Online titanium heater

Through the parallel arrangement of U-shaped heating pipes and the titanium material design of the online titanium heater, the problems of corrosion resistance and insufficient mechanical strength of the existing heaters are solved, and the effect of efficient heating and long life is achieved.

CN222210786UActive Publication Date: 2024-12-20WUXI CHENGSHANG TECH CO LTD
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Patent Information

Application Number
CN202420564083.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-20
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The shells of existing electric heaters have poor corrosion resistance, low mechanical strength, short service life, and complex structure of the spiral heating wire and poor heating effect.

Method used

Design an online titanium heater, adopts U-shaped heating pipes in parallel, titanium heating cylinders and pipes, sets a temperature sensor and overheating protection switch, connects the junction box through glue filling, and connects the liquid inlet and outlet of the flange. , increase the number of heating pipes to increase heating power.

Benefits of technology

It improves the heating effect and mechanical strength, extends the service life, avoids corrosion and pollution, and the heating power under the same volume reaches more than ten times that of the plastic heater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an on-line titanium heater which comprises a heating cylinder, the upper end and the lower end of the heating cylinder are provided with a liquid inlet and a liquid outlet respectively, a plurality of heating pipes are arranged in the heating cylinder, the heating pipes are arranged in the heating cylinder in the vertical direction, the heating pipes are U-shaped pipes, the heating pipes are arranged at intervals, and the liquid inlet and the liquid outlet are communicated with the heating cylinder. A junction box is arranged at the upper end of the heating cylinder, and a top port of the heating pipe extends into the junction box. Through the mode, according to the online titanium heater, the structure of the internal heating pipe is optimized, more heating pipes can be arranged in the same volume, the heating power is increased, and the heating effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of electric heaters, in particular to an online titanium heater. Background Art

[0002] In many industries, electric heaters are needed to heat liquids such as chemical solutions and liquid medicines. Existing heaters have the following technical problems: the corrosion resistance of their shells is poor, while most liquids have strong corrosion resistance; in addition, the shells of existing heaters are mostly made of plastic, which has low mechanical strength and is easily damaged when the heater is bumped; that is, the service life of existing heaters is short.

[0003] Patent CN202220103866 discloses a titanium electric heater specially used for photovoltaic cleaning. The heating is performed by an internal spiral heating wire. The stacked spiral heating wire has a complex structure and is difficult to install. In addition, the distance between the heating wires is relatively close, which affects the flow of the internal heating liquid and the heating effect. Summary of the invention

[0004] The main technical problem solved by the utility model is to provide a linear titanium heater, optimize the structure of the internal heating tube, and arrange more heating tubes in the same volume, thereby increasing the heating power and improving the heating effect.

[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an online titanium heater, including a heating cylinder, the upper and lower ends of the heating cylinder respectively have a liquid inlet and a liquid outlet, the heating cylinder is provided with a plurality of heating tubes, the heating tubes are arranged in a vertical direction in the heating cylinder, and the heating tubes are U-shaped tubes, the heating tubes are arranged at intervals, and a junction box is provided at the upper end of the heating cylinder, and the top port of the heating tube extends into the junction box.

[0006] In a preferred embodiment of the present invention, the heating tubes are evenly distributed along the circle where the center of the heating cylinder is located, and the bottoms of the heating tubes are staggered and stacked.

[0007] In a preferred embodiment of the present invention, the number of the heating tubes is 6.

[0008] In a preferred embodiment of the utility model, two titanium tubes are further provided in the heating cylinder, one of the titanium tubes is provided with a temperature sensor, and the other titanium tube is provided with an overheat protection switch.

[0009] In a preferred embodiment of the present invention, the junction box and the heating cylinder are connected and formed by glue injection, and the heating cylinder and the heating tube are made of titanium.

[0010] In a preferred embodiment of the present invention, the liquid inlet and the liquid outlet are connected to an external pipeline via a flange.

[0011] The beneficial effects of the utility model are as follows: the utility model online titanium heater arranges 6 U-shaped heating tubes in the heating cylinder, the U-shaped heating tubes are arranged in a dispersed manner, and the dispersed structure does not affect the flow of the heating liquid in the heating cylinder, thereby improving the heating effect and increasing the heating power.

[0012] The utility model online titanium heater changes the liquid inlet and the liquid outlet into flange connection, the connection structure is firm, the sealing performance is good, the top junction box is cast into one piece by glue pouring technology, the structure is stable, and the service life is long.

[0013] The utility model adopts titanium material for the on-line titanium heater, and the heating cylinder and the heating tube have high mechanical strength and long service life. The heater will not be corroded by pure water and will not cause pure water pollution. Under the same volume, the heating power can reach more than ten times that of the plastic heater. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0015] Figure 1 This is a structural schematic diagram of a preferred embodiment of the utility model linear titanium heater;

[0016] Figure 2 yes Figure 1 A cross-sectional view of

[0017] Figure 3 is a three-dimensional schematic diagram of a heater tube;

[0018] Figure 4 yes Figure 3 Bottom view of

[0019] The markings of the components in the accompanying drawings are as follows: 1. heating cylinder, 2. liquid inlet, 3. liquid outlet, 4. heating tube, 5. junction box. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiment of the utility model will be described clearly and completely below. The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification, so that people familiar with this technology can understand and read them, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no substantial technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size, without affecting the effect that can be produced by the utility model and the purpose that can be achieved, should still fall within the scope that the technical content disclosed in the utility model can cover. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and so on quoted in this specification are only for the convenience of narration, and are not used to limit the scope that can be implemented. The change or adjustment of the relative relationship, without substantial change of the technical content, should also be regarded as the scope that can be implemented in the utility model.

[0021] See also Figures 1 to 4 An online titanium heater includes a heating cylinder 1, and the upper and lower ends of the heating cylinder 1 are respectively provided with a liquid inlet 2 and a liquid outlet 3. The heating cylinder 1 adopts a conventional cylindrical structure, with the upper end being the liquid inlet 2 and the lower end being the liquid outlet 3, both of which are conventional settings. At the same time, the liquid inlet 2 and the liquid outlet 3 are connected to an external pipe through a flange, and the existing spirally connected liquid inlet 2 and the liquid outlet 3 are convenient to install, and water leakage caused by wear of the threaded structure is avoided.

[0022] A plurality of heating tubes 4 are arranged in the heating cylinder 1. The heating tubes 4 are arranged in a vertical direction in the heating cylinder 1, and the heating tubes 4 are U-shaped tubes. The heating tubes 4 are arranged at intervals, and a junction box 5 is provided at the upper end of the heating cylinder 1, and the top port of the heating tube 4 extends into the junction box 5. The heating tubes 4 are evenly distributed along the circle where the center of the heating cylinder 1 is located, and the bottoms of the heating tubes 4 are staggered and stacked. Preferably, the number of heating tubes 4 used in this embodiment is 6, and the U-shaped through-setting is used to ensure the contact area with the liquid, and at the same time, the internal heating effect is evenly distributed, thereby improving the heating power.

[0023] There are two titanium tubes in the heating cylinder 1, one of which is provided with a temperature sensor, and the other is provided with an overheat protection switch. It is usually set to 115°C, and it is turned on when the temperature is lower than this, and it is disconnected when the temperature is higher than this, and the overheat protection switch can be self-recovering. Other temperature sensors can also be added, which will not be described here.

[0024] The junction box 5 and the heating cylinder 1 are connected and formed by glue pouring. The glue pouring integrated connection structure is stable and has a good sealing effect, thereby ensuring the effectiveness of the heating cylinder 1.

[0025] The material of the heating cylinder 1 and the heating tube 4 is titanium. Titanium has higher mechanical strength than the plastic heater shell. Therefore, under the same volume, the heating power can reach more than ten times that of the plastic heater. When the diameter of the heating cylinder 1 is 85mm and the length is 800mm, the heating power can reach 28kw.

[0026] Different from the prior art, the in-line titanium heater of the utility model optimizes the structure of the internal heating tube, more heating tubes can be arranged in the same volume, the heating power is increased, and the heating effect is improved.

[0027] The above schematically describes the present invention and its implementation methods, which are not restrictive. The drawings show only one implementation method of the present invention, and the actual structure is not limited thereto. Therefore, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the present invention, they should all fall within the protection scope of the present invention.

Claims

1. An online titanium heater, comprising a heating cylinder, wherein the upper and lower ends of the heating cylinder are respectively provided with a liquid inlet and a liquid outlet, characterized in that: A plurality of heating tubes are arranged in the heating cylinder, and the heating tubes are U-shaped tubes arranged in a vertical direction in the heating cylinder. The heating tubes are arranged at intervals, and a junction box is provided at the upper end of the heating cylinder, and the top ports of the heating tubes extend into the junction box.

2. The online titanium heater according to claim 1, characterized in that: The heating tubes are evenly distributed along the circle where the center of the heating cylinder is located, and the bottoms of the heating tubes are staggered and stacked.

3. The online titanium heater according to claim 2, characterized in that: The number of the heating tubes is 6.

4. The online titanium heater according to any one of claims 1 to 3, characterized in that: The heating cylinder is also provided with two titanium tubes, one of which is provided with a temperature sensor, and the other is provided with an overheat protection switch.

5. The online titanium heater according to claim 4, characterized in that: The junction box and the heating cylinder are connected and formed by glue injection, and the heating cylinder and the heating tube are made of titanium.

6. The online titanium heater according to claim 5, characterized in that: The liquid inlet and the liquid outlet are connected to an external pipeline via flanges.

Citation Information

Patent Citations

  • Titanium electric heater special for photovoltaic cleaning

    CN217584858U