Knitted fabric dewatering device
By adopting a combination technology of slap, smoothing and swing components in the knitted fabric dehydration device, the problems of fiber damage and wrinkles during the dehydration process in the prior art are solved, and the effect of improving the quality and stability of the fabric is achieved.
Patent Information
- Application Number
- CN202420955048.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-06
AI Technical Summary
Existing knitted fabric dehydration devices are prone to damage the fiber structure and wrinkles during the dehydration process, resulting in a decrease in the quality of the fabric.
A knitted fabric dehydration device including a slap assembly, a smoothing assembly and a swing assembly is designed to remove moisture from wrinkles by slap assembly, smooth out the component to stretch the fabric, and the swing assembly evenly dry and relax the fabric, improving fabric quality and stability.
Effectively prevent fabric folds from forming, improve water resource recycling, enhance fabric stability, accelerate drying speed, and improve fabric quality.
Smart Images

Figure CN222205741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of knitted fabric processing, in particular to a knitted fabric dehydration device. Background Art
[0002] Knitted fabrics may shrink during the production and processing, which is mainly related to factors such as fiber properties, wet and hot plasticity, and structural characteristics of knitted fabrics. In the wet and hot environment of printing and dyeing, water molecules enter the amorphous region of the fiber, reducing the force between the molecular chains. Under the action of external forces, the molecular chain segments are displaced, causing the fibers to stretch. Knitted fabrics are made of coils that are intertwined and have a stable structural form, but they may shrink during processing due to improper operations such as longitudinal stretching and drying.
[0003] Announcement No. CN219157194U discloses a knitted fabric dehydration device. The utility model clamps the knitted fabric on a clip, starts the hydraulic cylinder to squeeze and dehydrate it through the upper squeezing plate and the lower squeezing plate, then starts the dryer for preliminary heating and drying, blows out the water vapor inside the box by starting the air intake fan and the exhaust fan, and then starts the dryer for secondary heating, thereby improving the drying effect.
[0004] However, this method directly squeezes and dehydrates the fabric, which may damage the fiber structure of the fabric and cause wrinkles, thereby reducing the quality of the fabric.
[0005] Based on this, the utility model designs a knitted fabric dehydration device to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a knitted fabric dehydration device.
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A knitted fabric dehydration device comprises a machine body, wherein a slow flow slope for collecting water flow is provided at the front end of the machine body;
[0009] The front end of the machine body is fixedly connected to a water tank for collecting water, and the upper part of the water tank is internally rotatably connected to a first transmission roller;
[0010] The left and right sides of the machine body are connected with flapping assemblies, and the flapping assemblies are located above the slow flow slope;
[0011] A second transmission roller is rotatably connected to the middle of the top of the machine body, and the second transmission roller is located at the rear side of the slow flow slope;
[0012] A smoothing component for smoothing the fabric is connected to the rear side of the top of the machine body, and the smoothing component is located at the rear side of the second transmission roller;
[0013] A drying device for drying fabrics is fixedly connected to the rear side of the top of the machine body;
[0014] The rear end of the machine body is connected to a swing assembly for maintaining the quality of the fabric;
[0015] The beating assembly includes a support member, a protection box, a first drive motor, an eccentric wheel, a striking column, a spring, a beating plate and a transmission rod. The left and right ends of the support member are fixedly connected to the left and right ends of the machine body. The middle of the support member is fixedly connected to a protection box, and the protection box is located obliquely above the slow flow slope. The first drive motor is fixedly connected to one side of the inner part of the protection box.
[0016] Furthermore, one end of the transmission rod is rotatably connected to the inside of the protection box, and the other end of the transmission rod is fixedly connected to the driving end of the first driving motor, and two groups of eccentric wheels are fixedly connected to the outer wall of the transmission rod, one group of eccentric wheels is fixedly connected to the transmission rod near the distal point, and the other group of eccentric wheels is fixedly connected to the transmission rod near the proximal point, and the two groups of eccentric wheels are staggered.
[0017] Furthermore, a plurality of striking columns are slidably connected to the bottom end of the protection box, and the portion of the striking columns located in the protection box is sleeved and connected to the protection box through a spring, the top end of each striking column corresponds to an eccentric wheel, and the bottom end of each striking column is fixedly connected to a beating plate.
[0018] Furthermore, the smoothing component includes a support frame, a double-ended screw, a sliding member, a slide groove and a second drive motor, the left and right ends of the support frame are fixedly connected to the left and right ends of the body, a slide groove is opened inside the support frame, and a sliding member is slidably connected in the slide groove, one side of the support frame is connected to the second drive motor through a side plate, the driving end of the second drive motor is fixedly connected to a double-ended screw, the two ends of the double-ended screw have opposite thread directions, one side of the double-ended screw is rotatably connected to the inside of the support frame, and the sliding member is threadedly connected to the two ends of the double-ended screw respectively.
[0019] Furthermore, the smoothing component also includes a limit groove, a limit column, a tension spring and a ball. The limit groove is opened below the sliding member, the limit column is slidably connected above the limit groove, and the part of the limit column located outside the limit groove is sleeved by a tension spring and connected to the top below the sliding member, and the bottom end of the limit column is rotatably connected to the ball.
[0020] Furthermore, the swing assembly includes a swing member, a third transmission roller and a thin rod, the third transmission roller is rotatably connected to the upper position between the two swing members, and the thin rod is rotatably connected to the lower position between the two swing members.
[0021] Furthermore, the swing component (6) further comprises a torsion spring (64) and a limit rod (63); the opposite side of the swing member (61) is rotatably connected to the inside of the machine body (1) via a connecting rod, and a torsion spring (64) is sleeved on the connecting rod; one end of the torsion spring (64) is fixedly connected to the inside of the machine body (1), and the other end is fixedly connected to the opposite side of the swing member (61); and the limit rod (63) is fixedly connected to the inner side of the rear end of the machine body (1).
[0022] Furthermore, the distance between the limiting rod and the swinging member is less than or equal to the length of the swinging member.
[0023] The utility model has the following technical effects:
[0024] 1. When the utility model is working, the soaked fabric is beaten by the beating component, and most of the water is discharged while preventing the formation of fabric wrinkles, thereby improving the quality of the fabric; because the beating is performed on the slow-flow slope, the escaped water flows into the water tank along the slow-flow slope, thereby improving the recovery of water resources.
[0025] 2. When the utility model is working, the fabric is smoothed by the smoothing component, and the fabric can be stretched by controlling the distance between the sliding parts to improve the stability of the fabric.
[0026] 3. When the utility model is working, the fabric is swung by the swing component, thereby improving the uniformity of moisture in the fabric and accelerating the drying speed of the fabric. At the same time, the fabric can be relaxed to further improve the stability of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 A three-dimensional knitted fabric dehydration device according to the utility model Figure 1 ;
[0029] Figure 2 This is a rear view of a knitted fabric dehydration device of the utility model;
[0030] Figure 3 A three-dimensional knitted fabric dehydration device according to the utility model Figure 2 ;
[0031] Figure 4 A three-dimensional knitted fabric dehydration device according to the utility model Figure 3 ;
[0032] Figure 5 This is a schematic diagram of the interior of a beating assembly of a knitted fabric dehydration device of the utility model;
[0033] Figure 6 for Figure 1 The enlarged view of point A in the middle;
[0034] Figure 7 for Figure 2 The enlarged view of B in the middle;
[0035] Figure 8 for Figure 2 Enlarged view of point C in the middle.
[0036] The numbers in the figure represent:
[0037] 1. Machine body; 2. Slow flow slope; 3. Beating assembly; 31. Support member; 32. Protection box; 33. First drive motor; 34. Eccentric wheel; 35. Beating column; 36. Spring; 37. Beating plate; 38. Transmission rod; 4. Smoothing assembly; 41. Support frame; 42. Double-headed screw; 43. Sliding member; 44. Slide; 45. Second drive motor; 46. Limiting groove; 47. Limiting column; 48. Tension spring; 49. Ball; 5. Drying device; 6. Swinging assembly; 61. Swinging member; 62. Third transmission roller; 63. Limiting rod; 64. Torsion spring; 65. Thin rod; 7. First transmission roller; 8. Water tank; 9. Second transmission roller. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0039] The utility model is further described below in conjunction with embodiments. Example 1
[0040] Please refer to the instruction manual Figure 1-8 , a knitted fabric dehydration device, comprising a body 1, a slow flow slope 2 for collecting water flow is provided at the front end of the body 1;
[0041] A water tank 8 for collecting water is fixedly connected to the front end of the machine body 1, and a first transmission roller 7 is rotatably connected to the interior of the water tank 8;
[0042] The left and right sides of the machine body 1 are connected with flapping components 3, and the flapping components 3 are located above the slow flow slope 2;
[0043] A second transmission roller 9 is rotatably connected to the middle of the top of the machine body 1, and the second transmission roller 9 is located at the rear side of the slow flow slope 2;
[0044] A smoothing component 4 for smoothing fabrics is connected to the rear side of the top of the machine body 1, and the smoothing component 4 is located at the rear side of the second transmission roller 9;
[0045] A drying device 5 for drying fabrics is fixedly connected to the rear side of the top of the machine body 1;
[0046] The rear end of the machine body 1 is connected with a swing assembly 6 for maintaining the quality of the fabric;
[0047] The beating assembly 3 includes a support member 31, a protection box 32, a first drive motor 33, an eccentric wheel 34, a striking column 35, a spring 36, a beating plate 37 and a transmission rod 38. The left and right ends of the support member 31 are fixedly connected to the left and right ends of the body 1. The middle of the support member 31 is fixedly connected with a protection box 32, and the protection box 32 is located obliquely above the slow flow slope 2. The first drive motor 33 is fixedly connected to one side of the inner part of the protection box 32.
[0048] One end of the transmission rod 38 is rotatably connected to the inside of the protection box 32, and the other end of the transmission rod 38 is fixedly connected to the driving end of the first driving motor 33. Two groups of eccentric wheels 34 are fixedly connected to the outer wall of the transmission rod 38. One group of eccentric wheels 34 is fixedly connected to the transmission rod 38 near the distal point, and the other group of eccentric wheels 34 is fixedly connected to the transmission rod 38 near the proximal point, and the two groups of eccentric wheels 34 are staggered.
[0049] A plurality of striking columns 35 are slidably connected to the bottom end of the protection box 32, and the portion of the striking columns 35 located inside the protection box 32 is sleeved and connected to the protection box 32 via a spring 36, the top of each striking column 35 corresponds to an eccentric wheel 34, and the bottom end of each striking column 35 is fixedly connected to a beating plate 37.
[0050] When the fabric passes between the first transmission roller 7 and the second transmission roller 9, the first drive motor 33 drives the transmission rod 38 to rotate in the protection box 32, controls several eccentric wheels 34 with different connection positions to hit the hitting column 35, pushes the hitting column 35 to slide downward, thereby controlling the flapping plate 37 to flap the soaked fabric, and the spring 36 resets it to form a cycle.
[0051] The soaked fabric is transmitted from the first transmission roller 7 to the second transmission roller 9. The soaked fabric is beaten and dehydrated by the beating component 3 between the first transmission roller 7 and the second transmission roller 9 to prevent the formation of wrinkles. The beaten water flows into the water tank 8 through the slow flow slope 2. After the fabric is beaten and dehydrated, it is smoothed and stretched by the smoothing component 4 to prevent the fabric from shrinking and causing quality degradation. It is then dried by the drying device 5 and then swung by the swing component 6 to relax the fabric, thereby further improving the stability of the fabric. Example 2
[0052] like Figure 1-7 As shown, as a preferred embodiment of the utility model, the smoothing component 4 includes a support frame 41, a double-headed screw 42, a sliding member 43, a slide groove 44 and a second drive motor 45. The left and right ends of the support frame 41 are fixedly connected to the left and right ends of the body 1. A slide groove 44 is opened inside the support frame 41, and the sliding member 43 is slidably connected in the slide groove 44. One side of the support frame 41 is connected to the second drive motor 45 through a side plate, and the driving end of the second drive motor 45 is fixedly connected to the double-headed screw 42, and the thread directions of the two ends of the double-headed screw 42 are opposite. One side of the double-headed screw 42 is rotatably connected to the inside of the support frame 41, and the sliding member 43 is threadedly connected to the two ends of the double-headed screw 42 respectively.
[0053] The smoothing component 4 also includes a limit groove 46, a limit column 47, a tension spring 48 and a ball 49. A limit groove 46 is opened below the sliding member 43, and a limit column 47 is slidably connected above the limit groove 46. The part of the limit column 47 located outside the limit groove 46 is sleeved by a tension spring 48 and connected to the top below the sliding member 43, and a ball 49 is rotatably connected to the bottom end of the limit column 47.
[0054] The fabric is limited by the limiting column 47 and the ball 49 on the limiting groove 46. At the same time, the second driving motor 45 controls the double-headed screw 42 to rotate, and the transmission sliding member 43 slides synchronously in the sliding groove 44 to stretch the fabric and prevent the quality of the fabric from being reduced due to shrinkage. Example 3
[0055] like Figure 1-7 As shown, as a preferred embodiment of the utility model, the swing assembly 6 includes a swing member 61, a third transmission roller 62 and a thin rod 65, the third transmission roller 62 is rotatably connected to the upper position between the two swing members 61, and the thin rod 65 is rotatably connected to the lower position between the two swing members 61.
[0056] The swing assembly 6 also includes a torsion spring 64 and a limit rod 63. The opposite sides of the swing member 61 are inside the body 1 through the torsion spring 64 and the connecting rod, and the limit rod 63 is fixedly connected inside the rear end of the body 1.
[0057] The distance between the limiting rod 63 and the swinging member 61 is less than or equal to the length of the swinging member 61 .
[0058] The swinging member 61 is swung at the rear end of the machine body 1 by a torsion spring 64. The fabric passes through the third transmission roller 62 and bypasses the thin rod 65. The swinging member 61 swings, driving the fabric to swing, further increasing the drying speed of the fabric. At the same time, the fabric is relaxed and the quality is improved. The limiting rod 63 prevents the swinging member 61 from having an excessive amplitude and causing a flipping phenomenon.
[0059] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A knitted fabric dehydration device, comprising a body (1), characterized in that: The front end of the machine body (1) is provided with a slow-flow slope (2) for collecting water flow; the front end of the machine body (1) is fixedly connected to a water tank (8) for collecting water, and a first transmission roller (7) is rotatably connected to the top of the water tank (8); the left and right sides of the machine body (1) are connected to a beating assembly (3), and the beating assembly (3) is located above the slow-flow slope (2); the middle part of the top end of the machine body (1) is rotatably connected to a second transmission roller (9), and the second transmission roller (9) is located at the rear side of the slow-flow slope (2); the rear side of the top end of the machine body (1) is connected to a smoothing assembly (4) for smoothing fabric, and the smoothing assembly (4) is located at the rear side of the second transmission roller (9); the rear side of the top end of the machine body (1) is fixed to a first transmission roller (7) for smoothing fabric; ... A drying device (5) for drying fabrics is connected; a swing assembly (6) for maintaining fabric quality is connected to the rear end of the machine body (1); the beating assembly (3) comprises a support member (31), a protection box (32), a first drive motor (33), an eccentric wheel (34), a striking column (35), a spring (36), a beating plate (37) and a transmission rod (38); the left and right ends of the support member (31) are fixedly connected to the left and right ends of the machine body (1); the middle of the support member (31) is fixedly connected to the protection box (32), and the protection box (32) is located obliquely above the slow flow slope (2); and the first drive motor (33) is fixedly connected to one side of the inside of the protection box (32).
2. The knitted fabric dehydration device according to claim 1, characterized in that: One end of the transmission rod (38) is rotatably connected to the inside of the protection box (32), and the other end of the transmission rod (38) is fixedly connected to the driving end of the first driving motor (33); two sets of eccentric wheels (34) are fixedly connected to the outer wall of the transmission rod (38); one set of eccentric wheels (34) is fixedly connected to the transmission rod (38) near the distal point, and the other set of eccentric wheels (34) is fixedly connected to the transmission rod (38) near the proximal point, and the two sets of eccentric wheels (34) are staggeredly connected.
3. The knitted fabric dehydration device according to claim 2, characterized in that: A plurality of striking columns (35) are slidably connected to the bottom end of the protection box (32), and the portion of the striking columns (35) located inside the protection box (32) is sleeved and connected inside the protection box (32) via a spring (36), the top end of each striking column (35) corresponds to an eccentric wheel (34), and the bottom end of each striking column (35) is fixedly connected to a beating plate (37).
4. The knitted fabric dehydration device according to claim 3, characterized in that: The smoothing component (4) comprises a support frame (41), a double-headed screw (42), a sliding member (43), a slide groove (44) and a second drive motor (45); the left and right ends of the support frame (41) are fixedly connected to the left and right ends of the machine body (1); a slide groove (44) is provided inside the support frame (41), and the slide groove (44) is slidably connected with the sliding member (43); one side of the support frame (41) is connected to the second drive motor (45) through a side plate; the driving end of the second drive motor (45) is fixedly connected to the double-headed screw (42); the threads at the two ends of the double-headed screw (42) are in opposite directions; one side of the double-headed screw (42) is rotatably connected to the inside of the support frame (41), and the sliding member (43) is respectively threadedly connected to the two ends of the double-headed screw (42).
5. The knitted fabric dehydration device according to claim 4, characterized in that: The smoothing component (4) further comprises a limit groove (46), a limit column (47), a tension spring (48) and a ball (49); a limit groove (46) is provided below the sliding member (43); a limit column (47) is slidably connected above the limit groove (46); a portion of the limit column (47) outside the limit groove (46) is sleeved and connected to the top below the sliding member (43) via a tension spring (48); a ball (49) is rotatably connected to the bottom end of the limit column (47).
6. The knitted fabric dehydration device according to claim 5, characterized in that: The swing assembly (6) comprises a swing member (61), a third transmission roller (62) and a thin rod (65); the third transmission roller (62) is rotatably connected to the upper position between the two swing members (61), and the thin rod (65) is rotatably connected to the lower position between the two swing members (61).
7. The knitted fabric dehydration device according to claim 6, characterized in that: The swing assembly (6) further comprises a torsion spring (64) and a limit rod (63); the opposite side of the swing member (61) is rotatably connected to the inside of the machine body (1) via a connecting rod, and a torsion spring (64) is sleeved on the connecting rod; one end of the torsion spring (64) is fixedly connected to the inside of the machine body (1), and the other end is fixedly connected to the opposite side of the swing member (61); the inner side of the rear end of the machine body (1) is fixedly connected to the limit rod (63).
8. The knitted fabric dehydration device according to claim 7, characterized in that: The distance between the limiting rod (63) and the swinging member (61) is less than or equal to the length of the swinging member (61).
