Water-oil phase feeding device for emulsion explosive production
By designing a water-oil phase feeding device, including a crushing chamber, agitating chamber and scraping assembly in the production of emulsified explosives, the problems of uneven water-oil phase feeding and raw material adhesion are solved, and the production quality and ingredients of emulsified explosives are improved. Accuracy.
Patent Information
- Application Number
- CN202420593053.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-26
AI Technical Summary
In the production of emulsified explosives, uneven feeding of water and oil phases leads to a decrease in the reaction rate, and the raw materials tend to adhere to the inner wall of the mixing feed tank, affecting the batching accuracy and production quality.
A water-oil phase feeding device for emulsified explosive production is designed, including a water-phase raw material tank, an oil-phase raw material tank and a mixing feeding tank. The water-phase raw material tank is equipped with a crushing chamber and a stirring chamber, and the oil-phase raw material tank is equipped with a stirring rod. The mixing feed tank is equipped with a motor, agitating blade and scraping assembly. The scraping assembly is an inverted trapezoidal structure, equipped with circular through holes and scraping sheets, for uniform mixing and cleaning of adhered materials.
The uniformity of water and oil phase mixing is achieved, the batching accuracy is improved, raw material waste is reduced, and the production quality of emulsified explosives is improved.
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Figure CN222205093U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of emulsion explosives, and in particular relates to a water-oil phase feeding device for the production of emulsion explosives. Background Art
[0002] Emulsion explosives are new water-containing explosives developed in the 1960s and 1970s. They have excellent explosion, safety and water resistance and are widely used in engineering blasting. Emulsion explosives are usually composed of oxidants, reductants and other additives. They are a paste-like plastic body made by emulsification. When preparing this emulsion explosive, firstly, the oxygen-containing acid salt and the above-mentioned organic monomer that can undergo polymerization are dissolved in water to form an aqueous solution, and at the same time, hydrocarbon fuel and emulsifier are mixed to form an oily mixture, and then the above two substances are mixed and stirred to form an oil-in-water type emulsion explosive.
[0003] In the production process of emulsion explosives, the water phase must be prepared first. Water, ammonium nitrate, sodium nitrate and other raw materials need to be added to the water phase raw material tank, stirred and dissolved in the tank to form the water phase, and then emulsifiers, composite wax and other raw materials are added to the oil phase raw material tank, stirred in the tank to form the oil phase; the water phase and the oil phase are then extracted from their respective feed tanks, mixed and transported to the emulsifier for further processing. The water phase raw materials in the existing water phase raw material tanks are often not completely dissolved in water due to their large particle size, resulting in uneven mixing of the water phase raw materials and the oil phase raw materials, which in turn affects the reaction rate of the water and oil phases; and in the existing water-oil phase mixed feed tank, when the oil phase and the water phase are mixed in the existing mixed feed tank, some materials are prone to adhere to the inner wall of the mixed feed tank, which not only affects the accuracy of the water-oil phase batching, but also causes a waste of raw materials, thereby affecting the production quality of emulsion explosives.
[0004] Therefore, developing a feeding device that can make the water-oil phase mix evenly and facilitate emulsification in the production of emulsion explosives has become one of the problems that those skilled in the art need to solve. Utility Model Content
[0005] In view of the deficiencies of the prior art, the utility model provides a water-oil phase feeding device for emulsion explosive production, which effectively solves the problem of uneven mixing of water-oil phase feeding in the current process of preparing emulsion explosive.
[0006] The technical solution provided by the utility model is as follows:
[0007] A water-oil phase feeding device for emulsion explosive production comprises a water-phase raw material tank, an oil-phase raw material tank, a mixed feeding tank, a conveying device and an emulsifier, wherein the water-phase raw material tank is provided with a crushing chamber, a second motor frame and a stirring chamber from top to bottom in sequence; a first motor frame and a crushing discrete frame are provided in the crushing chamber, a first motor is installed in the first motor frame, a first motor is fixedly connected to a first rotating shaft, the first rotating shaft passes through the first motor frame and is located in the crushing discrete frame, and a spiral blade is installed on the first rotating shaft; a second motor is installed in the second motor frame, and a second rotating shaft is fixedly connected below the second motor. The second rotating shaft passes through the second motor frame and is located in the stirring chamber, and the second rotating shaft is equipped with a first stirring blade; a third motor is installed in the middle of the top of the oil phase raw material tank, and a third rotating shaft is fixedly connected to the bottom of the third motor, and a stirring rod is installed on the third rotating shaft, and blades are installed on both sides of the stirring rod, and the shape of the blade is "X" shape; a fourth motor is installed in the middle of the top of the mixed feed tank, and a fourth rotating shaft is fixedly connected to the bottom of the fourth motor, and a second stirring blade and a scraper assembly are installed on the fourth rotating shaft, and the second stirring blade is located in the scraper assembly.
[0008] Furthermore, a first discharge port is provided at the bottom of the water-phase raw material tank, a first switch control valve is provided on the first discharge port, a water-phase flow guide pipe is fixedly connected below the first discharge port, the water-phase flow guide pipe is connected to the mixing feed tank, and a water-phase flow meter is provided between the water-phase flow guide pipe and the mixing feed tank.
[0009] Furthermore, a first feed port is provided at the top of the water phase raw material tank, and the first feed port is connected to the crushing discrete frame. A crushed material outlet is provided at the right bottom of the crushing discrete frame, and the crushed material outlet passes through the second motor frame and is connected to the stirring chamber. A filter screen is installed at the bottom of the stirring chamber.
[0010] Furthermore, a water inlet pipe is provided on the left side of the second motor frame, and a crystal oscillator is provided on the right side of the second motor frame.
[0011] Furthermore, a second feed port is provided at the top of the oil phase raw material tank, a second discharge port is provided at the bottom of the oil phase raw material tank, a second switch control valve is provided on the second discharge port, an oil phase flow guide pipe is fixedly connected below the second discharge port, the oil phase flow guide pipe is connected to the mixing supply tank, and an oil phase flow meter is provided between the oil phase flow guide pipe and the mixing supply tank.
[0012] Furthermore, the scraper assembly comprises a scraper frame, the scraper frame is an inverted trapezoidal structure, and circular through holes are provided on the symmetrical side frames of the scraper frame.
[0013] Furthermore, the symmetrical side frames of the scraper frame are fixedly connected with scraper blades, and the distance between the scraper blades and the inner wall of the mixing supply tank is 0.15 mm.
[0014] Furthermore, a third discharge port is provided at the bottom of the mixed feed tank, and a third switch control valve is provided on the third discharge port.
[0015] Furthermore, the third discharge port is communicated with a conveying device, and the conveying device is connected to the emulsifier through a discharge pipe.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] (1) The utility model provides a water-oil phase feeding device for the production of emulsion explosives. Through the structural design of the water-phase raw material tank, the oil-phase raw material tank and the mixed feed tank, the water-phase raw material and the oil-phase raw material are mixed more evenly, and when mixing in the mixed feed tank, it is not easy to cause the raw materials to adhere to the inner wall of the mixed feed tank, thereby improving the accuracy of the water-oil phase mixing ingredients, thereby improving the production quality of the emulsion explosives. The water-oil phase feeding device provided by the utility model has a simple structure and is easy to use.
[0018] (2) The water-oil phase feeding device provided by the utility model is provided with a water-phase raw material tank and an oil-phase raw material tank. The water-phase raw material tank is provided with a grinding chamber. The raw material for preparing the water phase is added into the grinding and discreet frame provided in the grinding chamber through the first feed port, and the raw material is discreetly crushed by the spiral blade. The crushed and discreet raw material is then added into the stirring chamber through the crushed material outlet. A crystal oscillator is provided on the right side of the second motor frame, so that the crushed and discreet raw material is stirred and dissolved under vibration conditions in the stirring chamber, thereby improving the dissolution rate of the crushed and discreet raw material in water, so that the crushed and discreet raw material is dissolved more fully; at the same time, a filter screen is provided at the bottom of the stirring chamber, so that the undissolved block raw material in the water-phase raw material is filtered and separated, thereby ensuring the purity of the water-phase raw material entering the mixed feeding tank through the water-phase guide pipe; the stirring rod provided in the oil-phase raw material tank is equipped with an "X" blade, so that the oil-phase raw material is mixed more evenly in the oil-phase raw material tank.
[0019] (3) The water-oil phase feeding device provided by the utility model is provided with a mixing feeding tank, in which a motor, a stirring blade and a scraper assembly are provided, so that the water phase raw material and the oil phase raw material enter the mixing feeding tank through the water phase guide pipe and the oil phase guide pipe respectively for stirring and mixing; the scraper frame provided with the scraper assembly is an inverted trapezoidal structure, and circular through holes and scraper plates are fixedly connected on the symmetrical side frames of the scraper frame. The design of the scraper plates makes it easy to clean the materials adhering to the inner wall of the mixing feeding tank when the oil phase and the water phase are mixed in the mixing feeding tank, thereby improving the accuracy of the water-oil phase batching and avoiding the waste of raw materials; the design of the circular through holes reduces the resistance of the scraper plate when cleaning the materials adhering to the inner wall of the mixing feeding tank, thereby improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a water-oil phase feeding device for emulsion explosive production according to the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of a water-phase raw material tank of a water-oil phase feeding device for emulsion explosive production according to the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of a scraper assembly of a water-oil phase feeding device for emulsion explosive production according to the utility model;
[0023] In the figure: 1 water phase raw material tank, 2 oil phase raw material tank, 3 water phase guide pipe, 4 oil phase guide pipe, 5 mixed feed tank, 6 conveying device, 7 emulsifier, 11 first feed inlet, 12 crushing chamber, 121 first motor frame, 122 first motor, 123 first rotating shaft, 124 spiral blade, 125 crushed material outlet, 126 crushing discrete frame, 13 second motor frame, 131 water inlet pipe, 132 second motor, 133 crystal oscillator, 14 stirring chamber, 141 second rotating shaft, 142 first stirring blade, 143 filter screen, 15 first discharge port, 16 first switch control valve, 21 second feed port, 22 third motor, 23 stirring rod, 24 third rotating shaft, 25 blade, 26 second discharge port, 27 second switch control valve, 51 fourth motor, 52 fourth rotating shaft, 53 second stirring blade, 54 scraper assembly, 541 scraper frame, 542 symmetrical side frames, 543 circular through hole, 544 scraper blade, 55 third discharge port, 56 third switch control valve, 6 conveying device, 7 emulsifier. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] The utility model provides a water-oil phase feeding device for emulsion explosive production. The technical scheme of the utility model is further described below in conjunction with the accompanying drawings:
[0026] See also Figure 1 , Figure 2 and Figure 3 It can be seen that a water-oil phase feeding device for emulsion explosive production includes a water-phase raw material tank 1, an oil-phase raw material tank 2, a mixed feed tank 5, a conveying device 6 and an emulsifier 7. The water-phase raw material tank 1 is provided with a crushing chamber 12, a second motor frame 13 and a stirring chamber 14 from top to bottom; a first motor frame 121 and a crushing discrete frame 126 are provided in the crushing chamber 12, a first motor 122 is installed in the first motor frame 121, and the first motor 122 is fixedly connected with a first rotating shaft 123, the first rotating shaft 123 passes through the first motor frame 121 and is located in the crushing discrete frame 126, and a spiral blade 124 is installed on the first rotating shaft 123; a second motor 132 is installed in the second motor frame 13, and a second motor 132 is fixed below the second motor 132. A second rotating shaft 141 is fixedly connected, the second rotating shaft 141 passes through the second motor frame 13 and is located in the stirring chamber 14, and the second rotating shaft 141 is installed with a first stirring blade 142; a third motor 22 is installed in the middle position on the top of the oil phase raw material tank 2, and a third rotating shaft 24 is fixedly connected below the third motor 22, and a stirring rod 23 is installed on the third rotating shaft, and blades 25 are installed on both sides of the stirring rod 23, and the shape of the blade 25 is "X" shape; a fourth motor 51 is installed in the middle position on the top of the mixing supply tank 5, and a fourth rotating shaft 52 is fixedly connected below the fourth motor 51, and a second stirring blade 53 and a scraper assembly 54 are installed on the fourth rotating shaft 52, and the second stirring blade 53 is located in the scraper assembly 54.
[0027] Among them, a second feed port 21 is provided on the top of the oil phase raw material tank 2, a second discharge port 26 is provided at the bottom of the oil phase raw material tank 2, a second switch control valve 27 is provided on the second discharge port 26, an oil phase guide pipe 4 is fixedly connected below the second discharge port 26, the oil phase guide pipe 4 is connected to the mixing supply tank 5, and an oil phase flow meter is provided between the oil phase guide pipe 4 and the mixing supply tank 5; a third discharge port 55 is provided at the bottom of the mixing supply tank 5, a third switch control valve 56 is provided on the third discharge port 55, the third discharge port 55 is connected to the conveying device 6, and the conveying device 6 is connected to the emulsifier 7 through the discharge pipe.
[0028] See also Figure 1 and Figure 2 It can be seen that a first discharge port 15 is provided at the bottom of the water-phase raw material tank 1, a first switch control valve 16 is provided on the first discharge port 15, a water-phase guide pipe 3 is fixedly connected below the first discharge port 15, the water-phase guide pipe 3 is connected to the mixing feed tank 5, and a water-phase flow meter is provided between the water-phase guide pipe 3 and the mixing feed tank 5; a first feed port 11 is provided at the top of the water-phase raw material tank 1, the first feed port 11 is connected to the crushing discrete frame 126, a crushed material outlet 125 is provided at the bottom right of the crushing discrete frame 126, the crushed material outlet 125 passes through the second motor frame 13 and is connected to the stirring chamber 14, a filter screen 143 is installed at the bottom of the stirring chamber 14, and a water inlet pipe 13 is provided on the left side of the second motor frame 13 1. A crystal oscillator 133 is provided on the right side of the second motor frame 13; it is worth noting that such a configuration allows the raw materials for preparing the water phase to enter the crushing and discrete frame 126 for discrete crushing, and enter the stirring chamber 14 through the crushed material outlet 125. Under the condition of the vibration of the crystal oscillator 133, the crushed and discrete raw materials are stirred and dissolved in the stirring chamber 14, which improves the dissolution rate of the crushed and discrete raw materials in water, so that the crushed and discrete raw materials are dissolved more fully; a filter screen 143 is also provided at the bottom of the stirring chamber 14, so that the undissolved block raw materials in the water phase raw materials are filtered and separated, thereby ensuring the purity of the water phase raw materials entering the mixed supply tank 5 through the water phase guide pipe 3.
[0029] See also Figure 1 and Figure 3 It can be seen that the scraper assembly 54 includes a scraper frame 541, and the scraper frame 541 is an inverted trapezoidal structure. Circular through holes 543 are provided on the symmetrical side frames 542 of the scraper frame 541. The symmetrical side frames 542 of the scraper frame 541 are fixedly connected with scraper blades 544, and the distance between the scraper blades 544 and the inner wall of the mixing supply tank 5 is 0.15mm; it is worth noting that such a setting makes it easy to clean the materials adhering to the inner wall of the mixing supply tank 5 when the oil phase and the water phase are mixed in the mixing supply tank 5, thereby improving the accuracy of water-oil phase batching and avoiding waste of raw materials; the design of the circular through holes 543 reduces the rotation resistance of the scraper blade 544 when cleaning the materials adhering to the inner wall of the mixing supply tank 5, thereby improving work efficiency.
[0030] The working principle of the utility model is as follows: when working, the power supply is started, and the raw materials for preparing the water phase are added into the crushing and discrete frame 126 set in the crushing chamber 12 through the first feed port 11, and the first rotating shaft 123 is driven to rotate by the first motor 122 set in the first motor frame 121, and then the spiral blade 124 is driven to rotate to crush and discrete the raw materials added into the crushing and discrete frame 126, and the crushed and discrete raw materials are added into the stirring chamber 14 through the crushing material outlet 125, and water is injected into the stirring chamber 14 through the water inlet pipe 131, and the second motor 132 set in the second motor frame 13 is started, and the second motor 132 drives the second rotating shaft 141 to rotate, and the raw materials required for preparing the water phase are stirred by the first stirring blade 142 set on the second rotating shaft 141, and at the same time, under the condition of the vibration of the crystal oscillator 133, the dissolution speed of the raw materials required for preparing the water phase is accelerated; the raw materials for preparing the oil phase are added into the oil phase raw material tank 2 through the second feed port 21, and the third motor 22 is started to drive the third rotating shaft 24 to rotate, and the stirring rod 23 and the blade set on the stirring rod 23 are used to stir the raw materials. The blade 25 stirs and crushes the raw materials required for preparing the oil phase; after the raw materials in the oil phase raw material tank 2 and the water phase raw material tank 1 are mixed, the first switch control valve 16 and the second switch control valve 27 are opened respectively, and the prepared water phase raw materials flow into the mixed supply tank through the first discharge port 15 and the water phase guide pipe 3, and the prepared oil phase raw materials flow into the mixed supply tank through the second discharge port 26 and the oil phase guide pipe 4, and the fourth motor 51 is started to drive the fourth rotating shaft 52 to rotate, and the second stirring blade 5 provided on the fourth rotating shaft 52 is used to stir and crush the raw materials required for preparing the oil phase; after the raw materials in the oil phase raw material tank 2 and the water phase raw material tank 1 are mixed, the first switch control valve 16 and the second switch control valve 27 are opened respectively, and the prepared water phase raw materials flow into the mixed supply tank through the first discharge port 15 and the water phase guide pipe 3, and the prepared oil phase raw materials flow into the mixed supply tank through the second discharge port 26 and the oil phase guide pipe 4, and the fourth motor 51 is started to drive the fourth rotating shaft 52 to rotate, and the second stirring blade 5 The water phase and oil phase mixed raw materials in the mixing supply tank 5 are stirred and mixed. The mixing supply tank 5 is provided with a scraper assembly 54, which is convenient for cleaning the materials adhering to the inner wall of the mixing supply tank 5, thereby improving the accuracy of water-oil phase batching and avoiding the waste of raw materials. After the oil phase raw materials and the water phase raw materials added to the mixing supply tank 5 are mixed evenly, the third switch control valve 56 is opened, and the water phase raw materials and the oil phase raw materials are fed into the conveying device 6 through the third discharge port 55, and then the mixed water phase raw materials and the oil phase raw materials are conveyed to the emulsifier 7 for emulsification through the conveying device 6.
[0031] The above is a detailed introduction to a water-oil phase feeding device for emulsion explosive production provided by the utility model. The above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, and should be included in the scope of the claims of the utility model.
Claims
1. A water-oil phase feeding device for emulsion explosive production, comprising a water-phase raw material tank (1), an oil-phase raw material tank (2), a mixed feed tank (5), a conveying device (6) and an emulsifier (7), characterized in that: The water phase raw material tank (1) is provided with a grinding chamber (12), a second motor frame (13) and a stirring chamber (14) in order from top to bottom; a first motor frame (121) and a grinding discrete frame (126) are provided in the grinding chamber (12); a first motor (122) is installed in the first motor frame (121); the first motor (122) is fixedly connected to a first rotating shaft (123); the first rotating shaft (123) passes through the first motor frame (121) and is located in the grinding discrete frame (126); a spiral blade (124) is installed on the first rotating shaft (123); a second motor (132) is installed in the second motor frame (13); a second rotating shaft (141) is fixedly connected below the second motor (132); the second rotating shaft (141) passes through the second motor frame (13) and is located in the stirring chamber (14), the second rotating shaft (141) is equipped with a first stirring blade (142); a third motor (22) is installed at the middle position of the top of the oil phase raw material tank (2), a third rotating shaft (24) is fixedly connected below the third motor (22), a stirring rod (23) is installed on the third rotating shaft, blades (25) are installed on both sides of the stirring rod (23), and the shape of the blade (25) is "X"; a fourth motor (51) is installed at the middle position of the top of the mixing supply tank (5), a fourth rotating shaft (52) is fixedly connected below the fourth motor (51), a second stirring blade (53) and a scraper assembly (54) are installed on the fourth rotating shaft (52), and the second stirring blade (53) is located in the scraper assembly (54).
2. The water-oil phase feeding device for emulsion explosive production according to claim 1, characterized in that: The bottom of the water-phase raw material tank (1) is provided with a first discharge port (15), the first discharge port (15) is provided with a first switch control valve (16), a water-phase flow guide pipe (3) is fixedly connected below the first discharge port (15), the water-phase flow guide pipe (3) is connected to the mixing supply tank (5), and a water-phase flow meter is provided between the water-phase flow guide pipe (3) and the mixing supply tank (5).
3. The water-oil phase feeding device for emulsion explosive production according to claim 2, characterized in that: The water phase raw material tank (1) is provided with a first feed inlet (11) at the top, the first feed inlet (11) is connected to a pulverizing discrete frame (126), a pulverized material outlet (125) is provided at the right bottom of the pulverizing discrete frame (126), the pulverized material outlet (125) passes through the second motor frame (13) and is connected to a stirring chamber (14), and a filter screen (143) is installed at the bottom of the stirring chamber (14).
4. The water-oil phase feeding device for emulsion explosive production according to claim 3, characterized in that: A water inlet pipe (131) is provided on the left side of the second motor frame (13), and a crystal oscillator (133) is provided on the right side of the second motor frame (13).
5. The water-oil phase feeding device for emulsion explosive production according to claim 1, characterized in that: The top of the oil phase raw material tank (2) is provided with a second feed port (21), the bottom of the oil phase raw material tank (2) is provided with a second discharge port (26), the second discharge port (26) is provided with a second switch control valve (27), an oil phase flow guide pipe (4) is fixedly connected below the second discharge port (26), the oil phase flow guide pipe (4) is connected to the mixed feed tank (5), and an oil phase flow meter is provided between the oil phase flow guide pipe (4) and the mixed feed tank (5).
6. The water-oil phase feeding device for emulsion explosive production according to claim 1, characterized in that: The scraper assembly (54) comprises a scraper frame (541), the scraper frame (541) is an inverted trapezoidal structure, and circular through holes (543) are provided on the symmetrical side frames (542) of the scraper frame (541).
7. The water-oil phase feeding device for emulsion explosive production according to claim 6, characterized in that: The scraper frame (541) is symmetrically connected to the side frames (542) on both sides thereof with scraper blades (544) fixedly connected thereto. The distance between the scraper blades (544) and the inner wall of the mixing supply tank (5) is 0.15 mm.
8. The water-oil phase feeding device for emulsion explosive production according to claim 1, characterized in that: The bottom of the mixing supply tank (5) is provided with a third discharge port (55), and the third discharge port (55) is provided with a third switch control valve (56).
9. The water-oil phase feeding device for emulsion explosive production according to claim 8, characterized in that: The third discharge port (55) is in communication with a conveying device (6), and the conveying device (6) is connected to an emulsifier (7) via a discharge pipe.
