Air extractor for hollow glass processing

By designing automatic centering fixing mechanism and mechanical transmission, automatic pumping fixation and sealing of hollow glasses of different thicknesses is achieved, solving the problems of narrow application scope and high manual labor intensity of existing devices, and improving the pumping efficiency and safety sex.

CN222205068UActive Publication Date: 2024-12-20ZHAOTONG YIDA SAFETY & ENERGY-SAVING GLASS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421003982.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-20
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing hollow glass processing pumping device is only suitable for glass of the same thickness. Staff need to hold the equipment for a long time to perform pumping operation, which increases physical consumption. The lack of an effective sealing mechanism after the pumping is completed, causing external gas to enter. Glass interior.

Method used

An air extraction device including an operating table and an automatic centering fixing mechanism is designed, and connected to the hollow glass air extraction port through mechanical transmission, and automatic air extraction of glass of different thicknesses is achieved by using a single chip computer, a linear motor, an electric push rod and a spring force. and seal, reduce the intensity of manual labor, and automatically seal the rubber gas nozzle through air pressure differential to prevent gas backflow.

Benefits of technology

Automatic exhaust and fixation of glasses of different thicknesses is achieved, which reduces the intensity of manual labor, and avoids the entry of external gas through the automatic sealing mechanism, improving the extraction efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222205068U_ABST
    Figure CN222205068U_ABST
Patent Text Reader

Abstract

The utility model discloses an air extractor for hollow glass processing. The air extractor comprises an operation table and an automatic centering fixing mechanism, a storage seat is arranged in the middle of the upper side of the operation table through a connecting seat, uniformly distributed sliding grooves are formed in the upper side of the operation table, a first linear motor is arranged at the left front end of the upper side of the operation table, a second linear motor is arranged on a mover seat of the first linear motor, a translation frame is arranged on a mover seat of the second linear motor, and a second electric push rod is arranged on the upper side of the translation frame; the telescopic end of the second electric push rod is provided with an exhaust pipe, and a rubber air nozzle is inserted into a conical opening of the exhaust pipe. According to the air extractor for hollow glass processing, vacuum glass with different thicknesses can be automatically extracted and fixed, the air extraction part is connected with the hollow glass extraction opening through mechanical transmission, the labor intensity of workers is reduced, meanwhile, after air extraction of the device is completed, the air extraction opening of the hollow glass is automatically blocked through the elastic force of the spring and the air pressure difference, and the air extraction efficiency is improved. External gas is prevented from entering the hollow glass.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hollow glass processing, in particular to an air extraction device for hollow glass processing. Background Art

[0002] Insulating glass is made of two (or three) pieces of glass, using a high-strength and high-airtightness composite adhesive to bond the glass sheets to an aluminum alloy frame containing a desiccant to produce high-efficiency sound-proof and heat-insulating glass. During the preparation process of insulating glass, it is necessary to use a vacuum device to evacuate the interior. When using a vacuum device for some insulating glass processing, the staff first places the vacuum glass into the slot on the workbench, and then the staff holds the vacuum tube and inserts it into the vacuum port on the side of the insulating glass. Then the vacuum tube generates suction through an air pump to vacuum the insulating glass. However, the slot structure of the device is fixed, and it is only suitable for vacuuming insulating glass of the same thickness, with a low scope of application. During the vacuuming process, the staff needs to hold the vacuum equipment for a long time, which increases the physical exertion of the staff. At the same time, after the hollow glass is evacuated, the vacuum tube is separated from the vacuum port of the hollow glass. At this time, there is a lack of sealing components at the vacuum port of the hollow glass, allowing external gas to enter the interior of the insulating glass, which needs to be improved. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide an exhaust device for hollow glass processing. The device can automatically exhaust and fix vacuum glass of different thicknesses, and the exhaust part is connected to the exhaust port of the hollow glass through mechanical transmission, thereby reducing the intensity of manual labor. At the same time, after the device has completed the exhaust, the exhaust port of the hollow glass is automatically sealed by using the spring elastic force and the air pressure difference to prevent external gas from entering the interior of the hollow glass, thereby effectively solving the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an exhaust device for hollow glass processing, comprising an operating table and an automatic centering and fixing mechanism;

[0005] Operating table: a storage seat is provided in the middle of the upper side through a connecting seat, and evenly distributed slide grooves are opened on the upper side of the operating table. A linear motor 1 is provided at the left front end of the upper side of the operating table, a linear motor 2 is provided on the mover seat of the linear motor 1, a translation frame is provided on the mover seat of the linear motor 2, an electric push rod 2 is provided on the upper side of the translation frame, an exhaust pipe is provided at the telescopic end of the electric push rod 2, and a rubber air nozzle is plugged into the conical mouth of the exhaust pipe;

[0006] Automatic centering fixing mechanism: it is arranged between the slide slot and the connecting seat;

[0007] Among them: it also includes a single-chip microcomputer, which is arranged on the front side of the operating table. The input end of the single-chip microcomputer is electrically connected to the external power supply, and the output end of the single-chip microcomputer is electrically connected to the input ends of linear motor 1, linear motor 2 and electric push rod 2 respectively. The device can automatically evacuate and fix vacuum glass of different thicknesses, and the exhaust part is connected to the exhaust port of the insulating glass through mechanical transmission, which reduces the intensity of manual labor. At the same time, after the device is evacuated, the exhaust port of the insulating glass is automatically blocked by using the spring elastic force and air pressure difference to prevent external gas from entering the inside of the insulating glass.

[0008] Furthermore, the automatic centering fixing mechanism includes a sliding frame, a telescopic column 1, a spring 1, an arc limit seat and a horizontal limit seat. The sliding frames are slidably connected to the inside of the slide groove, and the top walls of the sliding frames are provided with arc limit seats through evenly distributed telescopic columns 1 and springs 1. The springs 1 are movably connected to the outer ends of adjacent telescopic columns 1. The middle part of the sliding frame is provided with a horizontal limit seat, and the vertical movement of the hollow glass is limited by the spring force.

[0009] Furthermore, the automatic centering fixing mechanism also includes a distance meter, which is arranged in the middle of the horizontal limit seat. The distance meter is bidirectionally electrically connected to the single-chip microcomputer to measure the distance between the horizontal limit seat and the side of the insulating glass.

[0010] Furthermore, the automatic centering and fixing mechanism also includes an electric push rod 1, which is arranged between the sliding frame and the connecting seat. The input end of the electric push rod 1 is electrically connected to the output end of the single-chip microcomputer to provide power for the device to evacuate and fix the insulating glass.

[0011] Furthermore, a rubber pad is provided on the upper side of the storage seat to protect the contact portion of the storage seat with the insulating glass from deformation.

[0012] Furthermore, a cross is provided inside the rubber air nozzle, and a sealing seat is provided on the right side of the cross through telescopic column 2 and spring 2. Spring 2 is movably socketed with the outer end of telescopic column 2, and the sealing seat is installed in cooperation with the rubber air nozzle to prevent external gas reflux during the separation process of the exhaust part after the hollow glass is exhausted.

[0013] Furthermore, evenly distributed support seats are provided on the lower side of the operating table to facilitate installation and fixation of the device.

[0014] Compared with the prior art, the beneficial effects of the utility model are: the vacuum device for hollow glass processing has the following advantages:

[0015] 1. Place the insulating glass on the upper side of the storage seat, then the single-chip microcomputer synchronously starts the two adjacent electric push rods 1 so that their telescopic ends drive the corresponding sliding frames to move along the slide groove close to the center of the device. At the same time, the single-chip microcomputer starts the distance meter to measure the distance between the horizontal limit seat and the side of the insulating glass and transmit it to the single-chip microcomputer. As the sliding frame moves toward the middle of the device, the arc surface of the arc limit seat contacts the upper edge of the corresponding side of the insulating glass, and the arc limit seat moves up to the upper side of the insulating glass. The telescopic end of the telescopic column 1 and the spring 1 contract, and the arc limit seat limits the vertical movement of the insulating glass through the compression elastic force of the spring 1. When the single-chip microcomputer obtains that the results measured by the two adjacent distance meters are both zero At this time, the insulating glass is horizontally limited by the horizontal limit seat, so that the hollow glass is completely limited in exhaust. The device can automatically limit the exhaust of insulating glass of different thicknesses, and then insert the rubber air nozzle into the tapered mouth of the exhaust pipe, and then control the linear motor 1, the linear motor 2 and the electric push rod 2 through the single-chip microcomputer to make the rubber air nozzle enter and press tightly to the exhaust port on the side of the insulating glass. The hollow glass and the exhaust part are mechanically connected and fixed, and no manual support is required, which is easy to use. The exhaust device for hollow glass processing can automatically exhaust and fix vacuum glass of different thicknesses, and the exhaust part is connected to the exhaust port of the hollow glass through mechanical transmission, which reduces the labor intensity.

[0016] 2. Start the external air pump to generate suction at the rubber air nozzle through the air pipe. The sealing seat moves left after receiving a certain suction force, the telescopic end of the telescopic column 2 and the spring 2 shrink, and the rubber air nozzle opens, thereby evacuating the insulating glass. After the evacuation is completed, the sealing seat quickly seals the rubber air nozzle through the spring force and the pressure difference between the inside and outside of the insulating glass. At this time, the rubber air nozzle itself is adsorbed to the air suction port on the side of the insulating glass, and then the single-chip microcomputer controls the electrical components to reset, effectively avoiding the gas reflux phenomenon at the air suction port after the hollow glass is evacuated due to untimely sealing. The vacuum device for hollow glass processing is easy to use. After the evacuation is completed, the spring force and the pressure difference are used to automatically seal the air suction port of the insulating glass to avoid external gas from entering the inside of the insulating glass. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the partial cross-sectional structure of the air extraction pipe of the utility model.

[0019] In the figure: 1 operating table, 2 single chip computer, 3 connecting seat, 4 storage seat, 5 rubber pad, 6 automatic centering fixing mechanism, 61 sliding frame, 62 telescopic column 1, 63 spring 1, 64 arc limit seat, 65 horizontal limit seat, 66 rangefinder, 67 electric push rod 1, 7 linear motor 1, 8 linear motor 2, 9 translation frame, 10 electric push rod 2, 11 exhaust pipe, 12 rubber air nozzle, 13 cross, 14 telescopic column 2, 15 spring 2, 16 blocking seat, 17 support seat. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-2 , This embodiment provides a technical solution: an exhaust device for hollow glass processing, comprising an operating table 1 and an automatic centering fixing mechanism 6;

[0022] Operating table 1: a storage seat 4 is provided in the middle of the upper side through a connecting seat 3, a sliding groove evenly distributed is opened on the upper side of the operating table 1, a linear motor 1 7 is provided at the left front end of the upper side of the operating table 1, a linear motor 2 8 is provided on the moving seat of the linear motor 1 7, a translation frame 9 is provided on the moving seat of the linear motor 2 8, an electric push rod 2 10 is provided on the upper side of the translation frame 9, an exhaust pipe 11 is provided at the telescopic end of the electric push rod 2 10, a rubber air nozzle 12 is inserted at the conical mouth of the exhaust pipe 11, and a rubber air nozzle 12 is provided on the upper side of the storage seat 4. The rubber pad 5 and the rubber air nozzle 12 are provided with a cross 13 inside. The right side of the cross 13 is provided with a blocking seat 16 through a telescopic column 14 and a spring 15. The spring 15 is movably connected with the outer end of the telescopic column 14. The blocking seat 16 is installed in cooperation with the rubber air nozzle 12. The lower side of the operating table 1 is provided with evenly distributed support seats 17. When the hollow glass is evacuated, the device is first fixed to the specified position with bolts through the support seat 17, and then the air pipe on the exhaust pipe 11 is connected to the external air pump. Then, the insulating glass is placed on the upper side of the storage seat 4, and the contact surface between the storage seat 4 and the insulating glass is protected from deformation by the rubber pad 5. After the insulating glass is fixed and connected to the exhaust position, the external air pump is started, and suction is generated at the rubber air nozzle 12 through the air pipe. After receiving a certain suction force, the blocking seat 16 moves left, the telescopic end of the telescopic column 14 and the spring 15 contract, and the rubber air nozzle 12 opens, thereby exhausting the insulating glass. After the exhaust is completed, the elastic force of the spring and the inner wall of the insulating glass are The external air pressure difference causes the sealing seat 16 to quickly seal the rubber air nozzle 12. At this time, the rubber air nozzle 12 is adsorbed to the air suction port on the side of the hollow glass. Then the single chip microcomputer 2 controls the electrical components to reset, effectively avoiding the phenomenon of gas reflux due to the failure to close the air suction port in time after the hollow glass is evacuated. The vacuum device for hollow glass processing is easy to use. After the vacuum is completed, the spring elastic force and air pressure difference are used to automatically seal the air suction port of the hollow glass to prevent external gas from entering the hollow glass.

[0023] Automatic centering fixing mechanism 6: It is arranged between the slide slot and the connecting seat 3. The automatic centering fixing mechanism 6 includes a sliding frame 61, a telescopic column 1 62, a spring 1 63, an arc limit seat 64 and a horizontal limit seat 65. The sliding frame 61 is slidably connected to the inside of the slide slot. The top wall of the sliding frame 61 is provided with an arc limit seat 64 through evenly distributed telescopic columns 1 62 and spring 1 63. The spring 1 63 is movably connected to the outer end of the adjacent telescopic column 1 62. The middle part of the sliding frame 61 is provided with a horizontal limit seat 65. The automatic centering fixing mechanism 6 also includes a distance meter 66. The distance meter 66 is arranged in the middle part of the horizontal limit seat 65. The distance meter 66 is bidirectionally electrically connected to the single-chip computer 2. The automatic centering fixing mechanism 6 also includes an electric push rod 67, which is arranged between the sliding frame 61 and the connecting seat 3. The input end of the electric push rod 67 is electrically connected to the output end of the single-chip computer 2. The single-chip computer 2 synchronously starts two adjacent electric push rods 67 so that their telescopic ends drive the corresponding sliding frame 61 to move along the slide groove close to the center of the device. At the same time, the single-chip computer 2 starts the distance meter 66, and the distance meter 18 emits a light signal to the side of the adjacent insulating glass and reflects it back to the initial position. According to the propagation speed and time of the light signal, the distance between the horizontal limit seat 65 and the side of the insulating glass is determined, and the measured result is transmitted to the single-chip computer 2 in the form of an electrical signal. As the sliding frame 61 moves toward the device The arc-shaped limit seat 64 moves in the middle, and the arc surface of the arc-shaped limit seat 64 contacts the upper edge of the side corresponding to the insulating glass. The arc-shaped limit seat 64 moves up to the upper side of the insulating glass, and the telescopic end of the telescopic column 62 and the spring 63 contract. The arc-shaped limit seat 64 limits the vertical movement of the insulating glass through the compression elastic force of the spring 63. When the single-chip microcomputer 2 obtains that the results measured by the two adjacent rangefinders 18 are both zero, the insulating glass is horizontally limited by the horizontal limit seat 65 at this time, so that the hollow glass is completely limited in the exhaust. The device can automatically limit the exhaust of insulating glass of different thicknesses, and then the rubber air nozzle 12 is inserted into the tapered mouth of the exhaust pipe 11, and then the linear motor 7 is controlled by the single-chip microcomputer 2 to move from The exhaust part of the device is longitudinally regulated, the single chip 2 controls the linear motor 2 8 to perform lateral position regulation on the exhaust part of the device, and the single chip 2 controls the electric push rod 2 10 so that its telescopic end drives the exhaust pipe 11 to move vertically, thereby performing vertical position regulation on the exhaust part of the device. The single chip 2 controls the rubber air nozzle 12 to enter and press against the exhaust port on the side of the hollow glass. The hollow glass and the exhaust part are mechanically connected and fixed, and no manual support is required, which is convenient to use. The exhaust device for hollow glass processing can automatically exhaust and fix vacuum glasses of different thicknesses, and the exhaust part is connected to the exhaust port of the hollow glass through mechanical transmission, thereby reducing the labor intensity.

[0024] Among them: it also includes a single-chip microcomputer 2, which is arranged on the front side of the operating table 1. The input end of the single-chip microcomputer 2 is electrically connected to the external power supply, and the output end of the single-chip microcomputer 2 is electrically connected to the input ends of the linear motor 1 7, the linear motor 2 8 and the electric push rod 2 10 respectively, so that the control of electrical components is convenient.

[0025] The working principle of the vacuum device for hollow glass processing provided by the utility model is as follows: when vacuuming the hollow glass, firstly, the device is fixed to the specified position by bolts through the support seat 17, then the air pipe on the vacuum pipe 11 is connected to the external air pump, then the hollow glass is placed on the upper side of the storage seat 4, and the contact surface between the storage seat 4 and the hollow glass is protected from deformation by the rubber pad 5, then the single-chip microcomputer 2 synchronously starts two adjacent electric push rods 67 so that their telescopic ends drive the corresponding sliding frame 61 to move along the slide groove close to the center of the device, and at the same time, the single-chip microcomputer 2 starts the rangefinder 66, and the rangefinder 18 emits a light signal to illuminate the adjacent hollow glass. The side of the insulating glass is reflected back to the initial position, and the distance between the horizontal limit seat 65 and the side of the insulating glass is determined according to the propagation speed and time of the light signal, and the measured result is transmitted to the single-chip microcomputer 2 in the form of an electrical signal. As the sliding frame 61 moves toward the middle of the device, the arc surface of the arc limit seat 64 contacts the upper edge of the side corresponding to the insulating glass, and the arc limit seat 64 moves up to the upper side of the insulating glass. The telescopic end of the telescopic column 1 62 and the spring 1 63 contract, and the arc limit seat 64 is used to limit the vertical movement of the insulating glass through the compression elastic force of the spring 1 63. When the single-chip microcomputer 2 obtains that the results measured by the two adjacent rangefinders 18 are both zero, the insulating glass is moved vertically through the horizontal limit seat 65. The horizontal limit is performed to completely limit the exhaust of the insulating glass. The device can automatically limit the exhaust of insulating glass of different thicknesses. Then, the rubber air nozzle 12 is inserted into the tapered mouth of the exhaust pipe 11. Then, the linear motor 17 is controlled by the single-chip microcomputer 2 to adjust the longitudinal position of the exhaust part of the device. The linear motor 28 is controlled by the single-chip microcomputer 2 to adjust the lateral position of the exhaust part of the device. The single-chip microcomputer 2 controls the electric push rod 210 so that its telescopic end drives the exhaust pipe 11 to move vertically, thereby adjusting the vertical position of the exhaust part of the device. The rubber air nozzle 12 is controlled by the single-chip microcomputer 2 to enter and press against the exhaust port on the side of the insulating glass. By adjusting the distance between the insulating glass and the exhaust part, the rubber air nozzle 12 can be adjusted. The rubber air nozzle 12 is mechanically connected and fixed, and no manual support is required, which is easy to use. Then the external air pump is started to generate suction at the rubber air nozzle 12 through the air pipe. The sealing seat 16 moves left after receiving a certain suction force, and the telescopic end of the telescopic column 14 and the spring 15 contract, so that the rubber air nozzle 12 is opened, so as to evacuate the hollow glass. After the air is evacuated, the sealing seat 16 quickly blocks the rubber air nozzle 12 through the spring force and the pressure difference between the inside and outside of the hollow glass. At this time, the rubber air nozzle 12 is adsorbed to the air suction port on the side of the hollow glass, and then the single-chip microcomputer 2 controls the electrical components to reset, which effectively avoids the gas reflux phenomenon caused by the failure to close the air suction port in time after the hollow glass is evacuated. It is easy to use.

[0026] It is worth noting that the single chip microcomputer 2 disclosed in the above embodiment can adopt MCS-51, the rangefinder 66 can adopt ZM31-YHJ200, the electric push rod 67 can adopt FY014, the linear motor 1 7 and the linear motor 2 8 can adopt GD magnetic axis micro linear motor, the electric push rod 2 10 can adopt GRA-L25, and the single chip microcomputer 2 controls the rangefinder 66, the electric push rod 67, the linear motor 1 7, the linear motor 2 8 and the electric push rod 2 10 using methods commonly used in the prior art.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An exhaust device for hollow glass processing, characterized in that: It comprises an operating table (1) and an automatic centering fixing mechanism (6); The operating table (1) is provided with a storage seat (4) in the middle of the upper side through a connecting seat (3), and the upper side of the operating table (1) is provided with evenly distributed sliding grooves. A linear motor (7) is provided at the left front end of the upper side of the operating table (1), a linear motor (8) is provided on the moving seat of the linear motor (7), a translation frame (9) is provided on the moving seat of the linear motor (8), an electric push rod (10) is provided on the upper side of the translation frame (9), and an exhaust pipe (11) is provided at the telescopic end of the electric push rod (10), and a rubber air nozzle (12) is inserted at the conical mouth of the exhaust pipe (11); Automatic centering fixing mechanism (6): arranged between the slide groove and the connecting seat (3); The single chip microcomputer (2) is also included, and the single chip microcomputer (2) is arranged on the front side of the operating table (1), the input end of the single chip microcomputer (2) is electrically connected to the external power supply, and the output end of the single chip microcomputer (2) is electrically connected to the input ends of the linear motor 1 (7), the linear motor 2 (8) and the electric push rod 2 (10) respectively.

2. The vacuum device for hollow glass processing according to claim 1, characterized in that: The automatic centering fixing mechanism (6) comprises a sliding frame (61), a telescopic column (62), a spring (63), an arc-shaped limit seat (64) and a horizontal limit seat (65); the sliding frame (61) is slidably connected to the inside of the slide groove; the top wall of the sliding frame (61) is provided with an arc-shaped limit seat (64) through evenly distributed telescopic columns (62) and springs (63); the springs (63) are movably sleeved with the outer ends of adjacent telescopic columns (62); and the middle part of the sliding frame (61) is provided with a horizontal limit seat (65).

3. The vacuum device for hollow glass processing according to claim 2, characterized in that: The automatic centering fixing mechanism (6) further comprises a distance meter (66), and the distance meter (66) is arranged in the middle of the horizontal limit seat (65), and the distance meter (66) is bidirectionally electrically connected to the single chip computer (2).

4. The vacuum device for hollow glass processing according to claim 2, characterized in that: The automatic centering fixing mechanism (6) also includes an electric push rod (67), which is arranged between the sliding frame (61) and the connecting seat (3), and the input end of the electric push rod (67) is electrically connected to the output end of the single chip computer (2).

5. The exhaust device for hollow glass processing according to claim 1, characterized in that: A rubber pad (5) is provided on the upper side of the storage seat (4).

6. The exhaust device for hollow glass processing according to claim 1, characterized in that: A cross (13) is provided inside the rubber air nozzle (12), and a blocking seat (16) is provided on the right side of the cross (13) through a second telescopic column (14) and a second spring (15). The second spring (15) is movably sleeved with the outer end of the second telescopic column (14), and the blocking seat (16) is installed in cooperation with the rubber air nozzle (12).

7. The exhaust device for hollow glass processing according to claim 1, characterized in that: The lower side of the operating table (1) is provided with evenly distributed support seats (17).