Static cutting device for pile head
Through the semi-arc trajectory moving mechanism and cutting mechanism of the static cutting pile head device, the ring cutting of the prefabricated pile head is realized, solving the problem of the risk of steel bar damage in the prior art, and ensuring the stability and safety of the building structure .
Patent Information
- Application Number
- CN202420467307.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-11
AI Technical Summary
In pile foundation construction, the prior art methods used to cut off excess concrete of prefabricated pipe piles have the risk of destroying the internal reinforcement structure, which may lead to unstable building structure and affect safety.
Design a device for static cutting pile head, including a semi-arc trajectory moving mechanism and a cutting mechanism, and drive the connecting rod device and cutting mechanism to perform semi-circular arc movement through a rotary drive device, and cut the prefabricated pile heads to avoid damage to the inside. Rebar.
Lossless cutting is achieved, and the internal steel bars of prefabricated pile heads are retained, labor costs and time are saved, construction risks are reduced, and construction safety and reliability are improved.
Smart Images

Figure CN222206335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pile foundation construction, in particular to a device for statically cutting a pile head. Background Art
[0002] In the field of construction, prefabricated pipe pile foundations are increasingly widely used because of their advantages of fast pile formation, shortened construction period, simple construction management, civilized on-site construction, and little impact on the surrounding environment. In the construction of pile foundations, the actual elevation of the pile tops of most piles will be higher than their designed elevations. Therefore, the part higher than the designed elevation needs to be cut off. Currently, the excess concrete of prefabricated pipe piles is mostly cut off by manual sledgehammers or hand-held cutting machines. Although this reduces labor costs, there is a risk of damaging the internal steel structure. The consequences of this risk may be large or small. In severe cases, it may lead to unstable building structures and affect the safety of people's lives and property. In order to avoid this situation, a device for statically cutting pile heads is needed, which is easy to use and does not damage the internal steel structure, so that the overall building is firm and safe and reduces unnecessary hidden dangers. Utility Model Content
[0003] In view of this, the purpose of the present invention is to provide a device for statically cutting pile heads to solve the problems pointed out in the above background technology.
[0004] In order to achieve the above utility model purpose, the technical solution adopted is as follows:
[0005] A device for statically cutting a pile head, comprising:
[0006] The semi-arc track moving mechanism comprises a connecting rod device and a rotating driving device, wherein the rotating driving device is fixed on a mounting frame, and the rotating driving device is connected to the connecting rod device and drives the connecting rod device to perform semi-arc motion;
[0007] The cutting mechanism is installed on the connecting rod device and moves in a semicircular arc along with the connecting rod device to cut the prefabricated pile head.
[0008] As a further improvement of the present invention, the connecting rod device includes a first fan-shaped connecting rod and a second fan-shaped connecting rod arranged along a straight line, and two symmetrically arranged E-shaped connecting rods, the center of the first fan-shaped connecting rod is installed on the driving shaft, and the two ends of the first fan-shaped connecting rod are respectively connected to one end of the two E-shaped connecting rods, the center of the second fan-shaped connecting rod is installed on the driven shaft, and the two ends of the second fan-shaped connecting rod are respectively connected to the middle parts of the two E-shaped connecting rods.
[0009] As a further improvement of the present invention, the other ends of the two E-shaped connecting rods are both arc-shaped structures.
[0010] As a further improvement of the utility model, the rotary drive device includes a rotary motor fixed on a mounting frame, the output end of the rotary motor is connected to a driving shaft, the lower end of the driving shaft passes through the top of the mounting frame and is fixed with a first driving wheel, the lower end of the driven shaft passes through the top of the mounting frame and is fixed with a first driven wheel, and a synchronous belt is connected between the first driving wheel and the first driven wheel.
[0011] As a further improvement of the utility model, the cutting mechanism includes a cutting motor installed at the arc-shaped end of one of the E-shaped connecting rods, a second driving wheel is installed at the output end of the cutting motor, a second driven wheel is installed at the other arc-shaped end of the E-shaped connecting rod, and a rope saw is installed between the second driving wheel and the second driven wheel.
[0012] As a further improvement of the utility model, a movable trolley is installed at the bottom of the mounting frame.
[0013] When the utility model is in use, the rotary motor of the rotary drive device drives the first driving shaft and the first driven shaft matched with the first driving shaft to rotate, so that the first sector connecting rod and the second sector connecting rod rotate synchronously, and at the same time drives the two E-shaped connecting rods to move, so that the cutting mechanism installed on the two E-shaped connecting rods performs a ring cutting on the prefabricated pile head, so that the steel bars inside the prefabricated pile head can be retained. After the cutting of half of the prefabricated pile head is completed, the utility model is moved to cut the other half of the prefabricated pile head.
[0014] The beneficial effects of the utility model are as follows: the utility model is easy to operate, can retain the steel bars inside the prefabricated pile head, and drives the connecting rod device and the cutting mechanism installed on the connecting rod device to make a semicircular motion together through the rotating driving device to perform a ring cutting on the prefabricated pile head, and cut off the concrete structure of the outer layer of the prefabricated pile head, which can facilitate the crushing of concrete while avoiding the destruction of the steel bar skeleton inside the prefabricated pile head. The utility model saves manpower and is convenient for construction. It does not require too much manpower for breaking, greatly saving manpower cost and time cost, and is convenient for construction, reducing the impact of human operation errors on the project. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;
[0018] Figure 3 This is a schematic diagram of the structure of the cutting mechanism in Example 2 of the utility model.
[0019] In the figure: 1. semi-arc trajectory moving mechanism; 11. connecting rod mechanism; 111. first fan-shaped connecting rod; 112. second fan-shaped connecting rod; 113. E-shaped connecting rod; 114. driving shaft; 115. driven shaft; 12. rotating drive device; 121. rotating motor; 122. first driving wheel; 123. first driven wheel; 124. synchronous belt; 13. mounting frame; 2. cutting mechanism; 21. cutting motor; 22. second driving wheel; 23. second driven wheel; 24. rope saw; 3. moving trolley. DETAILED DESCRIPTION
[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0021] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0022] Example 1
[0023] like Figure 1-2 As shown, a device for statically cutting a pile head comprises:
[0024] The semi-arc trajectory moving mechanism 1 comprises a connecting rod device and a rotation driving device 12, wherein the rotation driving device 12 is fixed on a mounting frame 13, and the rotation driving device 12 is connected to the connecting rod device and drives the connecting rod device to perform semi-arc motion;
[0025] The cutting mechanism 2 is installed on the connecting rod device and moves in a semicircular arc with the connecting rod device to cut the prefabricated pile head.
[0026] The connecting rod device includes a first fan-shaped connecting rod 111 and a second fan-shaped connecting rod 112 arranged in a straight line, and two symmetrically arranged E-shaped connecting rods 113. The center of the first fan-shaped connecting rod 111 is installed on the driving shaft 114, and the two ends of the first fan-shaped connecting rod 111 are respectively connected to one end of the two E-shaped connecting rods 113; the center of the second fan-shaped connecting rod 112 is installed on the driven shaft 115, and the two ends of the second fan-shaped connecting rod 112 are respectively connected to the middle parts of the two E-shaped connecting rods 113.
[0027] The other ends of the two E-shaped connecting rods 113 are both arc-shaped structures.
[0028] The rotary drive device 12 includes a rotary motor 121 fixed on a mounting frame 13, the output end of the rotary motor 121 is connected to a driving shaft 114, the lower end of the driving shaft 114 passes through the top of the mounting frame 13 and is fixed with a first driving wheel 122, the lower end of the driven shaft 115 passes through the top of the mounting frame 13 and is fixed with a first driven wheel 123, and a synchronous belt 124 is connected between the first driving wheel 122 and the first driven wheel 123.
[0029] The cutting mechanism 2 includes a cutting motor 21 installed at the arc end of one of the E-shaped connecting rods 113, a second driving wheel 22 is installed at the output end of the cutting motor 21, a second driven wheel 23 is installed at the arc end of the other E-shaped connecting rod 113, and a rope saw 24 is installed between the second driving wheel 22 and the second driven wheel 23.
[0030] Example 2
[0031] In Example 1, a cutting mechanism 2 is listed as an implementation mode of a wire saw 24. Figure 3 As shown, the cutting mechanism 2 may also be a cutting mechanism 2 commonly used by those skilled in the art, such as a structure of a motor + a cutting saw blade.
[0032] A movable vehicle 3 is installed at the bottom of the mounting frame 13 .
[0033] When the utility model is in use, the rotary motor 121 of the rotary drive device 12 drives the first driving shaft 114 and the first driven shaft 115 matched with the first driving shaft 114 to rotate, so that the first sector connecting rod 111 and the second sector connecting rod 112 rotate synchronously, and at the same time drive the two E-shaped connecting rods 113 to move, so that the cutting mechanism 2 installed on the two E-shaped connecting rods 113 performs a ring cutting on the prefabricated pile head, so that the steel bars inside the prefabricated pile head can be retained. After the cutting of half of the prefabricated pile head is completed, the utility model is moved to cut the other half of the prefabricated pile head.
[0034] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model may have various modifications and variations. Any modification, equivalent replacement, improvement, component splitting or combination, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A device for statically cutting pile heads, characterized in that: include: The semi-arc track moving mechanism comprises a connecting rod device and a rotating driving device, wherein the rotating driving device is fixed on a mounting frame, and the rotating driving device is connected to the connecting rod device and drives the connecting rod device to perform semi-arc motion; The cutting mechanism is installed on the connecting rod device and moves in a semicircular arc along with the connecting rod device to cut the prefabricated pile head.
2. The device for statically cutting pile heads according to claim 1, characterized in that: The connecting rod device includes a first fan-shaped connecting rod and a second fan-shaped connecting rod arranged along a straight line, and two symmetrically arranged E-shaped connecting rods. The center of the first fan-shaped connecting rod is installed on the driving shaft, and the two ends of the first fan-shaped connecting rod are respectively connected to one end of the two E-shaped connecting rods. The center of the second fan-shaped connecting rod is installed on the driven shaft, and the two ends of the second fan-shaped connecting rod are respectively connected to the middle parts of the two E-shaped connecting rods.
3. The device for statically cutting pile heads according to claim 2, characterized in that: The other ends of the two E-shaped connecting rods are both arc-shaped structures.
4. The device for statically cutting pile heads according to claim 3, characterized in that: The rotary drive device includes a rotary motor fixed on a mounting frame, wherein an output end of the rotary motor is connected to a driving shaft, a first driving wheel is fixed to the lower end of the driving shaft after passing through the top of the mounting frame, a first driven wheel is fixed to the lower end of the driven shaft after passing through the top of the mounting frame, and a synchronous belt is connected between the first driving wheel and the first driven wheel.
5. The device for statically cutting pile heads according to claim 4, characterized in that: The cutting mechanism comprises a cutting motor installed at the arc end of one of the E-shaped connecting rods, a second driving wheel is installed at the output end of the cutting motor, a second driven wheel is installed at the arc end of the other E-shaped connecting rod, and a rope saw is installed between the second driving wheel and the second driven wheel.
6. The device for statically cutting pile heads according to claim 1, characterized in that: A moving trolley is installed at the bottom of the mounting frame.
