Automatic material distribution device for ash kiln
By designing the automatic cloth device of the ash kiln and using components such as gears, motors and slides, the problem of uneven material paving in the lime kiln is solved, and the uniform distribution of materials and pipeline adjustment is achieved, which is convenient for installation and prevents the device from sliding.
Patent Information
- Application Number
- CN202420610629.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The material laying inside the lime kiln is uneven, which makes it difficult to evenly flatten the height of the left and right positions.
An automatic cloth device of ash kiln is designed, including main plate, through groove, main pipe, cog, reinforcement frame, motor, guide pipe, material pump, hose, hanging frame and limit ring, etc., through gears, The combination of motor and slides can realize the lifting, swinging and adjustment of the main pipe, ensuring uniform laying of materials.
The lime kiln is uniformly laid on the left and right sides, the pipeline orientation is adjusted, the device is installed, and the device is prevented from slipping, ensuring the material is evenly filled and laid.
Smart Images
Figure CN222205072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lime kilns, in particular to an automatic material distribution device for a lime kiln. Background Art
[0002] A lime kiln is a large device for calcining quicklime. A large amount of limestone can be put into the kiln body for refining together with calcite. This is a kind of limestone containing calcium carbonate, which is mainly distributed in minerals on the seabed, surface and underground. It can be excavated in offshore areas, mines and mountains. It can be used as a traditional Chinese medicine and can also be added as an inorganic gel material to building decoration materials.
[0003] Lime kilns are huge in size and their height is far beyond the reach of pedestrians on the ground. The transportation of lime materials often relies on conveyor belts, pipelines, etc., while the interior of the lime kiln is very empty to store materials for firing. The poured materials are stored in one place inside the kiln due to lack of guidance, and it is difficult to evenly level the left and right positions.
[0004] Now, a new type of automatic ash kiln feeding device is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide an automatic material distribution device for a lime kiln, so as to solve the problem of uneven material distribution in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic ash kiln feeding device, comprising a main plate and a through groove, a through groove starting longitudinally from the center of the inside of the main plate, and a main pipeline is vertically inserted in the through groove, and teeth are longitudinally distributed in the side walls of the main pipeline, reinforcement frames are welded at both ends of the top center of the main plate, and gears are movably connected to the top of the reinforcement frame, a second motor is installed at the front end of the reinforcement frame, a fixed pipe is installed above the main pipeline, and a material guide pipe is installed above the fixed pipe, a material pump is installed below the fixed pipe, a hose is fixedly connected to the bottom of the main pipeline, and a hanger is installed between the bottom of the hose and the main pipeline, a first motor is installed at the front end and the rear end of the bottom of the main pipeline, and a discharge pipe is welded to the bottom of the hanger.
[0007] Preferably, the gear is symmetrically engaged in the tooth groove of the main pipe from both sides, and the tooth block spacing of the tooth groove can allow the gear to guide it to slide up and down.
[0008] Preferably, the two ends of the top of the hanger can swing left and right at the bottom of the main pipeline, and the discharge pipe can be folded and stretched along with the hose.
[0009] Preferably, limiting rings are welded on the upper and lower parts of the outer periphery of the main plate, and a circular slideway is arranged at the center between the limiting ring and the main plate, a sleeve is movably inserted in the circular slideway, and sliders are fixed at both ends of the sleeve, a limiting hole is arranged longitudinally inside the center of the sleeve, a plug hole is arranged longitudinally inside the lower left part of the sleeve, and the material guide tube is embedded in the limiting hole.
[0010] Preferably, the sleeve can slide in a circular motion along the inner wall of the annular slideway by means of a slider, and the main plate, the limit ring and the annular slideway are arranged in concentric circles.
[0011] Preferably, hanging plates are welded at the centers of the four sides of the bottom of the main plate, and a movable plate is hinged at the bottom of the hanging plate. The bottom of the movable plate is movably connected to an annular sleeve plate, and slots are reserved on both sides of the annular sleeve plate, and connecting plates are horizontally inserted between the slots. Threaded grooves are drilled on both sides of the annular sleeve plate, and bolts are engaged and connected in the threaded grooves, and a frosted layer is applied on the inner wall of the annular sleeve plate.
[0012] Preferably, the movable plate can swing in situ below between the hanging plates, and the annular sleeve plate can swing in situ on the side of the movable plate.
[0013] Preferably, the annular sleeve and the connecting plate can form a complete closed loop, and the bolts are embedded between the annular sleeve and the connecting plate to fix them.
[0014] Compared with the prior art, the utility model has the following beneficial effects: the automatic material distribution device for the ash kiln not only realizes uniform material distribution on the left and right sides and adjusts the direction of the pipeline, but also makes the device easy to install;
[0015] (1) After the main plate is erected at the entrance of the top of the lime kiln by vertically inserting the main pipeline in the through groove, the second motor installed on the reinforcement frames on both sides is started, and the main pipeline is lifted up and down by the gears embedded in the tooth grooves on both sides, and the discharge pipe connected to the bottom of the main pipeline through the hose is inserted into the lime kiln, and the discharge pipe is controlled by the hanger in the chamber at the bottom of the main pipeline. After the first motor is turned on, the discharge pipe can be controlled to swing left and right, so as to evenly fill the lime material from the top of the lime kiln;
[0016] (2) A sleeve is movably inserted in the annular slideway, and a limit ring is used to limit the sliding of the sleeve on the outer circle of the main plate. The object moves in a circle along the annular slideway at the center with the help of sliders at both ends, so as to adjust the direction of the guide pipe and the fixed pipe according to the orientation of the feeding device below. The guide pipe is embedded in the limit hole to prevent the object from swinging and swaying. By inserting a long rod into the insertion hole from below, the sleeve can be operated to operate along the annular slideway, so that the object can limit the guide pipe;
[0017] (3) By hingedly connecting a movable plate at the bottom of the hanging plate, the diameter of the feed port of the lime kiln is different. The movable plate can be adjusted between the hanging plates around the bottom of the main plate, and then the distance between each annular sleeve plate and the connecting plate can be reduced or expanded to form a complete circular ring. The bolts in the threaded groove are used to lock and fix them so that the frosted layer on the inner wall of the annular sleeve plate contacts the lime kiln to prevent the device from slipping. The clamping range of the bracket below the device is adjusted to facilitate the clamping and fixing of the device on the top of the lime kiln. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the main pipeline of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the sleeve plate of the utility model;
[0021] Figure 4 It is a schematic diagram of the top view of the annular sleeve plate of the utility model.
[0022] In the figure: 1. main plate; 2. limit ring; 3. annular slide; 4. hanging plate; 5. movable plate; 6. annular sleeve plate; 7. connecting plate; 8. discharge pipe; 9. hanger; 10. hose; 11. main pipeline; 12. first motor; 13. material guide pipe; 14. socket; 15. sleeve; 16. limit hole; 17. reinforcement frame; 18. gear; 19. fixed pipe; 20. material pump; 21. tooth groove; 22. second motor; 23. through groove; 24. slider; 25. bolt; 26. frosted layer; 27. slot; 28. threaded groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Example 1: Please refer to Figure 1-4, an automatic material distribution device for a lime kiln, comprising a main plate 1 and a through groove 23, wherein the through groove 23 is longitudinally provided at the center of the main plate 1, and a main pipeline 11 is vertically inserted in the through groove 23, and tooth grooves 21 are longitudinally distributed in the side wall of the main pipeline 11, and reinforcement frames 17 are welded at both ends of the top center of the main plate 1, and a gear 18 is movably connected to the top of the reinforcement frame 17, and a second motor 22 is installed at the front end of the reinforcement frame 17, a fixed pipe 19 is installed above the main pipeline 11, and a material guide pipe 13 is installed above the fixed pipe 19, and a material pump 20 is installed below the fixed pipe 19, a hose 10 is fixedly connected to the bottom of the main pipeline 11, and a hanger 9 is installed between the bottom of the hose 10 and the main pipeline 11, a first motor 12 is installed at the front end and the rear end of the bottom of the main pipeline 11, and a discharge pipe 8 is welded to the bottom of the hanger 9;
[0025] The gear 18 is symmetrically clamped in the tooth groove 21 of the main pipe 11 from both sides. The tooth block spacing of the tooth groove 21 can allow the gear 18 to guide it to slide up and down. The top ends of the hanger 9 can swing left and right at the bottom of the main pipe 11, and the discharge pipe 8 can be folded and stretched with the hose 10.
[0026] Specifically, Figure 1 and Figure 2 As shown, after the main plate 1 is erected at the entrance of the top of the lime kiln, the second motor 22 installed on the reinforcement frames 17 on both sides is started, and the main pipeline 11 is lifted up and down by the gears 18 embedded in the tooth grooves 21 on both sides, and the discharge pipe 8 connected to the bottom of the main pipeline 11 through the hose 10 is inserted into the lime kiln, and the discharge pipe 8 is controlled by the hanger 9 in the chamber at the bottom of the main pipeline 11. After the first motor 12 is turned on, the discharge pipe 8 can be controlled to swing left and right to implement material laying.
[0027] Embodiment 2: A limiting ring 2 is welded on the upper and lower sides of the outer periphery of the main plate 1, and a circular slideway 3 is arranged at the center between the limiting ring 2 and the main plate 1, a sleeve 15 is movably inserted in the circular slideway 3, and sliders 24 are fixed at both ends of the sleeve 15, a limiting hole 16 is arranged longitudinally inside the center of the sleeve 15, and a plug hole 14 is arranged longitudinally inside the lower left side of the sleeve 15, and the guide tube 13 is embedded in the limiting hole 16, and the sleeve 15 can slide in a circle along the inner wall of the circular slideway 3 by means of the slider 24, and the main plate 1, the limiting ring 2 and the circular slideway 3 are arranged in concentric circles;
[0028] Specifically, Figure 1 and Figure 2 As shown, the outer circle of the main plate 1 is limited by the limit ring 2 to limit the sliding of the sleeve 15, and the object makes a circular motion along the annular slide 3 at the center by means of the sliders 24 at both ends, so as to adjust the direction of the guide pipe 13 and the fixed pipe 19 according to the orientation of the feeding device below, and the guide pipe 13 is embedded in the limit hole 16 to prevent the object from swinging and swaying. By inserting the long rod into the socket 14 from below, the sleeve 15 can be operated to change position.
[0029] Embodiment 3: A hanging plate 4 is welded at the center of the four sides of the bottom of the main plate 1, and a movable plate 5 is hinged at the bottom of the hanging plate 4. The bottom of the movable plate 5 is movably connected to an annular sleeve plate 6, and slots 27 are reserved on both sides of the annular sleeve plate 6. A connecting plate 7 is horizontally inserted between the slots 27. Thread grooves 28 are drilled on both sides of the annular sleeve plate 6, and bolts 25 are meshed and connected in the thread grooves 28. A frosted layer 26 is applied on the inner wall of the annular sleeve plate 6;
[0030] The movable plate 5 can swing in situ below the hanging plates 4, and the annular sleeve plate 6 can swing in situ on the side of the movable plate 5. The annular sleeve plate 6 and the connecting plate 7 can form a complete closed loop, and the bolts 25 are embedded between the annular sleeve plate 6 and the connecting plate 7 to fix them;
[0031] Specifically, Figure 1 , Figure 3 and Figure 4 As shown, the feed port of the lime kiln has different diameters. The movable plate 5 can be adjusted between the hanging plates 4 around the bottom of the main plate 1, and then the distance between each annular sleeve plate 6 and the connecting plate 7 can be reduced or expanded to form a complete ring. The bolts 25 in the threaded groove 28 are used to lock and fix them so that the frosted layer 26 on the inner wall of the annular sleeve plate 6 contacts the lime kiln to prevent the device from slipping, and the clamping range of the bracket below the device is adjusted.
[0032] Working principle: When the utility model is in use, due to the different diameters of the feed openings of the lime kiln, the movable plate 5 can be adjusted between the hanging plates 4 around the bottom of the main plate 1, and then the distance between each annular sleeve plate 6 and the connecting plate 7 can be reduced or expanded to form a complete ring, and the bolts 25 in the threaded groove 28 are used to lock and fix them so that the frosted layer 26 on the inner wall of the annular sleeve plate 6 contacts the lime kiln to prevent the device from slipping. After that, the main plate 1 is erected at the entrance of the top of the lime kiln, and the second motor 22 installed on the reinforcement frames 17 on both sides is started, and the gears 18 embedded in the tooth grooves 21 on both sides are used to lift the main pipeline 11 up and down, and the bottom of the main pipeline 11 is passed through the hose The discharge pipe 8 connected with 10 is inserted into the lime kiln, and the discharge pipe 8 is controlled by the hanger 9 in the chamber at the bottom of the main pipeline 11. After the first motor 12 is turned on, the discharge pipe 8 can be controlled to swing left and right so as to evenly fill the lime material from the top of the lime kiln, and the sliding of the sleeve 15 is limited by the limit ring 2 around the outer circle of the main plate 1. This object makes a circular motion along the annular slide 3 at the center with the help of the sliders 24 at both ends, so as to adjust the direction of the guide pipe 13 and the fixed pipe 19 according to the orientation of the feeding device below, and the guide pipe 13 is embedded in the limit hole 16, which can prevent the object from swinging and swaying. The long rod is inserted into the socket 14 from below to operate the sleeve 15 to change position.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An automatic material distribution device for a lime kiln, comprising a main plate (1) and a through groove (23), Features: A through groove (23) is longitudinally formed at the center of the main plate (1), and a main pipe (11) is vertically inserted into the through groove (23). Tooth grooves (21) are longitudinally distributed in the side wall of the main pipe (11). A reinforcement frame (17) is welded to both ends of the top center of the main plate (1), and a gear (18) is movably connected to the top of the reinforcement frame (17). A second motor (22) is installed at the front end of the reinforcement frame (17). The top of the main pipe (11) is provided with a toothed groove (21). A fixed pipe (19) is installed, and a material guide pipe (13) is installed above the fixed pipe (19), a material pump (20) is installed below the fixed pipe (19), a hose (10) is fixedly connected to the bottom of the main pipeline (11), and a hanger (9) is installed between the bottom of the hose (10) and the main pipeline (11), a first motor (12) is installed at the front end and the rear end of the bottom of the main pipeline (11), and a discharge pipe (8) is welded to the bottom of the hanger (9).
2. The automatic material distribution device for lime kiln according to claim 1, Features: The gear (18) is symmetrically engaged in the tooth groove (21) of the main pipe (11) from both sides, and the tooth block spacing of the tooth groove (21) can allow the gear (18) to guide it to slide up and down.
3. The automatic material distribution device for lime kiln according to claim 1, Features: The two ends of the top of the hanger (9) can swing left and right at the bottom of the main pipeline (11), and the discharge pipe (8) can be folded and stretched along with the hose (10).
4. The automatic material distribution device for lime kiln according to claim 1, Features: A limiting ring (2) is welded on the upper and lower sides of the outer periphery of the main plate (1), and a circular slideway (3) is arranged at the center between the limiting ring (2) and the main plate (1), a sleeve (15) is movably inserted in the circular slideway (3), and sliders (24) are fixed at both ends of the sleeve (15), a limiting hole (16) is longitudinally arranged inside the center of the sleeve (15), and an insertion hole (14) is longitudinally arranged inside the lower left side of the sleeve (15), and the material guide tube (13) is embedded in the limiting hole (16).
5. The automatic material distribution device for lime kiln according to claim 4, Features: The sleeve (15) can slide in a circular motion along the inner wall of the annular slideway (3) by means of a slider (24), and the main plate (1), the limit ring (2) and the annular slideway (3) are arranged in concentric circles.
6. The automatic material distribution device for lime kiln according to claim 1, Features: A hanging plate (4) is welded at the center of the four sides of the bottom of the main plate (1), and a movable plate (5) is hinged at the bottom of the hanging plate (4). The bottom of the movable plate (5) is movably connected to an annular sleeve plate (6), and slots (27) are reserved on both sides of the annular sleeve plate (6). A connecting plate (7) is horizontally inserted between the slots (27). Threaded grooves (28) are drilled on both sides of the annular sleeve plate (6), and bolts (25) are meshed and connected in the threaded grooves (28). The inner wall of the annular sleeve plate (6) is coated with a frosted layer (26).
7. The automatic material distribution device for lime kiln according to claim 6, Features: The movable plate (5) can swing in situ below the hanging plates (4), and the annular sleeve plate (6) can swing in situ on the side of the movable plate (5).
8. The automatic material distribution device for lime kiln according to claim 6, Features: The annular sleeve plate (6) and the connecting plate (7) can form a complete closed loop, and the bolts (25) are embedded between the annular sleeve plate (6) and the connecting plate (7) to fix them.