Simple device for manually adjusting anode of aluminum electrolysis cell
By designing a simple device for manual anode adjustment of aluminum electrolytic cell, the angle and bending structure are used to ensure good contact between the anode guide rod and the large busbar of the electrolytic cell, the problems of the traditional electrode adjustment method occupying a long time and waste of manpower are solved, and the problem of the traditional electrode adjustment method is long and the problem of waste of manpower is achieved. The efficient and stable regulation of the anode and the improvement of production efficiency.
Patent Information
- Application Number
- CN202323517695.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-22
AI Technical Summary
In the aluminum electrolysis workshop, due to the different operating levels and habits of the electrode change operators, the anode gradient is uneven, which affects the smooth operation of the electrolytic cell. The traditional electrode adjustment method occupies a long time for the vehicle, reduces utilization, is high in cost, and exists Human waste and failure risk.
Design a simple device for manual adjustment of anode by aluminum electrolytic cell, including large busbars of electrolytic cell, anode guide rod, base, jack and tight fixing device. The anode guide rod and large busbars of electrolytic cell are ensured through the angle design and bending structure. Good contact, avoid gaps, and smooth adjustment of the anode through jack and tight fixtures.
The device ensures good contact between the anode guide rod and the electrolytic cell large busbar, avoids gaps, simplifies operation, reduces labor costs, improves production efficiency, and can still adjust the anode in the event of a failure, reducing dependence on the trolley.
Smart Images
Figure CN222205484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic cells, in particular to a simple device for manually adjusting anodes in an aluminum electrolytic cell. Background Art
[0002] In the daily work of the aluminum electrolysis workshop, due to the different operating levels and habits of the pole-changing operators, errors are easy to occur in the pole-changing marking process, which easily leads to uneven gradients of the replaced anodes, thus affecting the smooth operation of the electrolytic cell. In order to enable the electrolytic cell to operate efficiently and smoothly, timely adjustment of the anode has become an important task. The traditional practice is to use a multifunctional overhead crane auxiliary hook to adjust the anode. However, with the continuous aging of equipment, the reduction of personnel, cost pressure and other reasons, this working method has the problem that the pole adjustment work occupies a long time of the overhead crane, reduces the utilization rate of the overhead crane, increases the power consumption of the overhead crane, and is costly. The operation must be completed by the crane operator and the electrolysis worker, which wastes human resources. In the event of a failure of the overhead crane, the anode cannot be adjusted, which affects production. Therefore, it is very necessary to design a manual anode adjustment device for the electrolytic cell. Based on this, the utility model proposes a simple manual anode adjustment device for aluminum electrolysis electrolytic cells. Utility Model Content
[0003] The utility model aims to provide a simple device for manually adjusting anodes of an aluminum electrolysis cell to solve the above-mentioned problems.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] The utility model discloses a simple device for manually adjusting anodes of an aluminum electrolytic cell, comprising a large busbar of the electrolytic cell and an anode guide rod arranged on the right side of the large busbar of the electrolytic cell, a base is arranged on the upper end of the large busbar of the electrolytic cell, a jack is arranged on the top of the base, a clamping and fixing device is arranged on the top of the jack, and a square hole for inserting the anode guide rod is provided on the clamping and fixing device.
[0006] Furthermore, the base includes a top plate and a bottom plate, one end of the top plate and the bottom plate are fixedly connected, and the other end is open; the top plate and the bottom plate are connected together by a second reinforcing plate.
[0007] Furthermore, the opening angle between the top plate and the bottom plate is 30°.
[0008] Furthermore, a reinforcing cushion layer is arranged on the upper end surface of the top plate, and the reinforcing cushion layer is made of insulating material.
[0009] Furthermore, the clamping and fixing device includes a main board, and a first reinforcing plate is symmetrically arranged on the front and rear sides of the main board. The main board has a bent structure, and the left end of the main board is perpendicular to the extension and retraction direction of the jack. The inserted square hole is located at the right end of the main board; a semi-arc sleeve plate is arranged at the position of the inserted square hole that contacts the anode guide rod.
[0010] Furthermore, the bending angle of the main board is 150°.
[0011] Furthermore, an insulating plate is provided at a position on the left bottom of the main board below the first reinforcing plate.
[0012] Compared with the prior art, the beneficial technical effects of the utility model are:
[0013] In the utility model, the angle between the top plate and the bottom plate on the base is designed to be 30 degrees, so that the jack has a certain angle. When the jack lifts the anode, there is a force in the direction of the large busbar of the electrolytic cell, so that the anode guide rod and the electrolytic cell busbar maintain better contact, avoid the formation of a gap between the anode guide rod and the electrolytic cell busbar, so that the anode guide rod moves forward instead of upward, and avoids the failure of the adjustment. In addition, the jack can ensure that the work is completed while facilitating the operation of the operator. When the jack lifts the anode guide rod upward, the clamping and fixing device can tightly clamp the anode guide rod, so that the anode guide rod moves upward smoothly as the jack is lifted, and has certain practicality and safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model will be further described below in conjunction with the accompanying drawings.
[0015] Figure 1 This is a schematic diagram of the structure of a simple device for manually adjusting anodes in an aluminum electrolytic cell according to the utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the holding and fixing device;
[0017] Figure 3 A top view of the holding fixture;
[0018] Figure 4 is a schematic diagram of the base structure;
[0019] Explanation of the reference numerals: 1. base; 2. jack; 3. clamping and fixing device; 4. large busbar of electrolytic cell; 5. anode guide rod; 6. main board; 7. first reinforcing plate; 8. semi-arc sleeve plate; 9. top plate; 10. bottom plate; 11. second reinforcing plate; 12. insert into square hole; 13. reinforcing cushion layer. DETAILED DESCRIPTION
[0020] like Figure 1-4As shown, a simple device for manually adjusting anodes of an aluminum electrolytic cell comprises a large busbar 4 of the electrolytic cell and an anode guide rod 5 located on the right side of the large busbar 4 of the electrolytic cell. A base 1 is provided at the upper end of the large busbar 4 of the electrolytic cell, a jack 2 is installed on the top of the base 1, a clamping and fixing device 3 is installed on the top of the jack 2, and a square hole 12 for inserting the anode guide rod 5 is provided on the clamping and fixing device 3.
[0021] The base 1 includes a top plate 9 and a bottom plate 10, one end of the top plate 9 and the bottom plate 10 are fixedly connected, and the other end is open, and the top plate 9 and the bottom plate 10 are connected together by a second reinforcing plate 11. The opening angle between the top plate 9 and the bottom plate 10 is 30°. A reinforcing cushion layer 13 is installed on the upper end surface of the top plate 9, and the reinforcing cushion layer 13 is made of insulating material. The top of the electrolytic cell busbar 4 is fixed to the bottom of the bottom plate 10, and the top of the top plate 9 is installed with a jack 2. Specifically, in this embodiment, the jack 2 is a 10t jack.
[0022] The clamping and fixing device 3 includes a main board 6, and first reinforcing plates 7 are symmetrically installed at the front and rear sides of the main board 6. The main board 6 is a bent structure, and preferably, the bending angle of the main board 6 is 150°. The left end of the main board 6 is perpendicular to the telescopic direction of the jack 2, and the inserted square hole 12 is located at the right end of the main board 6. An insulating plate is installed at the bottom of the left end of the main board 6, which is located below the first reinforcing plate 7; a semi-arc sleeve plate 8 is installed at the position of the inserted square hole 12 that contacts the anode guide rod 5 to prevent the edges of the plate inserted into the square hole 12 from damaging the anode guide rod 5.
[0023] Specifically, in this embodiment, the main board 6, the first reinforcing plate 7, the semi-arc sleeve plate 8, the top plate 9, the bottom plate 10 and the second reinforcing plate 11 are all 10 mm stainless steel plates. The thickness of the reinforcing cushion layer 13 and the insulating plate are both 10 mm to prevent the sudden effect from causing the current to be transmitted from the base 1, the jack 2, and the clamping and fixing device 3 to the anode guide rod 5, causing damage to the device.
[0024] The action process of the utility model is as follows:
[0025] When adjusting the anode, the staff sets the clamping and fixing device 3 on the anode guide rod 5 and places the jack 2 on the base 1. The jack 2 lifts up the left end of the main board 6. Because the angle between the top plate 9 and the bottom plate 10 of the base 1 is 30°, the jack 2 applies force from the large busbar 4 of the electrolytic cell to the anode guide rod 5 to ensure that there is no gap between the anode guide rod 5 and the large busbar 4 of the electrolytic cell. The square hole 12 is inserted into the square hole to limit the movement direction of the anode guide rod 5, so that the anode guide rod 5 moves up and down following the clamping and fixing device 3.
[0026] During the above-mentioned action, since the angle between the top plate 9 and the bottom plate 10 is 30°, the jack 2 has a certain angle, and when lifting the anode, there is a force in the direction of the large busbar 4 of the electrolytic cell, so that the anode guide rod 5 and the large busbar 4 of the electrolytic cell maintain better contact, avoiding the formation of a gap between the anode guide rod 5 and the large busbar 4 of the electrolytic cell, so that it moves forward instead of moving upward; in addition, a 10t jack is selected to ensure that the work is completed and it is convenient to take it at any time when needed, and the size is relatively suitable, which is more convenient for the operator to operate.
[0027] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A simple device for manually adjusting anodes in aluminum electrolysis cells, characterized in that: The invention comprises an electrolytic cell busbar (4) and an anode guide rod (5) arranged on the right side of the electrolytic cell busbar (4); a base (1) is arranged at the upper end of the electrolytic cell busbar (4); a jack (2) is arranged on the top of the base (1); a clamping and fixing device (3) is arranged on the top of the jack (2); and a square hole (12) for the anode guide rod (5) to penetrate is provided on the clamping and fixing device (3).
2. The simple device for manually adjusting anodes of aluminum electrolysis cells according to claim 1 is characterized in that: The base (1) comprises a top plate (9) and a bottom plate (10); one end of the top plate (9) and the bottom plate (10) are fixedly connected and the other end is open; the top plate (9) and the bottom plate (10) are connected together via a second reinforcing plate (11).
3. The simple device for manually adjusting anodes of aluminum electrolysis cells according to claim 2 is characterized in that: The opening angle between the top plate (9) and the bottom plate (10) is 30°.
4. The simple device for manually adjusting anodes of aluminum electrolysis cells according to claim 2 is characterized in that: A reinforcing cushion layer (13) is provided on the upper end surface of the top plate (9), and the reinforcing cushion layer (13) is made of insulating material.
5. The simple device for manually adjusting anodes of aluminum electrolysis cells according to claim 1 is characterized in that: The clamping and fixing device (3) comprises a main board (6), and first reinforcing plates (7) are symmetrically arranged at the front and rear sides of the main board (6). The main board (6) is in a bent structure, and the left end of the main board (6) is perpendicular to the telescopic direction of the jack (2). The inserting square hole (12) is located at the right end of the main board (6); a semi-arc sleeve plate (8) is arranged at a position on the inserting square hole (12) that contacts the anode guide rod (5).
6. The simple device for manually adjusting anodes of an aluminum electrolytic cell according to claim 5, characterized in that: The bending angle of the main board (6) is 150°.
7. The simple device for manually adjusting anodes of an aluminum electrolytic cell according to claim 5, characterized in that: An insulating plate is provided at a position on the left bottom of the main board (6) below the first reinforcing plate (7).