Closed type under-pressure continuous cooking equipment
Through the closed pressure continuous cooking equipment, the design of steam outlets and drain outlets is used to solve the problems of low efficiency and environmental impact of traditional cooking equipment, efficient grain cooking and environmental isolation is achieved, and working conditions are improved.
Patent Information
- Application Number
- CN202420383170.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Traditional steaming and cooking equipment is inefficient and long steaming time, which leads to serious waste of energy and generates a large amount of water vapor that affects the working environment and health.
A closed continuous steaming and cooking equipment with pressure is designed, including a pressure distillation kettle, feed, material conveying and discharge mechanism, which uniformly sprays steam through the steam port and discharges water vapor through the drain port to achieve uniform steaming and environmental steam. isolation.
It improves the efficiency of food steaming and cooking, reduces energy waste, maintains a good working environment, and ensures the health of staff.
Smart Images
Figure CN222205168U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of wine production, and in particular relates to a closed type continuous steaming and boiling device with pressure. Background Art
[0002] In the traditional production process of Luzhou-flavor liquor, grains must go through processes such as grain moistening, grain steaming, and gelatinization. Before steaming, the raw materials are moistened with water, which is also called material moistening. In this operation, the starch granules absorb water and expand slightly, creating conditions for steaming and gelatinization. Grains containing appropriate moisture are conducive to gelatinization and are easy to steam, so as to achieve the purpose of starch expansion and splitting, with a high wine yield and improved wine quality. The purpose of raw material steaming is mainly to make the starch granules further absorb water, expand, rupture, and gelatinize, so as to facilitate the action of amylase. At the same time, at high temperature, the raw and auxiliary materials are also sterilized to eliminate some volatile undesirable components. During the steaming process, the properties of starch will change. Due to the effect of osmotic pressure, water penetrates into the starch granules, increasing the volume and mass of the starch granules. This phenomenon is starch expansion.
[0003] At present, in the grain steaming step, the grain is steamed in a steamer. The steamer includes a pot body and a lid. A filter plate is provided in the pot body. Steam holes are provided on the filter plate. The filter plate is used to place grain. Water is added to the pot body below the filter plate. The water in the pot body is heated to turn the water into water vapor. The water vapor steams the grain through the steam holes. The heating method can be a heating tube arranged in the steamer, or it can be heated by an open flame outside the pot body. The principle is the same as using a steamer to steam rice. However, the efficiency of traditional steaming in a steamer is slow. The time for steaming grain in a steamer is 90 to 120 minutes, which wastes energy seriously. The large amount of water vapor generated will fill the workshop, causing low visibility and high ambient temperature, affecting the daily work and health of the staff. To this end, the utility model provides a closed pressurized continuous steaming equipment. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a closed type continuous pressure cooking equipment, the specific scheme is as follows:
[0005] A closed type continuous steaming and boiling device under pressure, comprising:
[0006] A pressurized distillation kettle, wherein the pressurized distillation kettle is arranged on a frame and is provided with a safety valve, a steam outlet, a drain outlet, a sewage outlet, and an inspection port;
[0007] A feeding mechanism, wherein the feeding mechanism is arranged on the pressure distillation kettle, and materials can enter the pressure distillation kettle from the feeding mechanism;
[0008] A material conveying mechanism, the material conveying mechanism is arranged in the pressurized distillation kettle and is used to convey the material entering from the feeding mechanism;
[0009] A discharging mechanism is arranged on the pressure distillation kettle and is used to discharge the material on the material conveying mechanism.
[0010] Furthermore, the feeding mechanism includes a feeding hopper, a feeding gate valve, a first material distributor, and a feeding cylinder. One end of the feeding hopper is connected to the pressurized distillation kettle. The feeding gate valve is arranged on the feeding hopper and is movably connected to the feeding cylinder. The first material distributor is arranged in the feeding hopper, and the material enters the pressurized distillation kettle after passing through the first material distributor.
[0011] Furthermore, the material conveying mechanism includes a conveying motor, a driving gear, a steel belt, a machine base, and a driven gear. The conveying motor and the machine base are fixedly arranged on the pressurized distillation kettle, and the rotating shafts of the conveying motor and the machine base extend into the pressurized distillation kettle. The rotating shafts of the conveying motor and the machine base are connected to the pressurized distillation kettle through sealed bearings. The driving gear is arranged on the rotating shaft of the conveying motor, and the driven gear is arranged on the rotating shaft of the machine base. The steel belt is meshed and connected with the driving gear and the driven gear.
[0012] Furthermore, the discharging mechanism includes a discharging hopper, a discharging gate valve, a second material distributor, and a discharging cylinder. One end of the discharging hopper is connected to the pressurized distillation kettle. The second material distributor is arranged in the discharging hopper. The discharging gate valve is arranged on the discharging hopper. The discharging cylinder is movably connected to the discharging gate valve. The material output by the steel belt is output from the discharging hopper after passing through the second material distributor.
[0013] Furthermore, a plurality of flipping devices are arranged in the pressurized distillation kettle, and the flipping devices include a flipping motor and a flipping plate, the flipping plate is fixedly connected to the rotating shaft of the flipping motor, and the flipping motor can drive the flipping plate to rotate, thereby flipping the material on the steel belt.
[0014] Furthermore, the pressurized distillation kettle is provided with an observation port, through which the situation inside the pressurized distillation kettle can be observed.
[0015] The beneficial effects of the utility model are:
[0016] 1. The steam outlet is connected with the external steam delivery pipeline, so that the high-temperature steam can be evenly sprayed on the grain on the chain plate, and the grain is evenly heated and steamed. The water vapor generated during the cooking process can be discharged through the drain outlet. The drain outlet can be connected to the pipeline to discharge the water vapor, avoiding the water vapor being directly discharged into the surrounding air, causing the surrounding environment temperature to be too high, affecting the daily work and health of the staff.
[0017] 2. By installing a material conveying mechanism in the pressurized distillation kettle, the material conveying mechanism can continuously transport grains. By setting up a stirring device, the grains can be stirred during the continuous conveying process to achieve uniform heating of the upper and lower layers of grains. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a closed type continuous steaming and cooking equipment under pressure;
[0019] Figure 2 for Figure 1 A is a local enlarged schematic diagram;
[0020] Figure 3 for Figure 1 A partial enlarged schematic diagram of point B in the middle;
[0021] Figure 4 for Figure 1 A partial enlarged schematic diagram of point C in the middle;
[0022] Figure 5 for Figure 1 A partial enlarged schematic diagram of point D in the middle;
[0023] Figure 6 for Figure 1 A partial enlarged schematic diagram of point E in the middle.
[0024] In the figure: 10, pressurized distillation kettle; 11, turning device; 12, safety valve; 13, steam outlet; 14, drain outlet; 15, sewage outlet; 16, inspection port; 17, observation port; 20, feeding mechanism; 21, feeding hopper; 22, feeding gate valve; 23, first material distributor; 24, feeding cylinder; 30, material conveying mechanism; 31, conveying motor; 32, driving gear; 33, steel belt; 34, machine base; 35, driven gear; 40, discharging mechanism; 41, discharging hopper; 42, discharging gate valve; 43, second material distributor; 44, discharging cylinder; 50, frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] like Figure 1 , Figure 6 As shown, the utility model provides a closed type continuous steaming and boiling device under pressure, comprising:
[0027] The pressurized distillation kettle 10 is arranged on the frame 50, and is provided with a safety valve 12, a steam port 13, a drain port 14, a sewage port 15, and an inspection port 16; the structure of the inspection port is that the valve with tempered glass is hinged and sealed with the pressurized distillation kettle 10 through a gate valve, and by opening the valve, the pressurized distillation kettle 10 can be entered to inspect the equipment; the steam port 13, the drain port 14, and the sewage port 15 can be connected to relevant external pipelines;
[0028] A feeding mechanism 20, the feeding mechanism 20 is arranged on the pressure distillation kettle 10, and the material can enter the pressure distillation kettle 10 from the feeding mechanism 20;
[0029] The material conveying mechanism 30 is disposed in the pressurized distillation kettle 10 and is used to convey the material entering from the feeding mechanism 20;
[0030] The material discharging mechanism 40 is disposed on the pressurized distillation kettle 10 and is used to discharge the material on the material conveying mechanism 30 .
[0031] like Figure 1 , Figure 4 As shown, the feeding mechanism 20 includes a feeding hopper 21, a feeding gate valve 22, a first material distributor 23, and a feeding cylinder 24. One end of the feeding hopper 21 is connected to the pressurized distillation kettle 10. The feeding gate valve 22 is arranged on the feeding hopper 21 and is movably connected to the feeding cylinder 24. The first material distributor 23 is arranged in the feeding hopper 21. The material enters the pressurized distillation kettle 10 after passing through the first material distributor 23.
[0032] like Figure 1 , Figure 2 , Figure 3 As shown, the material conveying mechanism 30 includes a conveying motor 31, a driving gear 32, a steel belt 33, a machine base 34, and a driven gear 35. The conveying motor 31 and the machine base 34 are fixedly arranged on the pressurized distillation kettle 10, and the rotating shafts of the conveying motor 31 and the machine base 34 extend into the pressurized distillation kettle 10. The rotating shafts of the conveying motor 31 and the machine base 34 are connected to the pressurized distillation kettle 10 through sealed bearings (not shown in the figure), the driving gear 32 is arranged on the rotating shaft of the conveying motor 31, the driven gear 35 is arranged on the rotating shaft of the machine base 34, and the steel belt 33 is meshed and connected with the driving gear 32 and the driven gear 35.
[0033] like Figure 1 , Figure 5As shown, the discharging mechanism 40 includes a discharging hopper 41, a discharging gate valve 42, a second material distributor 43, and a discharging cylinder 44. One end of the discharging hopper 41 is connected to the pressurized distillation kettle 10, the second material distributor 43 is arranged in the discharging hopper 41, the discharging gate valve 42 is arranged on the discharging hopper 41, and the discharging cylinder 44 is movably connected to the discharging gate valve 42. The material output by the steel belt 33 is output from the discharging hopper 41 after passing through the second material distributor 43.
[0034] In the above, a plurality of flipping devices 11 are arranged in the pressurized distillation kettle 10, and the flipping devices 11 include a flipping motor and a flipping plate, and the flipping plate is fixedly connected to the rotating shaft of the flipping motor, and the flipping motor can drive the flipping plate to rotate, so as to flip the material on the steel belt. An observation port 17 is arranged on the pressurized distillation kettle 10, and the situation inside the pressurized distillation kettle 10 can be observed through the observation port 17. The structure of the observation port is: the valve with tempered glass is sealed and closed with the pressurized distillation kettle 10 through a gate valve, and the situation inside the pressurized distillation kettle 10 can be observed from the tempered glass port.
[0035] The working principle of the utility model is:
[0036] When it is necessary to cook the grain, turn on the conveying motor and the turning motor, the conveying motor drives the steel belt to run, and then steam is introduced from the steam port, and the situation in the pressurized distillation kettle is observed through the observation port. When the steam is spread into the pressurized distillation kettle, the feed gate valve is opened through the feed cylinder, and then the grain enters the pressurized distillation kettle from the feed port through the first material distributor, and then the feed gate valve is closed. The grain runs with the steel belt and is turned over by the rotating turning plate, and the steam cooks the grain. When the grain runs to the discharge hopper with the steel belt, stop inputting steam to the pressurized distillation kettle, and open the pipeline connected to the drain port, open the discharge gate valve through the discharge cylinder, and the cooked grain is discharged from the discharge hopper, and the condensed water vapor is discharged from the pipeline connected to the drain port, and the conveying situation of the grain in the pressurized distillation kettle is observed through the observation port. When the grain is transported, close the discharge gate valve and the pipeline connected to the drain port, and then open the feed gate valve to repeat the next grain cooking. In the above, the cooking time of the grain can be changed by adjusting the speed of the conveying motor and changing the running speed of the steel belt to ensure that the grain cooking meets the requirements.
[0037] In the above, 1. The steam port is connected to the external steam delivery pipeline, so that the high-temperature steam can be evenly sprayed on the grain on the chain plate, and the grain is evenly heated and steamed. The water vapor generated during the cooking process can be discharged through the drain port, and the drain port can be connected to the pipeline to discharge the water vapor, so as to avoid the water vapor being directly discharged into the surrounding air, causing the surrounding environment temperature to be too high, affecting the daily work and health of the staff. By installing a material conveying mechanism in the pressurized distillation kettle, the material conveying mechanism can continuously transport grain. By setting up a stirring device, the grain can be stirred during the continuous conveying process to achieve uniform heating of the upper and lower layers of grain.
[0038] Contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the utility model have been shown and described, it is understood by those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the utility model, and the scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A closed pressure continuous cooking equipment, characterized in that: include: A pressure distillation kettle (10), the pressure distillation kettle (10) is arranged on a frame (50), and the pressure distillation kettle (10) is provided with a safety valve (12), a steam outlet (13), a drain outlet (14), a sewage outlet (15), and an inspection port (16); a feeding mechanism (20), the feeding mechanism (20) being arranged on the pressurized still (10), and materials being able to enter the pressurized still (10) from the feeding mechanism (20); a material conveying mechanism (30), the material conveying mechanism (30) being arranged in the pressurized distillation kettle (10) and being used for conveying the material entering from the feeding mechanism (20); A discharging mechanism (40) is provided on the pressurized distillation kettle (10) and is used for discharging the material on the material conveying mechanism (30).
2. The closed type continuous pressure cooking equipment according to claim 1, characterized in that: The feeding mechanism (20) includes a feeding hopper (21), a feeding gate valve (22), a first material distributor (23), and a feeding cylinder (24). One end of the feeding hopper (21) is connected to the pressurized distillation kettle (10). The feeding gate valve (22) is arranged on the feeding hopper (21) and is movably connected to the feeding cylinder (24). The first material distributor (23) is arranged in the feeding hopper (21). The material enters the pressurized distillation kettle (10) after passing through the first material distributor (23).
3. The closed type continuous pressure cooking equipment according to claim 2, characterized in that: The material conveying mechanism (30) includes a conveying motor (31), a driving gear (32), a steel belt (33), a machine base (34), and a driven gear (35). The conveying motor (31) and the machine base (34) are fixedly arranged on the pressurized distillation kettle (10). The rotating shafts of the conveying motor (31) and the machine base (34) extend into the pressurized distillation kettle (10). The rotating shafts of the conveying motor (31) and the machine base (34) are connected to the pressurized distillation kettle (10) through sealed bearings. The driving gear (32) is arranged on the rotating shaft of the conveying motor (31), and the driven gear (35) is arranged on the rotating shaft of the machine base (34). The steel belt (33) is meshed with the driving gear (32) and the driven gear (35).
4. The closed type continuous pressure cooking equipment according to claim 1, characterized in that: The discharging mechanism (40) includes a discharging hopper (41), a discharging gate valve (42), a second material distributor (43), and a discharging cylinder (44). One end of the discharging hopper (41) is connected to the pressurized distillation kettle (10). The second material distributor (43) is arranged in the discharging hopper (41). The discharging gate valve (42) is arranged on the discharging hopper (41). The discharging cylinder (44) is movably connected to the discharging gate valve (42). The material output from the steel belt (33) is output from the discharging hopper (41) after passing through the second material distributor (43).
5. The closed type continuous pressure cooking equipment according to claim 3 or 4, characterized in that: A plurality of flipping devices (11) are provided in the pressurized distillation kettle (10), and the flipping devices (11) include a flipping motor and a flipping plate. The flipping plate is fixedly connected to the rotating shaft of the flipping motor, and the flipping motor can drive the flipping plate to rotate, thereby flipping the material on the steel belt.
6. The closed type continuous pressure cooking equipment according to claim 5, characterized in that: The pressure distillation kettle (10) is provided with an observation port (17), through which the situation inside the pressure distillation kettle (10) can be observed.