Air-water double-detection machine

By designing a gas-water double inspection machine, using high-strength glass cylinder and hydraulic push rod system, effective detection of tiny gaps of the workpiece is achieved, solving the problems of low detection accuracy and efficiency in the existing technology, and significantly improving the accuracy of detection Sex and speed.

CN222212117UActive Publication Date: 2024-12-20ZHAOQING JINHONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420852061.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-20
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

The existing workpiece airtight detection methods cannot effectively detect leakage in tiny gaps, resulting in low detection accuracy and efficiency, which cannot meet the needs of modern industry.

Method used

A gas-water double inspection machine is designed, using a high-strength glass cylinder and hydraulic push rod system to quickly extrude the gas inside the workpiece through negative pressure to form bubbles, making it easier to observe the air tightness.

Benefits of technology

It improves the accuracy and speed of workpiece detection and can more effectively judge the airtightness of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air-water double-detection machine which comprises an air tightness detection box, a high-strength glass jar is installed on the inner wall of the bottom of the air tightness detection box, a high-strength glass cover is arranged on the top of the high-strength glass jar, and a high-strength glass cylinder is fixedly arranged in the center of the top of the high-strength glass cover through an opening. The outer wall of one side of the high-strength glass jar communicates with a water inlet pipe through an opening, the outer wall of one side, away from the water inlet pipe, of the high-strength glass jar communicates with a water drainage pipe through an opening, and a supporting plate is fixedly arranged on the outer wall of the top of the airtightness detection box. According to the utility model, the structural design of air-water double detection is adopted, the cavity workpiece is immersed in water, and negative pressure is formed on the inner walls of the high-strength glass jar and the high-strength glass cover, so that air in the cavity workpiece is quickly extruded out of a gap of the workpiece under the action of air pressure, and at the moment, whether the cavity workpiece generates bubbles in water can be easily observed; the detection speed of the cavity workpiece is improved, and the detection accuracy of the cavity workpiece is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air tightness detection, in particular to an air-water dual detection machine. Background Art

[0002] Most leak inspections of workpieces use water immersion or soapy water spraying methods, and the tester's visual inspection is used to determine whether the workpiece has leaks. However, with the improvement of modern technology, the air tightness inspection standards for products have also been greatly improved. When the original inspection method is used for testing, since the gaps of existing workpieces are extremely small, even if the gas inside the workpiece is squeezed in water, it is difficult to leak from the gaps to produce bubbles, or the speed of bubble generation is slow, and it is difficult to determine whether the workpiece has leaks through the naked eye of the tester, and the inspection effect on the inner cavity of the workpiece is not good. Therefore, the existing inspection methods can no longer meet the needs of modern industry. For this reason, we propose a gas-water dual inspection machine. Utility Model Content

[0003] The purpose of the utility model is to provide a gas-water dual inspection machine to solve the problems raised in the background technology in view of the deficiencies of the prior art.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] The top outer wall of the high-strength glass cylinder is fixed with a plurality of sealing members, and the sealing members are connected with a plurality of sealing members at the bottom of the high-strength glass cylinder to form a plurality of sealing members.

[0006] As a preferred solution for the air-water dual inspection machine, valves are installed on the water inlet pipe and the drain pipe, and pipe joints are installed at one end of the water inlet pipe and the drain pipe. The valves facilitate controlling the connection status of the water inlet pipe and the drain pipe with the high-strength glass cylinder.

[0007] As a preferred solution of the air-water dual inspection machine, a first docking ring is fixedly provided on the top outer edge of the high-strength glass cylinder, a sealing groove is fixedly provided on the top outer wall of the first docking ring, a second docking ring is fixedly provided on the bottom outer wall of the high-strength glass cover, a sealing gasket is fixedly provided on the bottom outer wall of the second docking ring, an outer wall contour of the second docking ring is matched with an outer wall contour of the first docking ring, an inner wall contour of the sealing groove is matched with an outer wall contour of the sealing gasket, the second docking ring is covered and pressed on the top of the first docking ring, and the sealing gasket is pressed on the inner wall of the sealing groove, so that a sealed space can be formed in the high-strength glass cylinder and the high-strength glass cover.

[0008] As a preferred solution of the air-water dual inspection machine, a fixed sleeve is fixedly provided on the bottom outer wall of the airtight inspection box, and a vertically upward electric push rod is fixedly provided on the inner wall of the fixed sleeve. The output shaft of the electric push rod passes through the airtight inspection box and the outer wall of the high-strength glass cylinder in sequence and is located in the high-strength glass cylinder. A lifting plate is fixedly provided on the output shaft of the electric push rod, which facilitates the placement of workpieces to be inspected.

[0009] As a preferred solution of the air-water dual inspection machine, fixing plates are fixed on the outer walls of both sides of the top of the lifting plate, and an internally threaded sleeve is fixed on the outer wall of one side of the two fixing plates through an opening, and an externally threaded rotating rod is screwed on the inner wall of the internally threaded sleeve, and a rotating handle is fixed on the outer wall of the two externally threaded rotating rods at one end away from each other, and an extrusion plate is fixed on the outer wall of the two externally threaded rotating rods at one end close to each other, and the externally threaded rotating rod is rotated by rotating the handle to rotate on the inner wall of the internally threaded sleeve, so as to drive the two extrusion plates to move and extrude the workpiece, thereby preventing the inspected workpiece from floating on the water surface.

[0010] As a preferred solution of the air-water dual inspection machine, the top outer wall of the lifting plate is provided with water filtering holes distributed at equal distances.

[0011] As a preferred solution of the air-water dual inspection machine, one side outer wall of the airtight inspection box is movably connected to a box door through a hinge, the outer wall of the box door is provided with an observation port, the inner wall of the observation port is fixedly provided with explosion-proof glass, and one side outer wall of the box door is fixedly provided with a door handle, which can be used to conveniently control the opening and closing of the box door.

[0012] As a preferred solution for the air-water dual inspection machine, supporting legs are fixedly provided on the outer walls on both sides of the bottom of the airtight inspection box, and the supporting legs facilitate the placement of the utility model at a designated position.

[0013] Beneficial effects of the utility model:

[0014] The utility model adopts a structural design of air-water dual inspection. After the cavity workpiece is placed in the high-strength glass cylinder, water is injected into the interior of the high-strength glass cylinder through the water inlet pipe, so that the cavity workpiece is immersed in water, and then the high-strength glass cover is driven by the second hydraulic push rod to form a cavity on the top of the high-strength glass cylinder, and then the piston is driven to rise on the inner wall of the high-strength glass cylinder by driving the first hydraulic push rod. The air in the cavity expands, so that negative pressure is formed on the inner walls of the high-strength glass cylinder and the high-strength glass cover. The air pressure inside the cavity workpiece is higher than the air pressure in the high-strength glass cylinder. The gas in the cavity workpiece will be quickly squeezed out from the workpiece gap under the action of the air pressure. At this time, it is easy to observe whether the cavity workpiece generates bubbles in the water, which not only improves the detection speed of the cavity workpiece, but also improves the detection accuracy of the cavity workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for use in the embodiments of the present utility model. Obviously, the drawings described below are only some embodiments of the present utility model, and for ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the gas-water dual inspection machine described in the utility model;

[0017] Figure 2 It is a structural schematic diagram of the high-strength glass cylinder described in the utility model;

[0018] Figure 3 It is a schematic diagram of the cross-sectional structure of the high-strength glass cylinder described in the utility model;

[0019] Figure 4 It is a schematic diagram of the relevant structure of the high-strength glass cover described in the utility model;

[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the high-strength glass cover described in the utility model.

[0021] In the figure:

[0022] 1. Airtightness test box; 2. High-strength glass cylinder; 3. High-strength glass cover; 4. High-strength glass cylinder; 5. Fixed sleeve; 6. Electric push rod; 7. Lifting plate; 8. Water filter hole; 9. Fixed plate; 10. Internal thread sleeve; 11. External thread rotating rod; 12. Extrusion plate; 13. Rotating handle; 14. First docking ring; 15. Sealing groove; 16. Water inlet pipe; 17. Drain pipe; 18. Valve; 19. Second docking ring; 20. Sealing pad; 21. Support plate; 22. First hydraulic push rod; 23. Second hydraulic push rod; 24. Piston; 25. Positioning ring; 26. Positioning plate; 27. Pressure gauge; 28. Box door; 29. ​​Observation port; 30. Explosion-proof glass; 31. Door handle; 32. Support legs. DETAILED DESCRIPTION

[0023] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0024] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0025] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0026] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] Embodiment 1

[0028] like Figures 1 to 5 As shown, this embodiment provides an air-water dual inspection machine, including an airtight inspection box 1, a high-strength glass cylinder 2 is installed on the bottom inner wall of the airtight inspection box 1, a high-strength glass cover 3 is arranged on the top of the high-strength glass cylinder 2, a high-strength glass cylinder 4 is fixedly arranged at the top center of the high-strength glass cover 3 through an opening, a water inlet pipe 16 is connected to one side of the outer wall of the high-strength glass cylinder 2 through an opening, a drain pipe 17 is connected to one side of the outer wall of the high-strength glass cylinder 2 away from the water inlet pipe 16 through an opening, a support plate 21 is fixedly arranged on the top outer wall of the airtight inspection box 1, and a high-strength glass cylinder 4 is fixedly arranged at the top center of the high-strength glass cover 3 through an opening, a water inlet pipe 16 is connected to one side of the outer wall of the high-strength glass cylinder 2 through an opening, and a drain pipe 17 is connected to one side of the outer wall of the high-strength glass cylinder 2 away from the water inlet pipe 16 through an opening, and a support plate 21 is fixedly arranged on the top outer wall of the airtight inspection box 1. A first hydraulic push rod 22 is fixedly provided through the opening, a piston 24 is fixedly provided on the output shaft of the first hydraulic push rod 22, the outer wall of the piston 24 is slidably connected to the inner wall of the high-strength glass cylinder 4, two second hydraulic push rods 23 pointing vertically downward are fixedly provided through the openings on both sides of the top of the support plate 21, a positioning ring 25 is fixedly provided on the outer wall of the high-strength glass cylinder 4, positioning plates 26 are fixedly provided on the outer walls on both sides of the positioning ring 25, the top outer walls of the two positioning plates 26 are respectively fixedly connected to the top outer walls of the two second hydraulic push rods 23, and a pressure gauge 27 is installed on one side outer wall of the high-strength glass cylinder 2.

[0029] Embodiment 2

[0030] Based on the first embodiment, a fixed sleeve 5 is fixedly arranged on the bottom outer wall of the airtight detection box 1 of this embodiment, and a vertically upward electric push rod 6 is fixedly arranged on the inner wall of the fixed sleeve 5. The output shaft of the electric push rod 6 passes through the outer wall of the airtight detection box 1 and the high-strength glass cylinder 2 in sequence and is located in the high-strength glass cylinder 2. A lifting plate 7 is fixedly arranged on the output shaft of the electric push rod 6, and the lifting plate 7 is convenient for placing the workpiece to be inspected. Fixed plates 9 are fixedly arranged on the outer walls of both sides of the top of the lifting plate 7, and one side outer wall of the two fixed plates 9 is fixedly arranged through an opening. There is an internal threaded sleeve 10, the inner wall of the internal threaded sleeve 10 is screwed with an external threaded rotating rod 11, a rotating handle 13 is fixedly provided on the outer wall at one end of the two external threaded rotating rods 11 that are away from each other, and an extrusion plate 12 is fixedly provided on the outer wall at one end of the two external threaded rotating rods 11 that are close to each other. The external threaded rotating rod 11 is rotated by rotating the handle 13 to rotate on the inner wall of the internal threaded sleeve 10, so as to drive the two extrusion plates 12 to move and extrude the workpiece, so as to prevent the workpiece to be tested from floating on the water surface. The top outer wall of the lifting plate 7 is provided with water filtering holes 8 distributed at equal distances.

[0031] Embodiment 3

[0032] Based on the first embodiment, a first docking ring 14 is fixedly provided on the top outer edge of the high-strength glass cylinder 2 of this embodiment, a sealing groove 15 is fixedly provided on the top outer wall of the first docking ring 14, a second docking ring 19 is fixedly provided on the bottom outer wall of the high-strength glass cover 3, a sealing gasket 20 is fixedly provided on the bottom outer wall of the second docking ring 19, an outer wall contour of the second docking ring 19 is matched with an outer wall contour of the first docking ring 14, an inner wall contour of the sealing groove 15 is matched with an outer wall contour of the sealing gasket 20, the second docking ring 19 is pressed on the top of the first docking ring 14, and the sealing gasket 20 is pressed on the inner wall of the sealing groove 15, so that a sealed space can be formed in the high-strength glass cylinder 2 and the high-strength glass cover 3.

[0033] Embodiment 4

[0034] Based on the first embodiment, valves 18 are installed on the water inlet pipe 16 and the drain pipe 17 of this embodiment, and pipe joints are installed on one end of the water inlet pipe 16 and the drain pipe 17. The valve 18 is convenient for controlling the connection status of the water inlet pipe 16 and the drain pipe 17 with the high-strength glass cylinder 2. The outer wall of one side of the airtight detection box 1 is movably connected to the box door 28 through a hinge. The outer wall of the box door 28 is provided with an observation port 29, and the inner wall of the observation port 29 is fixedly provided with explosion-proof glass 30. The outer wall of one side of the box door 28 is fixedly provided with a door handle 31, and the door handle 31 is convenient for controlling the opening and closing of the box door 28. Support legs 32 are fixedly provided on the outer walls on both sides of the bottom of the airtight detection box 1, and the support legs 32 are convenient for placing the utility model in a designated position.

[0035] Working principle of this utility model:

[0036] Refer to the instruction manual Figure 1-5When the utility model is used, the box door 28 is first opened through the door handle 31, and the lifting plate 7 is driven to rise by the output extension of the electric push rod 6, and the lifting plate 7 is moved to the top of the high-strength glass cylinder 2, and the sealed cavity workpiece to be inspected is placed on the top of the lifting plate 7, and the two rotating handles 13 are rotated. The two rotating handles 13 drive the external threaded rotating rod 11 to rotate on the inner wall of the internal threaded sleeve 10, thereby driving the two external threaded rotating rods 11 to fix the cavity workpiece on the top of the lifting plate 7, and then the output shaft of the electric push rod 6 is contracted to drive the lifting plate 7 to the bottom inner wall of the high-strength glass cylinder 2, and water is injected into the interior of the high-strength glass cylinder 2 through the water inlet pipe 16, and the cavity workpiece is immersed in water. The output shafts of the first hydraulic push rod 22 and the second hydraulic push rod 23 are simultaneously lowered, and the output shaft of the second hydraulic push rod 23 drives the high-strength glass cylinder 4 to descend through the positioning plate 26 and the positioning ring 25. The high-strength glass cylinder 4 drives the high-strength glass cover 3 to descend and cover the top of the high-strength glass cylinder 2, the second docking ring 19 docks on the top of the first docking ring 14, and the sealing gasket 20 is squeezed on the inner wall of the sealing groove 15, so that the cavity workpiece is in a sealed container, and then the output shaft of the first hydraulic push rod 22 is driven to contract, and the first hydraulic push rod 22 drives the piston 24 to rise on the inner wall of the high-strength glass cylinder 4. At the same time, the air pressure in the high-strength glass cylinder 2 is checked in real time through the pressure gauge 27, so that a negative pressure is formed in the cavity of the high-strength glass cylinder 2 and the high-strength glass cover 3. Since the air pressure inside the cavity workpiece is higher than the air pressure inside the high-strength glass cylinder 2, if there is gas inside the cavity workpiece, the gas will be quickly squeezed out from the gap of the workpiece under the action of the air pressure. At this time, the tester can easily observe whether the cavity workpiece generates bubbles in the water. The utility model not only has high detection efficiency, but also has more accurate detection effect.

[0037] After the sealing performance test of the cavity workpiece is completed, the output shaft of the first hydraulic push rod 22 begins to descend, so that the air pressure in the high-strength glass cylinder 2 is consistent with the outside. At this time, the output shafts of the first hydraulic push rod 22 and the second hydraulic push rod 23 shrink at the same time, and the output shaft of the second hydraulic push rod 23 drives the high-strength glass cover 3 and the high-strength glass cylinder 4 to rise. The output shaft of the electric push rod 6 rises, and the cavity workpiece submerged in the water is lifted through the lifting plate 7. By rotating the rotating handle 13, the external threaded rotating rod 11 is driven to rotate, and the two extrusion plates 12 stop extruding the cavity workpiece, and the cavity workpiece is taken out of the utility model, and the water in the high-strength glass cylinder 2 is discharged through the drain pipe 17.

[0038] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.

Claims

1. A gas and water dual inspection machine, characterized in that: The invention comprises an airtight detection box (1), wherein a high-strength glass cylinder (2) is installed on the inner wall of the bottom of the airtight detection box (1), a high-strength glass cover (3) is arranged on the top of the high-strength glass cylinder (2), a high-strength glass cylinder (4) is fixedly arranged at the central position of the top of the high-strength glass cover (3) through an opening, an outer wall on one side of the high-strength glass cylinder (2) is connected to a water inlet pipe (16) through an opening, an outer wall on one side of the high-strength glass cylinder (2) away from the water inlet pipe (16) is connected to a drain pipe (17) through an opening, a support plate (21) is fixedly arranged on the outer wall of the top of the airtight detection box (1), and a first support plate (21) is fixedly arranged at the central position of the top of the support plate (21) through an opening. A hydraulic push rod (22), wherein a piston (24) is fixedly arranged on the output shaft of the first hydraulic push rod (22), and the outer wall of the piston (24) is slidably connected to the inner wall of the high-strength glass cylinder (4); two second hydraulic push rods (23) are fixedly arranged vertically downward through openings on both sides of the top of the support plate (21); a positioning ring (25) is fixedly arranged on the outer wall of the high-strength glass cylinder (4); positioning plates (26) are fixedly arranged on the outer walls of both sides of the positioning ring (25); the top outer walls of the two positioning plates (26) are respectively fixedly connected to the top outer walls of the two second hydraulic push rods (23); and a pressure gauge (27) is installed on one side outer wall of the high-strength glass cylinder (2).

2. The gas-water dual inspection machine according to claim 1, characterized in that: The water inlet pipe (16) and the drainage pipe (17) are both installed with valves (18), and one end of the water inlet pipe (16) and the drainage pipe (17) are both installed with pipe joints.

3. The gas-water dual inspection machine according to claim 1, characterized in that: A first docking ring (14) is fixedly provided on the top outer edge of the high-strength glass cylinder (2); a sealing groove (15) is fixedly provided on the top outer wall of the first docking ring (14); a second docking ring (19) is fixedly provided on the bottom outer wall of the high-strength glass cover (3); a sealing gasket (20) is fixedly provided on the bottom outer wall of the second docking ring (19); an outer wall profile of the second docking ring (19) matches an outer wall profile of the first docking ring (14); and an inner wall profile of the sealing groove (15) matches an outer wall profile of the sealing gasket (20).

4. The gas-water dual inspection machine according to claim 1, characterized in that: A fixed sleeve (5) is fixedly provided on the bottom outer wall of the airtight detection box (1), and a vertically upward electric push rod (6) is fixedly provided on the inner wall of the fixed sleeve (5). The output shaft of the electric push rod (6) passes through the airtight detection box (1) and the outer wall of the high-strength glass cylinder (2) in sequence and is located in the high-strength glass cylinder (2). A lifting plate (7) is fixedly provided on the output shaft of the electric push rod (6).

5. The gas-water dual inspection machine according to claim 4, characterized in that: A fixing plate (9) is fixedly provided on the outer walls of both sides of the top of the lifting plate (7); an internal threaded sleeve (10) is fixedly provided on the outer walls of one side of the two fixing plates (9) through an opening; an external threaded rotating rod (11) is screwed to the inner wall of the internal threaded sleeve (10); a rotating handle (13) is fixedly provided on the outer walls of the ends of the two external threaded rotating rods (11) that are away from each other; and an extrusion plate (12) is fixedly provided on the outer walls of the ends of the two external threaded rotating rods (11) that are close to each other.

6. The gas-water dual inspection machine according to claim 4, characterized in that: The top outer wall of the lifting plate (7) is provided with water filtering holes (8) distributed at equal distances.

7. The gas-water dual inspection machine according to claim 1, characterized in that: One side outer wall of the airtight detection box (1) is movably connected to a box door (28) via a hinge, the outer wall of the box door (28) is provided with an observation port (29), the inner wall of the observation port (29) is fixedly provided with explosion-proof glass (30), and one side outer wall of the box door (28) is fixedly provided with a door handle (31).

8. The gas-water dual inspection machine according to claim 1, characterized in that: Support legs (32) are fixedly provided on the outer walls on both sides of the bottom of the airtightness detection box (1).