Instrument detection alarm device

By designing an automatic moving instrument detection alarm device in pipeline gas leakage detection, using gear sets and threaded transmission structures, combined with gas sensing probes and detectors, the problem of low detection efficiency of a single probe is solved, and pipelines with different sizes and heights are realized efficient detection and timely alarm.

CN222209986UActive Publication Date: 2024-12-20SICHUAN JIAZE YOUNENG IND CO LTD
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Patent Information

Application Number
CN202420971980.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-20
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the pipeline gas leakage detection process, the use of a single probe leads to low detection efficiency and it is difficult to quickly and accurately locate the leakage point.

Method used

Design an instrument detection and alarm device, adopting a gear set transmission structure and a threaded transmission structure, the automatic movement and height adjustment of the device is achieved through the electric lifting rod and the adjustment component, and combining the detection and alarm component to use a gas sensing probe and detector to monitor the gas concentration in real time And trigger an alarm.

Benefits of technology

It realizes stable movement and precise detection of the device, can adapt to pipes of different sizes and heights, promptly notify the detector of gas leakage, and improves detection efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of instrument detection devices, in particular to an instrument detection alarm device, and solves the technical problems that in the process of pipeline gas leakage detection, a single probe is used for detection, so that the detection efficiency is not high; according to the technical scheme, the instrument detection alarm device comprises a bottom plate, an axle, wheels, an electric lifting rod, a power assembly, an adjusting assembly and a detection alarm assembly; through close cooperation of the power assembly and the adjusting assembly, stable and continuous power output can be provided, it is ensured that the whole device can stably move in the detection process, accurate adjustment can be conducted according to the actual pipeline size, and therefore diversified detection requirements are met; the detection alarm assembly continuously monitors the gas state, and once abnormal conditions such as gas leakage are detected, an alarm mechanism is immediately started, and detection personnel are timely notified and are prompted to quickly take corresponding safety measures.
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Description

Technical Field

[0001] The utility model relates to the field of instrument detection devices, in particular to an instrument detection alarm device. Background Art

[0002] When conducting pipeline gas detection, instrument detection devices are required. These devices can accurately determine whether there is a gas leak in the pipeline through the information displayed on the instrument. Once a gas leak is detected, the detection device will immediately send a clear alarm to the inspectors, informing them that there is a gas leak and that immediate maintenance is required.

[0003] Currently, in the process of pipeline gas leak detection, a common method is to use a handheld gas sensor probe to directly approach the pipeline for detailed inspection. However, this method is limited by the small detection range of a single probe, resulting in low efficiency in leak detection and difficulty in quickly and accurately locating the leak point.

[0004] Therefore, in view of the situation that a single probe is used for detection during the above-mentioned pipeline gas leakage detection process, resulting in low detection efficiency, an instrument detection alarm device can be designed. Through the gear set transmission structure and the threaded transmission structure, the device can be automatically moved to conduct a comprehensive detection of the pipeline. Utility Model Content

[0005] In order to overcome the problem of low detection efficiency caused by using a single probe for detection during pipeline gas leakage detection.

[0006] The technical solution of the utility model is: an instrument detection alarm device, including a base plate, an axle, a wheel, an electric lifting rod, a power component, an adjustment component, and a detection alarm component; two sets of axles are installed at the lower end of the base plate, wheels are installed at the left and right ends of the axles, a box warehouse for protecting the electric lifting rod is provided at the upper end of the base plate, an electric lifting rod for adjusting the height is installed in the box warehouse, a power component that is rotated by a motor-driven gear set is installed at the upper end of the axle and is located at the lower end of the base plate, an adjustment component that is driven by a thread is installed at the left end of the electric lifting rod, a detection structure in the detection alarm component is installed at the lower end of the adjustment component, and an alarm structure in the detection alarm component is installed at the right end of the box warehouse on the base plate.

[0007] Preferably, the box bin on the upper end of the bottom plate is used to protect the electric lifting rod to prevent interference and damage from the external environment. The wheels enable the device to be easily moved to different positions, thereby achieving the effect of detecting while moving. The electric lifting rod is driven by a motor to achieve the function of up and down lifting to meet the detection needs of pipelines of different heights. The power component drives the gear set to rotate through the motor, which provides power support for the entire device so that the device can move. The adjustment component achieves fine-tuning of the detection structure through threaded transmission to meet the detection needs of pipelines of different sizes. The detection alarm component includes a detection structure and an alarm structure. The detection structure is installed at the lower end of the adjustment component to detect whether there is a gas leak in the pipeline. When the gas leakage is detected to exceed the set threshold, feedback is given to the detection personnel through the warning light to ensure that the detection personnel can respond quickly.

[0008] Preferably, the power assembly includes a No. 1 rotating motor, a rotating shaft, and a limit rod; a box for accommodating the power assembly is installed at the lower end of the base plate, and the No. 1 rotating motor for driving the rotating shaft to rotate is installed in the box, and the limit rod for supporting the rotation of the rotating shaft is fixedly connected to the right inner wall of the box, the left end of the rotating shaft is fixedly connected to the output shaft of the No. 1 rotating motor, and the right end of the rotating shaft is inserted into the outer wall of the limit rod. The No. 1 rotating motor is the power source of the entire power assembly. It converts electrical energy into mechanical energy to drive the rotating shaft to rotate, thereby driving the No. 1 gear connected to it to rotate. The limit rod is used to support the rotation of the rotating shaft to ensure that the rotating shaft remains stable and does not shake during rotation.

[0009] Preferably, the power assembly also includes gear No. 1 and gear No. 2; gear No. 1 for transmitting the rotation of gear No. 2 is fixedly connected to the outer wall of the rotating shaft, gear No. 2 is fixedly connected to the outer wall of the axle, and gear No. 1 is meshingly connected to gear No. 2. When the rotating shaft rotates, gear No. 1 will also rotate accordingly, and it meshes with gear No. 2 to transmit the rotational motion of the rotating shaft to the axle through gear transmission. The tooth ratio of gear No. 1 and gear No. 2 determines the relationship between the rotational speed of the axle and the rotational speed of the rotating shaft. By adjusting the gear ratio, the rotational speed of the axle can be changed, thereby adjusting the moving speed of the device.

[0010] Preferably, the adjustment component includes an articulated column and a No. 2 rotating motor; the power output element of the electric lifting rod is installed with a hinged column, and a protective shell for accommodating the adjustment component is installed at the left end of the articulated column, and the No. 2 rotating motor is installed in the protective shell. The function of the articulated column is to realize the adjustment of the angle between the electric lifting rod and the adjustment component. At the same time, the articulated column has a certain rigidity and stability to ensure that a stable connection and support can be maintained during the adjustment process. The No. 2 rotating motor is the driving component in the adjustment component, which converts electrical energy into mechanical energy to drive the bidirectional threaded rod to rotate, thereby driving the moving seat to perform linear motion.

[0011] Preferably, the adjustment component also includes a bidirectional threaded rod and a movable seat; the bidirectional threaded rod is composed of two threaded rods with opposite thread directions, the right end of the bidirectional threaded rod is fixedly connected to the output shaft of the No. 2 rotating motor, and the left end of the bidirectional threaded rod is rotatably connected to the rotating groove built into the protective shell, the movable seat has two groups and is provided with internal threads that are compatible with the external threads of the bidirectional threaded rod, the bidirectional threaded rod is threadedly connected to the movable seat, and the design of the bidirectional threaded rod makes the rotation directions of the threads on both sides thereof opposite. When the bidirectional threaded rod rotates, the movable seat threadedly connected to it will move in opposite directions respectively to realize the adjustment function, thereby meeting the detection requirements of pipes of different sizes.

[0012] Preferably, the detection alarm component includes a No. 1 semicircular rod and a No. 2 semicircular rod; the lower end of the movable seat is respectively equipped with a No. 1 semicircular rod and a No. 2 semicircular rod for detecting gas. The No. 1 semicircular rod and the No. 2 semicircular rod are the main structures of the detection alarm component, and gas detection can be performed along the outer wall of the pipeline. The semicircular rods can be made of corrosion-resistant and aging-resistant materials to meet long-term usage requirements.

[0013] Preferably, the detection alarm component also includes a gas sensing probe and a gas detector; the gas sensing probe for absorbing gas is installed on the inner wall of the No. 1 semicircular rod and the No. 2 semicircular rod, and a warning light for alarm is provided on the upper end of the gas detector. The gas detector is installed at the front end of the box bin on the bottom plate. The gas sensing probe is a component for absorbing and detecting gas. The gas sensing probe can identify the presence and concentration of specific gases, and convert this information into electrical signals and transmit them to the gas detector. The gas detector receives the electrical signals transmitted by the gas sensing probe and analyzes and processes them. The gas detector can determine whether the gas environment is safe based on a preset gas concentration threshold and trigger an alarm mechanism under abnormal circumstances. The gas detector has a display function and can display gas concentration data in real time, so that the detection personnel can understand the gas environment conditions at any time. When an abnormal gas concentration is detected, the warning light will light up to alert the detection personnel.

[0014] Beneficial effects of the utility model:

[0015] 1. Through the close cooperation between the power component and the adjustment component, it can not only provide stable and continuous power output to ensure that the entire device can move smoothly during the detection process, but also can be accurately adjusted according to the actual pipeline size to meet the diverse detection needs. At the same time, the detection alarm component continuously monitors the gas status. Once an abnormal situation such as a gas leak is detected, the alarm mechanism will be immediately activated to notify the detection personnel in time, prompting them to quickly take corresponding safety measures;

[0016] 2. When the bidirectional threaded rod rotates, the moving seat connected to it by thread will move in opposite directions respectively to realize the adjustment function, thereby meeting the detection requirements of pipes of different sizes;

[0017] 3. The electric lifting rod is driven by a motor to achieve the function of up and down lifting to meet the inspection needs of pipelines at different heights. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a three-dimensional structural diagram of the instrument detection alarm device of the utility model;

[0019] Figure 2 What is shown is a front view schematic diagram of the instrument detection alarm device of the utility model;

[0020] Figure 3 What is shown is a top view schematic diagram of the instrument detection alarm device of the utility model;

[0021] Figure 4 The three-dimensional structure diagram of the power assembly of the instrument detection alarm device of the utility model is shown;

[0022] Figure 5 The three-dimensional structure diagram of the adjusting component of the instrument detection alarm device of the utility model is shown;

[0023] Figure 6 What is shown is a three-dimensional structural schematic diagram of the detection alarm component of the instrument detection alarm device of the present utility model.

[0024] Explanation of the reference numerals in the accompanying drawings: 1. base plate; 2. axle; 3. wheel; 4. electric lifting rod; 501. rotating motor No. 1; 502. rotating shaft; 503. limiting rod; 504. gear No. 1; 505. gear No. 2; 601. hinged column; 602. rotating motor No. 2; 603. bidirectional threaded rod; 604. moving seat; 701. semicircular rod No. 1; 702. semicircular rod No. 2; 703. gas sensing probe; 704. gas detector. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0026] See also Figure 1-3The utility model provides an embodiment: an instrument detection alarm device, including a base plate 1, an axle 2, a wheel 3, an electric lifting rod 4, a power component, an adjustment component, and a detection alarm component; two sets of axles 2 are installed at the lower end of the base plate 1, and wheels 3 are installed at the left and right ends of the axle 2. A box warehouse for protecting the electric lifting rod 4 is provided at the upper end of the base plate 1, and an electric lifting rod 4 for adjusting the height is installed in the box warehouse. The power component driven by the motor to rotate the gear set is installed at the upper end of the axle 2 and is located at the lower end of the base plate 1. An adjustment component driven by a thread is installed at the left end of the electric lifting rod 4. The detection structure in the detection alarm component is installed at the lower end of the adjustment component. The alarm structure in the detection alarm component is installed at the right end of the box warehouse on the base plate 1. The box warehouse at the upper end of the base plate 1 is used to protect the electric lifting rod 4. , to prevent interference and damage from the external environment, the wheels 3 enable the device to be easily moved at different positions, thereby achieving the effect of detecting while moving, the electric lifting rod 4 is driven by a motor to achieve the function of lifting up and down to meet the detection needs of pipelines of different heights, the power component drives the gear set to rotate through the motor, it provides power support for the entire device, so that the device can move, the adjustment component realizes the fine adjustment of the detection structure through threaded transmission, thereby meeting the detection needs of pipelines of different sizes, the detection alarm component includes a detection structure and an alarm structure, the detection structure is installed at the lower end of the adjustment component, and is used to detect whether there is gas leakage in the pipeline, when it is detected that the gas leakage exceeds the set threshold, it will feedback to the detection personnel through the warning light to ensure that the detection personnel can respond quickly.

[0027] See also Figure 4-5In this embodiment, the power assembly includes a No. 1 rotating motor 501, a rotating shaft 502, and a limiting rod 503; a box for accommodating the power assembly is installed at the lower end of the bottom plate 1, and the No. 1 rotating motor 501 for driving the rotating shaft 502 to rotate is installed in the box, and the limiting rod 503 for supporting the rotation of the rotating shaft 502 is fixedly connected to the right inner wall of the box, the left end of the rotating shaft 502 is fixedly connected to the output shaft of the No. 1 rotating motor 501, and the right end of the rotating shaft 502 is inserted into the outer wall of the limiting rod 503, and the power assembly also includes a No. 1 gear 504 and a No. 2 gear 505; the No. 1 gear 504 for driving the No. 2 gear 505 to rotate is fixedly connected to the outer wall of the rotating shaft 502, the No. 2 gear 505 is fixedly connected to the outer wall of the axle 2, and the No. 1 gear 504 is meshed with the outer wall of the axle 2. Connected to the No. 2 gear 505, the No. 1 rotating motor 501 is the power source of the entire power assembly. It converts electrical energy into mechanical energy to drive the rotating shaft 502 to rotate, thereby driving the No. 1 gear 504 connected thereto to rotate. The limit rod 503 is used to support the rotation of the rotating shaft 502 to ensure that the rotating shaft 502 remains stable and does not shake during the rotation process. When the rotating shaft 502 rotates, the No. 1 gear 504 will also rotate accordingly. It meshes with the No. 2 gear 505 and transmits the rotational motion of the rotating shaft 502 to the axle 2 through gear transmission. The tooth ratio of the No. 1 gear 504 and the No. 2 gear 505 determines the relationship between the rotation speed of the axle 2 and the rotation speed of the rotating shaft 502. By adjusting the gear ratio, the rotation speed of the axle 2 can be changed. Speed, thereby adjusting the moving speed of the device, the adjustment component includes an articulated column 601 and a second rotating motor 602; the power output element of the electric lifting rod 4 is installed with an articulated column 601, and a protective shell accommodating the adjustment component is installed at the left end of the articulated column 601, and the second rotating motor 602 is installed in the protective shell. The adjustment component also includes a bidirectional threaded rod 603 and a moving seat 604; the bidirectional threaded rod 603 is composed of two threaded rods with opposite thread directions, the right end of the bidirectional threaded rod 603 is fixedly connected to the output shaft of the second rotating motor 602, and the left end of the bidirectional threaded rod 603 is rotatably connected to the rotating groove built into the protective shell, and the moving seat 604 has two groups and an internal thread is opened inside to match the external thread of the bidirectional threaded rod 603, and the bidirectional threaded rod 603 Threaded in the moving seat 604, the function of the articulated column 601 is to realize the adjustment of the angle between the electric lifting rod 4 and the adjustment component. At the same time, the articulated column 601 has a certain rigidity and stability to ensure that it can maintain a stable connection and support during the adjustment process. The No. 2 rotating motor 602 is the driving component in the adjustment component. It converts electrical energy into mechanical energy to drive the bidirectional threaded rod 603 to rotate, thereby driving the moving seat 604 to perform linear movement. The design of the bidirectional threaded rod 603 makes the rotation directions of the threads on both sides opposite. When the bidirectional threaded rod 603 rotates, the moving seat 604 threadedly connected to it will move in opposite directions respectively to realize the adjustment function, thereby meeting the detection needs of pipes of different sizes.

[0028] See also Figure 6 In this embodiment, the detection alarm component includes a semicircular rod 701 No. 1 and a semicircular rod 702 No. 2; the lower end of the movable seat 604 is respectively installed with a semicircular rod 701 No. 1 and a semicircular rod 702 for detecting gas, and the detection alarm component also includes a gas sensing probe 703 and a gas detector 704; the gas sensing probe 703 for absorbing gas is installed on the inner wall of the semicircular rod 701 No. 1 and the semicircular rod 702 No. 2, and a warning light for alarm is arranged on the upper end of the gas detector 704, and the gas detector 704 is installed at the front end of the bin on the bottom plate 1, and the semicircular rod 701 No. 1 and the semicircular rod 702 No. 2 are the main structures of the detection alarm component, and gas detection can be performed along the outer wall of the pipeline, and the semicircular rods can be made of corrosion-resistant and anti-aging materials. The gas sensing probe 703 is a component used to absorb and detect gas. The gas sensing probe 703 can identify the presence and concentration of a specific gas, and convert this information into an electrical signal and transmit it to the gas detector 704. The gas detector 704 receives the electrical signal transmitted by the gas sensing probe 703 and performs analysis and processing. The gas detector 704 can determine whether the gas environment is safe based on a preset gas concentration threshold and trigger an alarm mechanism under abnormal circumstances. The gas detector 704 has a display function and can display gas concentration data in real time, so that the detection personnel can understand the gas environment status at any time. When an abnormal gas concentration is detected, the warning light will light up to alert the detection personnel.

[0029] During the operation, the inspector first starts the electric lifting rod 4 to smoothly lift the adjustment assembly above the pipe, and then starts the second rotating motor 602, which drives the bidirectional threaded rod 603 to rotate. When the bidirectional threaded rod 603 rotates, the moving seat 604 tightly connected to its thread will move in opposite directions respectively. This action causes the first semicircular rod 701 and the second semicircular rod 702 to move synchronously until their inner walls are tightly fitted on the outer wall of the pipe.

[0030] Next, start the No. 1 rotating motor 501, which will drive the rotating shaft 502 to start rotating, and the No. 1 gear 504 connected to the rotating shaft 502 will also rotate accordingly. Since the No. 1 gear 504 and the No. 2 gear 505 are meshed with each other, through the principle of gear transmission, the rotational motion of the rotating shaft 502 is effectively transmitted to the axle 2, so that the whole device can move above the pipeline;

[0031] While the device is moving, the gas sensing probes 703 on the inner walls of the first semicircular rod 701 and the second semicircular rod 702 start to work to detect whether there is a gas leak on the outer wall of the pipeline. Once the gas is sensed, these probes will quickly convert this information into electrical signals and transmit these signals to the gas detector 704;

[0032] After receiving the electrical signal from the gas sensing probe 703, the gas detector 704 will immediately perform analysis and processing. Once an abnormal gas concentration is detected, such as a leak or excessive harmful gas, the warning light will immediately light up, alerting the detection personnel in a conspicuous manner and allowing them to take necessary safety measures.

[0033] Through the above steps, through the close cooperation of the power component and the adjustment component, not only can stable and continuous power output be provided to ensure that the entire device can move smoothly during the detection process, but it can also be accurately adjusted according to the actual pipeline size to meet diverse detection needs. At the same time, the detection alarm component continuously monitors the gas status. Once an abnormal situation such as a gas leak is detected, the alarm mechanism will be immediately activated to notify the detection personnel in time, prompting them to quickly take corresponding safety measures, thereby solving the problem of low detection efficiency caused by using a single probe for detection during pipeline gas leakage detection.

[0034] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An instrument detection alarm device, comprising a base plate (1), an axle (2), a wheel (3), and an electric lifting rod (4); characterized in that: The invention also comprises a power assembly, an adjustment assembly and a detection alarm assembly; two sets of axles (2) are mounted on the lower end of the base plate (1), wheels (3) are mounted on the left and right ends of the axles (2), a box for protecting an electric lifting rod (4) is arranged on the upper end of the base plate (1), an electric lifting rod (4) for adjusting the height is mounted in the box, a power assembly driven by a motor to rotate a gear set is mounted on the upper end of the axle (2) and is located at the lower end of the base plate (1), an adjustment assembly driven by a thread is mounted on the left end of the electric lifting rod (4), a detection structure in the detection alarm assembly is mounted on the lower end of the adjustment assembly, and an alarm structure in the detection alarm assembly is mounted on the right end of the box on the base plate (1).

2. The instrument detection alarm device according to claim 1, characterized in that: The power assembly comprises a first rotating motor (501), a rotating shaft (502), and a limiting rod (503); a box for accommodating the power assembly is installed at the lower end of the base plate (1); the first rotating motor (501) for driving the rotating shaft (502) to rotate is installed in the box; the limiting rod (503) for supporting the rotating shaft (502) to rotate is fixedly connected to the right inner wall of the box; the left end of the rotating shaft (502) is fixedly connected to the output shaft of the first rotating motor (501); and the right end of the rotating shaft (502) is plugged into the outer wall of the limiting rod (503).

3. An instrument detection alarm device according to claim 2, characterized in that: The power assembly also includes a first gear (504) and a second gear (505); the first gear (504) for driving the second gear (505) to rotate is fixedly connected to the outer wall of the rotating shaft (502), the second gear (505) is fixedly connected to the outer wall of the axle (2), and the first gear (504) is meshingly connected to the second gear (505).

4. The instrument detection alarm device according to claim 1, characterized in that: The adjustment component comprises a hinged column (601) and a second rotating motor (602); the power output element of the electric lifting rod (4) is installed with the hinged column (601), the left end of the hinged column (601) is installed with a protective shell for accommodating the adjustment component, and the second rotating motor (602) is installed in the protective shell.

5. The instrument detection alarm device according to claim 4, characterized in that: The adjustment component also includes a bidirectional threaded rod (603) and a movable seat (604); the bidirectional threaded rod (603) is composed of two threaded rods with opposite thread directions, the right end of the bidirectional threaded rod (603) is fixedly connected to the output shaft of the second rotating motor (602), and the left end of the bidirectional threaded rod (603) is rotatably connected to the rotating groove built into the protective shell, and the movable seat (604) has two groups and is provided with internal threads that are compatible with the external threads of the bidirectional threaded rod (603), and the bidirectional threaded rod (603) is threadedly connected to the movable seat (604).

6. The instrument detection alarm device according to claim 1, characterized in that: The detection alarm component comprises a first semicircular rod (701) and a second semicircular rod (702); the first semicircular rod (701) and the second semicircular rod (702) for detecting gas are respectively installed at the lower end of the movable seat (604).

7. An instrument detection alarm device according to claim 6, characterized in that: The detection alarm component also includes a gas sensing probe (703) and a gas detector (704); the gas sensing probe (703) for absorbing gas is installed on the inner wall of the first semicircular rod (701) and the second semicircular rod (702); a warning light for alarm is arranged on the upper end of the gas detector (704); and the gas detector (704) is installed at the front end of the bin on the bottom plate (1).