Nitrogen making equipment convenient to clean

Abstract

The invention belongs to the technical field of nitrogen making equipment, and discloses convenient-to-clean nitrogen making equipment which comprises a tank body, a fixing device arranged on the surface of the tank body, a gas inlet pipe fixedly arranged below one side of the tank body, a gas outlet pipe fixedly arranged above one side of the tank body, a partition plate fixedly arranged below the inner wall of the tank body, and a drain outlet formed below the partition plate. A molecular sieve is fixedly arranged above the inner wall of the tank body, a filtering device is movably arranged in the middle of the inner wall of the tank body, a transmission device is movably arranged below the molecular sieve, and a cleaning device is movably arranged above the transmission device; by arranging various structures in the tank body, effective cleaning of the interior of the equipment is achieved, the nitrogen making efficiency and the nitrogen quality are improved, the service life of the equipment is prolonged, the problems that in the prior art, multiple defects exist in the aspect of cleaning, and efficient, stable and sustainable production requirements cannot be met are solved, and the nitrogen making device is suitable for nitrogen making equipment.

Description

Technical Field

[0001] This invention relates to the field of nitrogen generation equipment technology, specifically to a nitrogen generation device that is easy to clean. Background Technology

[0002] Nitrogen generators play a vital role in modern industrial production and numerous other fields. Whether it's for gas protection in the chemical industry's reaction environment, the nitrogen requirements for high-precision production environments in the electronics industry, or the application in the food industry for food preservation and extending shelf life, nitrogen generators provide strong support for the production and development of various industries.

[0003] Existing nitrogen generation equipment mainly produces nitrogen based on various principles, such as pressure swing adsorption (PSA) and membrane separation. However, these nitrogen generation devices inevitably face a series of cleaning challenges during long-term operation.

[0004] On the one hand, the gases to be treated often contain various impurities, such as dust, water vapor, oil, and other tiny particles. When these gases enter the nitrogen generator, these impurities gradually accumulate on the key components inside the equipment. Taking molecular sieves as an example, as the core component for gas separation in the nitrogen generation process, a large amount of impurities adhering to their surface will severely affect their adsorption and separation performance. The accumulation of impurities will clog the microporous structure of the molecular sieve, preventing gas molecules from passing through smoothly, thereby reducing the efficiency and purity of nitrogen production. Over time, this may also lead to molecular sieve failure, requiring frequent replacement, increasing production costs and maintenance workload.

[0005] On the other hand, filtration devices are also susceptible to impurities. During the initial filtration of gas, impurities trapped by the filtration device accumulate on components such as the filter plates. This not only reduces the filtration efficiency, increasing the impurity content of the gas entering the molecular sieve and further burdening it, but it can also cause blockage of the filtration device, affecting the normal flow of gas and consequently impacting the operational stability of the entire nitrogen generator.

[0006] In summary, existing nitrogen generation equipment has many shortcomings in terms of cleanliness, failing to meet the demands for efficient, stable, and sustainable production. Therefore, we propose a nitrogen generation device that is easy to clean, thereby improving the performance of nitrogen generation equipment, reducing maintenance costs, extending equipment lifespan, and ensuring stable production across various industries. Summary of the Invention

[0007] The purpose of this invention is to provide a nitrogen generator that is easy to clean. By setting up various structures inside the tank, the internal structure of the equipment can be effectively cleaned, thereby improving nitrogen generation efficiency and nitrogen quality, and extending the service life of the equipment.

[0008] To achieve the above objectives, the present invention provides the following technical solution: The technical solution provided by this invention is: a nitrogen generator that is easy to clean, including a tank, a fixing device on the surface of the tank, an air inlet pipe fixedly fixed on the lower side of one side of the tank, an air outlet pipe fixedly fixed on the upper side of one side of the tank, a partition fixedly fixed on the lower inner wall of the tank, a drain outlet below the partition, a molecular sieve fixedly fixed on the upper inner wall of the tank, a filter device movably disposed in the middle of the inner wall of the tank, a transmission device movably disposed below the molecular sieve, and a cleaning device movably disposed above the transmission device. The transmission device includes a transmission rod movably installed below the inner wall of the tank. Several transmission plates are evenly arranged on the side of the transmission rod. A scraper is fixed below the transmission plate. A vertical plate is provided below the scraper. Several impellers are evenly arranged on the side of the transmission rod. A reciprocating screw is fixed above the transmission rod. An insert rod is fixed above the reciprocating screw. A connecting plate is fixed on the upper surface of the reciprocating screw. Transmission grooves are symmetrically arranged on the side of the connecting plate. The cleaning device includes a cleaning bevel gear that is movably embedded in a transmission groove. A cleaning rod is fixedly attached to one end of the cleaning bevel gear. Several brushes are evenly distributed on the surface of the cleaning rod. A cleaning roller is fixedly attached to one end of the cleaning rod. A cleaning slide rail is movably embedded on the surface of the cleaning roller and is fixedly installed on the inner wall of the tank. Furthermore, the fixing device includes a fixing ring fixedly installed on the surface of the tank, a plurality of fixing rods evenly arranged below the fixing ring, and a fixing plate fixedly arranged below the fixing rods.

[0009] Furthermore, a fixed bevel gear is fixedly installed below the molecular sieve, and the fixed bevel gear meshes with the cleaning bevel gear.

[0010] Furthermore, the filtration device includes a filter plate movably installed on the inner wall of the tank, a filter shaft fixedly provided in the middle of the filter plate, the filter shaft being adapted to a reciprocating lead screw, and a cleaning plate provided on the side of the filter plate, the cleaning plate being in contact with the inner wall of the tank.

[0011] Furthermore, a conical groove is provided in the middle of the partition.

[0012] Furthermore, the scraper contacts the top of the partition, and the vertical plate contacts the inner wall of the conical groove.

[0013] The beneficial effects of this technical solution are: (1) By setting up a transmission device and a cleaning device, the present invention uses gas flow to drive the transmission rod to rotate, thereby driving the cleaning device to clean the molecular sieve. No manual disassembly and cleaning is required, which improves cleaning efficiency and convenience.

[0014] (2) While filtering the gas, the filter device can also clean the inner wall of the tank, reducing the accumulation of dirt on the inner wall of the tank.

[0015] (3) The conical groove on the partition and the scraper and vertical plate that work together can effectively concentrate dirt and discharge it through the drain outlet, ensuring the cleanliness of the equipment.

[0016] (4) Fixing devices can enhance the stability of the equipment and ensure that the equipment is safe and reliable during operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a nitrogen generator that is easy to clean, as proposed in this invention. Figure 2 This is a schematic diagram of the cross-sectional structure of the tank of a nitrogen generator that is easy to clean, as proposed in this invention. Figure 3 This is a schematic cross-sectional view of the nitrogen generator proposed in this invention, which is easy to clean. Figure 4 for Figure 3 Enlarged structural diagram of point A in the middle; Figure 5 This is a cross-sectional planar structural diagram of a nitrogen generator that is easy to clean, as proposed in this invention.

[0018] The corresponding labels in the attached diagram are as follows: 1. Tank body; 2. Fixing device; 3. Air inlet pipe; 4. Air outlet pipe; 5. Molecular sieve; 6. Filtering device; 7. Transmission device; 8. Cleaning device; 9. Partition plate; 10. Drain outlet; 201. Fixing ring; 202. Fixing rod; 203. Fixing plate; 501. Fixing bevel gear; 601. Filter plate; 602. Filter shaft; 603. Cleaning plate; 701. Transmission rod; 702. Transmission plate; 703. Fan wheel; 704. Reciprocating screw; 705. Insert rod; 706. Connecting plate; 707. Transmission groove; 708. Scraper; 709. Vertical plate; 801. Cleaning bevel gear; 802. Cleaning rod; 803. Brush; 804. Cleaning roller; 805. Cleaning slide rail. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] The specific implementation process is as follows: Example 1: Please see Figure 1-5The present invention provides a technical solution: a nitrogen generator that is easy to clean, comprising a tank 1, a fixing device 2 on the surface of the tank 1 for fixing the tank 1 and enhancing the stability of the device, the fixing device 2 including a fixing ring 201 fixedly installed on the surface of the tank 1, a plurality of fixing rods 202 evenly arranged below the fixing ring 201, and a fixing plate 203 fixedly installed below the fixing rods 202. Through the cooperation of the fixing ring 201, fixing rods 202 and fixing plate 203, the tank 1 can be stably installed in a designated position. An inlet pipe 3 is fixedly installed on the lower side of one side of the tank 1 for inputting the gas to be treated; an outlet pipe 4 is fixedly installed on the upper side of one side of the tank 1 for outputting the generated nitrogen; a partition 9 is fixedly installed on the lower inner wall of the tank 1, with the partition 9 having a partition plate in the middle. A conical groove is provided to facilitate the concentration of dirt towards the drain port 10. A drain port 10 is located below the baffle 9 to discharge dirt and impurities from inside the equipment. A molecular sieve 5 is fixedly installed on the upper part of the inner wall of the tank 1 for adsorption and separation of gas to obtain nitrogen. A fixed bevel gear 501 is fixedly installed below the molecular sieve 5. A filter device 6 is movably installed in the middle of the inner wall of the tank 1 for preliminary filtration of the gas. The filter device 6 includes a filter plate 601 movably installed on the inner wall of the tank 1, a filter shaft 602 fixedly installed in the middle of the filter plate 601, and the filter shaft 602 is adapted to a reciprocating screw 704. A cleaning plate 603 is provided on the side of the filter plate 601, and the cleaning plate 603 contacts the inner wall of the tank 1. Through the cooperation of the filter plate 601 and the cleaning plate 603... The system can clean the inner wall of the tank 1 while filtering the gas. A transmission device 7 is movably installed below the molecular sieve 5. The transmission device 7 includes a transmission rod 701 movably installed below the inner wall of the tank 1. Several transmission plates 702 are evenly distributed on the side of the transmission rod 701. A scraper 708 is fixedly installed below the transmission plate 702, contacting the upper part of the partition 9. A vertical plate 709 is installed below the scraper 708, contacting the inner wall of the conical groove for cleaning dirt on the partition 9. Several impellers 703 are evenly distributed on the side of the transmission rod 701, which can be driven to rotate by the power generated by the gas flow. A reciprocating screw 704 is fixedly installed above the transmission rod 701, and an insert rod 7 is fixedly installed above the reciprocating screw 704. 05. A connecting plate 706 is fixedly provided on the upper surface of the reciprocating screw 704. The connecting plate 706 has symmetrical transmission grooves 707 on its side. A cleaning device 8 is movably provided on the upper surface of the transmission device 7. The cleaning device 8 includes a cleaning bevel gear 801 that is movably embedded in the transmission groove 707. The cleaning bevel gear 801 meshes with the fixed bevel gear 501. A cleaning rod 802 is fixedly provided at one end of the cleaning bevel gear 801. Several brushes 803 are evenly provided on the surface of the cleaning rod 802 for cleaning dirt on the surface of the molecular sieve 5. A cleaning roller 804 is fixedly provided at one end of the cleaning rod 802. A cleaning slide rail 805 is movably embedded on the surface of the cleaning roller 804. The cleaning slide rail 805 is fixedly installed on the inner wall of the tank 1 to ensure the stable movement of the cleaning rod 802.

[0021] The specific implementation process is as follows: First, the nitrogen generator tank 1 is installed in a suitable position using the fixing device 2. The fixing ring 201 is fixed to the surface of the tank 1. Then, the fixing rod 202 is connected to the fixing ring 201. Finally, the fixing plate 203 is fixed to the ground or other supporting surface to ensure the stability of the tank 1. The gas to be treated enters the tank 1 through the inlet pipe 3. First, the gas passes through the filter device 6. The filter plate 601 performs preliminary filtration of impurities in the gas. The filter shaft 602, driven by the reciprocating screw 704, causes the filter plate 601 to move... The repeated up-and-down motion allows the cleaning plate 603 to more thoroughly clean the inner wall of the tank 1. The gas, after preliminary filtration, flows upward and reaches the molecular sieve 5. The molecular sieve 5 adsorbs and separates the gas to obtain nitrogen, which is discharged through the outlet pipe 4. During the gas flow in the inlet pipe 3, the impeller 703 drives the transmission rod 701 to rotate under the action of the gas. The transmission plate 702 on the transmission rod 701 rotates accordingly, which in turn drives the scraper 708 and the vertical plate 709 to clean the baffle 9. The dirt flows through the conical groove to the drain outlet. 10. The filter plates are concentrated and discharged simultaneously. Meanwhile, the transmission rod 701 rotates, driving the reciprocating screw 704 to rotate, thus causing the filter plate 601 to move up and down. The connecting plate 706 is fixedly installed at one end above the reciprocating screw 704. Through the transmission groove 707 on the connecting plate 706, the cleaning bevel gear 801 rotates. The cleaning bevel gear 801 meshes with the fixed bevel gear 501, causing the cleaning rod 802 to rotate. The brush 803 cleans the surface of the molecular sieve 5, and the cleaning roller 804 rolls on the cleaning slide rail 805, ensuring the cleaning rod 802 rotates. The stable movement of the 02 brush, while the brush 803 rotates, repeatedly strikes the molecular sieve 5, generating impact force and causing the molecular sieve 5 to vibrate, thus cleaning the molecular sieve 5 and preventing it from clogging. Meanwhile, as the filter plate 601 moves up and down according to the reciprocating screw 704, when the filter plate 601 moves to the top, the brush 803 contacts the filter plate 601 during rotation, cleaning the filter plate 601 and preventing it from clogging with the molecular sieve 5.

[0022] Working Principle: First, the nitrogen generator tank 1 is installed in a suitable position using the fixing device 2. The fixing ring 201 is fixed to the surface of the tank 1. Then, the fixing rod 202 is connected to the fixing ring 201. Finally, the fixing plate 203 is fixed to the ground or other supporting surface to ensure the stability of the tank 1. The gas to be treated enters the tank 1 through the inlet pipe 3. First, the gas passes through the filter device 6. The filter plate 601 performs preliminary filtration of impurities in the gas. The filter shaft 602, driven by the reciprocating screw 704, causes the filter plate 601 to move to a certain extent, enhancing the filtration effect. At the same time, the cleaning plate 603 cleans the inner wall of the tank 1. The gas that has undergone preliminary filtration flows upward and reaches the molecular sieve 5. The molecular sieve 5 adsorbs and separates the gas to obtain nitrogen. The nitrogen is discharged through the outlet pipe 4. During the gas flow, the impeller 703 moves the gas... Under the action of the transmission rod 701, the transmission plate 702 on the transmission rod 701 rotates accordingly, which in turn drives the scraper 708 and the vertical plate 709 to clean the partition 9. The dirt is concentrated and discharged through the conical groove to the drain port 10. At the same time, the rotation of the transmission rod 701 drives the reciprocating screw 704 to rotate, which drives the cleaning bevel gear 801 to rotate through the transmission groove 707 on the connecting plate 706. The cleaning bevel gear 801 meshes with the fixed bevel gear 501, causing the cleaning rod 802 to rotate. The brush 803 cleans the surface of the molecular sieve 5, and the cleaning roller 804 rolls on the cleaning slide rail 805 to ensure the stable movement of the cleaning rod 802. In summary, the nitrogen generator of the present invention, which is easy to clean, achieves efficient cleaning of the inside of the equipment through reasonable structural design, improves the working performance and service life of the nitrogen generator, and has good application prospects.

[0023] The above descriptions are merely embodiments of the present invention, and common knowledge regarding specific technical solutions or characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the technical solutions of the present invention, and these should also be considered within the scope of protection of the present invention. These modifications and improvements will not affect the effectiveness of the implementation of the present invention or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A nitrogen production device that is easy to clean, comprising a tank body (1), characterized in that: The surface of the tank body (1) is provided with a fixing device (2); an air inlet pipe (3) is fixedly provided at the lower part of one side of the tank body (1); an air outlet pipe (4) is fixedly provided at the upper part of one side of the tank body (1); a partition plate (9) is fixedly provided at the lower part of the inner wall of the tank body (1); a sewage outlet (10) is provided at the lower part of the partition plate (9); a molecular sieve (5) is fixedly provided at the upper part of the inner wall of the tank body (1); a filtering device (6) is movably provided at the middle of the inner wall of the tank body (1); a transmission device (7) is movably provided at the lower part of the molecular sieve (5); and a cleaning device (8) is movably provided at the upper part of the transmission device (7); The transmission device (7) comprises a transmission rod (701) movably mounted below the inner wall of the tank body (1); a plurality of transmission plates (702) are evenly arranged on the side of the transmission rod (701); a scraper (708) is fixedly arranged below the transmission plate (702); a vertical plate (709) is arranged below the scraper (708); a plurality of wind wheels (703) are evenly arranged on the side of the transmission rod (701); a reciprocating screw rod (704) is fixedly arranged above the transmission rod (701); a plug rod (705) is fixedly arranged above the reciprocating screw rod (704); a connecting plate (706) is fixedly arranged on the upper surface of the reciprocating screw rod (704); and a transmission groove (707) is symmetrically arranged on the side of the connecting plate (706); The cleaning device (8) comprises a cleaning bevel gear (801) movably embedded in the transmission groove (707); a cleaning rod (802) is fixedly provided at one end of the cleaning bevel gear (801); a plurality of brushes (803) are evenly provided on the surface of the cleaning rod (802); a cleaning roller (804) is fixedly provided at one end of the cleaning rod (802); a cleaning slide rail (805) is movably embedded on the surface of the cleaning roller (804); and the cleaning slide rail (805) is fixedly mounted on the inner wall of the tank body (1).

2. The easy-to-clean nitrogen production equipment according to claim 1, characterized in that: The fixing device (2) comprises a fixing ring (201) fixedly mounted on the surface of the tank body (1), a plurality of fixing rods (202) are evenly arranged below the fixing ring (201), and a fixing plate (203) is fixedly arranged below the fixing rods (202).

3. The easy-to-clean nitrogen production equipment according to claim 1, characterized in that: A fixed bevel gear (501) is fixedly provided below the molecular sieve (5), and the fixed bevel gear (501) is meshed and matched with the cleaning bevel gear (801).

4. The easy-to-clean nitrogen production equipment according to claim 1, characterized in that: The filtering device (6) comprises a filtering plate (601) movably mounted on the inner wall of the tank body (1), a filtering shaft (602) being fixedly arranged in the middle of the filtering plate (601), the filtering shaft (602) being adapted to the reciprocating screw rod (704), a cleaning plate (603) being arranged on the side of the filtering plate (601), the cleaning plate (603) being in contact with the inner wall of the tank body (1).

5. The easy-to-clean nitrogen production equipment according to claim 1, characterized in that: A conical groove is provided in the middle of the partition (9).

6. The easy-to-clean nitrogen production equipment according to claim 1, characterized in that: The scraper (708) is in contact with the top of the partition (9), and the vertical plate (709) is in contact with the inner wall of the conical groove.

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