 6, and drive the rotating shaft 10 to rotate by starting the motor 9, so as to drive one of the rotating plates 13 to rotate, so as to drive the other rotating plate 13 to drive the other connecting column 11 to rotate inside one of the vertical plates 7. After the two rotating plates 13 rotate, the two rotating cylinders 16 are no longer vertical, so that the copper foil can be pressed tightly, and the copper foil can slide on the surface of the rotating cylinder 16 through tension;
[0033] Then, the copper foil is passed through the top of the special-shaped plate 19 and fixed on the outside of the winding drum 30. The connecting column 26 is driven to rotate by the power source on the rear side of the winding box 25, thereby driving the connecting block 28 to rotate, and then driving the arc plate 29 to rotate. The friction between the arc plate 29 and the winding drum 30 drives the winding drum 30 to rotate to reel up the copper foil. While reeling, the sliding plate 23 is driven to slide upward by pulling up the handle 24 so that the copper foil can pass through. Then, the sliding plate 23 is used to slide on the outside of the sliding rod 21 and squeeze the spring 22, so that the spring 22 can store elastic potential energy, thereby giving the sliding plate 23 a reverse force, so that the force on the handle 24 is released, so that the sliding plate 23 presses the copper foil after it is reset, and then the upper and lower sides of the copper foil are cleaned.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automatic copper foil winding device for a plate heat exchanger, comprising a bottom plate (1), characterized in that: The right end of the top side of the bottom plate (1) is fixedly connected to a reel box (2), the rear side of the reel box (2) is fixedly connected to a support plate (31), the top side of the support plate (31) is fixedly connected to a driving assembly, the front side of the driving assembly is fixedly connected to an arc block (5), the inner wall of the reel box (2) is rotatably connected to a reel column (6), the front and rear ends of the top right part of the bottom plate (1) are fixedly connected to vertical plates (7), one of the vertical plates (7) is rotatably connected to a connecting column (11), and the other vertical plate (7) is rotatably connected to a connecting column (11). The rear side of the plate (7) is fixedly connected to a second support plate (8), the top side of the second support plate (8) is fixedly connected to a power assembly, the front side of the power assembly is fixedly connected to a second connection column (12), the outside of the second connection column (12) is fixedly connected to one of the rotating plates (13), the upper and lower ends of the rotating plate (13) are fixedly connected to a limiting disc (14), the front and rear ends of the limiting disc (14) are fixedly connected to a support column (15), and the outside of the limiting disc (14) is rotatably connected to a rotating cylinder (16).
2. The automatic copper foil winding device for plate heat exchanger according to claim 1 is characterized in that: The front and rear ends of the left top side of the bottom plate (1) are fixedly connected to a square plate (17); the tops of the adjacent sides of the two square plates (17) are fixedly connected to a strip plate (18); the tops of the strip plates (18) are fixedly connected to a special-shaped plate (19); the tops of the adjacent sides of the two square plates (17) are fixedly connected to a connecting plate (20); the bottom side of the connecting plate (20) is provided with a plurality of telescopic components; the bottom side of the telescopic components is slidably connected to a sliding plate (23); the front and rear ends of the top side of the sliding plate (23) are fixedly connected to the tops of the adjacent sides of the two square plates (17); A handle (24) is fixedly connected to each of the two ends of the bottom plate (1), a winding box (25) is fixedly connected to the left end of the top side of the bottom plate (1), a connecting column (26) is rotatably connected to the inner wall of the winding box (25), a limit plate (27) is fixedly connected to the middle outer wall of the connecting column (26), connecting blocks (28) are fixedly connected to the front end of each of the connecting columns (26), arc plates (29) are fixedly connected to the far side of each of the connecting blocks (28), and a winding drum (30) is slidably connected to the far side of each of the arc plates (29).
3. The automatic copper foil winding device for plate heat exchanger according to claim 1 is characterized in that: The driving assembly comprises a motor 1 (3), the bottom side of the motor 1 (3) is fixedly connected to the top side of the support plate 1 (31), and the driving end of the motor 1 (3) is fixedly connected to a rotating shaft (4).
4. The automatic copper foil winding device for plate heat exchanger according to claim 1, characterized in that: The power assembly comprises a second motor (9), the bottom side of the second motor (9) is fixedly connected to the bottom side of the second support plate (8), and the driving end of the second motor (9) is fixedly connected to a rotating shaft (10).
5. The automatic copper foil winding device for plate heat exchanger according to claim 2, characterized in that: The plurality of telescopic assemblies all comprise a sliding rod (21), the top sides of the plurality of sliding rods (21) are all fixedly connected to the bottom side of the connecting plate (20), and the outside of the sliding rod (21) is sleeved with a spring (22).
6. The automatic copper foil winding device for plate heat exchanger according to claim 3 is characterized in that: The outside of the rotating shaft (4) is rotatably connected to the rear end inner wall of the unwinding box (2), and the outside of the arc block (5) is engaged with the rear end inner wall of the unwinding column (6).
7. The automatic copper foil winding device for plate heat exchanger according to claim 4, characterized in that: The outer portion of the rotating shaft (10) is rotatably connected to the inner wall of another vertical plate (7), the outer portion of the connecting column 2 (12) is rotatably connected to the inner wall of another vertical plate (7), and the rear side of the connecting column 1 (11) is fixedly connected to the front side of one of the rotating plates (13).
8. The automatic copper foil winding device for plate heat exchanger according to claim 5, characterized in that: The outside of the sliding rod (21) is slidably connected to the inner wall of the sliding plate (23), the bottom side of the spring (22) is fixedly connected to the top side of the sliding plate (23), and the top side of the spring (22) is fixedly connected to the bottom side of the connecting plate (20).
Citation Information
Patent Citations
A copper foil tinning device with automatic loading and unloading capabilities
CN218836406U
