Strength detection device
By designing an integrated strength detection device, using liquid cylinders, sensors and automatic detection systems, the problems of high cost and complex maintenance in the prior art are solved, and efficient and accurate strength detection of metal parts are achieved.
Patent Information
- Application Number
- CN202420633387.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The existing strength detection devices require two independent detection devices in the tensile strength and bending strength test of metal parts, which leads to high cost and complex maintenance, and requires frequent transfer of parts for testing, which is cumbersome.
A strength detection device is designed, using frame, liquid cylinder, tension sensor, pressure sensor, limit block, arc plate and rotary rod to achieve the application of tension and pressure through the transmission shaft of the liquid cylinder. Automatic detection is performed in combination with convex strips and ranging sensors, and judgment is made through processors and sirens, reducing costs and simplifying the testing process.
The tensile and bending strength detection of a single device is realized, which reduces cost and maintenance complexity, improves the accuracy and efficiency of inspection, and avoids the need for frequent parts transfers.
Smart Images

Figure CN222212444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of strength detection, in particular to a strength detection device. Background Art
[0002] Cemented carbide is an alloy material made of hard compounds of refractory metals and bonding metals through powder metallurgy. Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, and corrosion resistance. Cemented carbide is widely used as tool materials, such as turning tools, milling cutters, planers, drill bits, boring tools, etc., for cutting cast iron, non-ferrous metals, plastics, chemical fibers, graphite, glass, stone and ordinary steel. It can also be used to cut heat-resistant steel, stainless steel, high manganese steel, tool steel and other difficult-to-process materials. In the processing of some metal parts, some parts have strength testing requirements.
[0003] In the process of realizing the utility model, the inventors found that the following problems existed in the prior art and have not been solved: the existing strength detection device requires two sets of independent detection devices to test the tensile strength and bending strength of some metal parts, and the cost of manufacturing and subsequent maintenance is high. In addition, the parts need to be manually transferred and repositioned for strength testing, and the process is cumbersome and urgently needs to be improved. Therefore, we propose a strength detection device. Utility Model Content
[0004] The purpose of the utility model is to provide a strength detection device to solve the problems raised in the background technology.
[0005] To achieve the above object, the utility model provides the following technical solution: a strength detection device, comprising a frame, a liquid cylinder is fixedly installed on the upper surface of the frame, a box body is fixedly installed in the middle of the outer side of the frame, and gantry frames are placed on both sides of the frame;
[0006] A tension sensor is fixedly installed at the bottom of the transmission shaft of the hydraulic cylinder, and a pressure sensor is fixedly installed on the inner wall of the bottom of the frame. The tension sensor and the pressure sensor are respectively fixedly connected to the gantry on the same side;
[0007] A limit block is placed inside the gantry, a limit slot is provided inside the limit block, screws are screwed through screw holes on both sides of the limit block, an arc plate is placed inside the screw, and an anti-skid pad is fixedly installed inside the arc plate, and the inner end of the screw is rotatably connected to the arc plate through a bearing;
[0008] The limit block is fixedly provided with rotating rods on both the front and rear sides, and the rotating rods are movable and penetrate the side walls of the gantry;
[0009] Guide rods are fixedly installed on both sides of the arc-shaped plate, and the guide rods are movably inserted into guide grooves preset on the inner wall of the limit block;
[0010] The box body is fixedly installed with a processor and an alarm, which can be used in conjunction with components such as a rotating rod, an arc plate and a hydraulic cylinder. During the use of the strength detection device, the two ends of the metal part can be respectively placed in the limit grooves, and then the screw rod is rotated to clamp the arc plate in position. During this period, the transmission shaft of the hydraulic cylinder can be contracted, and the part is subjected to a pulling force. Conversely, the transmission shaft of the hydraulic cylinder moves downward and the part is compressed. If bending deformation occurs, the rotating rod rotates adaptively, which can realize tensile strength detection and pressure bending strength test on the part. Compared with the existing design of two independent detection mechanisms, the cost of construction and subsequent maintenance costs are reduced, and frequent transfer tests of parts can be avoided.
[0011] As an optional scheme of the technical solution of the present application, a group of the limit blocks are fixedly installed with a convex strip on the front side, and another group of the limit blocks are fixedly installed with a ranging sensor on the top of the front side. The data output end of the ranging sensor is connected to the data input end of the processor, and the signal output end of the processor is connected to the signal input end of the alarm. The convex strip and the ranging sensor and other components can be used in combination. Whenever the metal parts are deformed by tension or pressure, the position of the convex strip rises or falls, and the distance detected by the ranging sensor is less than the set threshold. The processor issues an instruction and the alarm sounds an alarm, which means that the product is judged to be unqualified. Compared with observation with the naked eye, the judgment is more accurate.
[0012] As an optional solution of the technical solution of the present application, the data output ends of the tension sensor and the pressure sensor are connected to the data input end of the processor, a display is fixedly installed on the side of the frame facing away from the box body, and the data output end of the processor is connected to the data input end of the display. The data can be displayed through the display to provide operators with real-time information on the corresponding parameters, making it convenient for operators to perform strength detection operations.
[0013] As an optional solution of the technical solution of the present application, one side of the frame is rotatably connected to a door body via a hinge, and a lock body is fixedly installed in the middle of the door body. The lock tongue of the lock body is positioned in a lock buckle preset on the frame. Through the cooperation of the lock body and the lock buckle, the door body cover can be set on the front side of the frame to prevent debris from splashing due to strength testing.
[0014] As an optional solution of the technical solution of the present application, ear plates are fixedly installed on the bottom of both sides of the frame, and a positioning hole is opened in the middle of the ear plate. The frame can be detachably fixed through the ear plate and the positioning hole to ensure the stability of its limit and support later shifting and replacement.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] 1. The utility model provides a strength detection device, which is provided with a rotating rod, an arc plate and a hydraulic cylinder. During the use of the strength detection device, the two ends of the metal part can be respectively located in the limit grooves, and then the screw rod is rotated to clamp the arc plate to position it. During this period, the transmission shaft of the hydraulic cylinder can be contracted, and the part is subjected to a pulling force. Conversely, the transmission shaft of the hydraulic cylinder moves downward, and the part is pressed. If bending deformation occurs, the rotating rod rotates adaptively, which can realize tensile strength detection and pressure bending strength test on the part. Compared with the existing design of two sets of independent detection mechanisms, the cost of construction and later maintenance costs are reduced, and frequent transfer tests of parts can be avoided.
[0017] 2. The utility model provides a strength detection device, which is provided with a convex strip and a distance measuring sensor. Whenever a metal part is deformed by tension or pressure, the position of the convex strip rises or falls, and the distance detected by the distance measuring sensor is smaller than a set threshold. The processor issues an instruction and the alarm sounds, which means that the product is judged to be unqualified. Compared with naked eye observation, the judgment is more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0019] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of a strength detection device of the utility model;
[0020] Figure 2 This is a schematic diagram of a partial cross-sectional structure of a limit block of a strength detection device of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of a box body of a strength detection device of the utility model;
[0022] Figure 4 It is a schematic diagram of the overall main structure of a strength detection device of the utility model.
[0023] In the figure: 1. frame; 11. ear plate; 12. pressure sensor; 2. hydraulic cylinder; 21. tension sensor; 3. gantry; 31. limit block; 32. convex strip; 33. distance sensor; 34. limit groove; 35. rotating rod; 36. guide groove; 4. box body; 41. processor; 42. alarm; 5. screw; 51. guide rod; 52. bearing; 53. arc plate; 54. anti-slip pad; 6. door body; 61. lock body. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] See also Figure 1-4 The utility model provides a technical solution: a strength detection device, including a frame 1, ear plates 11 are fixedly installed at the bottom of both sides of the frame 1, and a positioning hole is opened in the middle of the ear plate 11, and the frame 1 can be detachably fixed through the ear plate 11 and the positioning hole to ensure the stability of its limit and support later displacement and replacement, a liquid cylinder 2 is fixedly installed on the upper surface of the frame 1, a box body 4 is fixedly installed in the middle of the outer side of the frame 1, gantry frames 3 are placed on both sides of the frame 1, and one side of the frame 1 is rotated through a hinge A door body 6 is connected, a lock body 61 is fixedly installed in the middle of the door body 6, and the lock tongue of the lock body 61 is locked in the lock buckle preset on the frame. Through the cooperation of the lock body 61 and the lock buckle, the door body 6 can be covered on the front side of the frame 1 to prevent the debris from splashing due to strength detection; a tension sensor 21 is fixedly installed at the bottom of the transmission shaft of the hydraulic cylinder 2, and a pressure sensor 12 is fixedly installed on the bottom inner wall of the frame 1. The tension sensor 21 and the pressure sensor 12 are respectively fixedly connected to the gantry 3 on the same side; the inner side of the gantry 3 is placed A limit block 31 is provided, and a limit groove 34 is provided in the limit block 31. Screws 5 are screwed on both sides of the limit block 31 through screw holes. An arc plate 53 is placed inside the screw 5, and an anti-skid pad 54 is fixedly installed inside the arc plate 53. The inner end of the screw 5 is rotatably connected to the arc plate 53 through a bearing 52; a rotating rod 35 is fixedly installed on both sides of the limit block 31, and the rotating rod 35 movably penetrates the side wall of the gantry 3; a guide rod 51 is fixedly installed on both sides of the arc plate 53, and the guide rod 51 is movably inserted into the guide groove 36 preset on the inner wall of the limit block 31; a processor 41 and an alarm 42 are fixedly installed in the box body 4, and the data output ends of the tension sensor 21 and the pressure sensor 12 are connected to the data input end of the processor 41. A display is fixedly installed on the side of the frame 1 facing away from the box body 4, and the data output end of the processor 41 is connected to the data input end of the display, and the data can be displayed through the display to provide operators with real-time information on the corresponding parameters, so that the personnel can perform strength detection operations.
[0026] In this technical solution, the rotating rod 35, the arc plate 53 and the hydraulic cylinder 2 and other components can be used in combination. During the use of the strength detection device, the two ends of the metal part can be respectively located in the limit grooves 34, and then the screw 5 is rotated to clamp and position the arc plate 53. During this period, the transmission shaft of the hydraulic cylinder 2 can be contracted, and the part is subjected to a pulling force. Conversely, the transmission shaft of the hydraulic cylinder 2 moves downward and the part is compressed. If bending deformation occurs, the rotating rod 35 rotates adaptively, which can realize tensile strength detection and pressure bending strength test of the part. Compared with the existing two sets of independent detection mechanism designs, the cost of construction and subsequent maintenance costs are reduced, and frequent transfer tests of parts can be avoided.
[0027] In some technical solutions, a group of limit blocks 31 are fixedly installed with a convex strip 32 on the front side, and another group of limit blocks 31 are fixedly installed with a ranging sensor 33 on the top of the front side. The data output end of the ranging sensor 33 is connected to the data input end of the processor 41, and the signal output end of the processor 41 is connected to the signal input end of the alarm 42.
[0028] In this technical solution, the convex strip 32 and the distance measuring sensor 33 and other components can be used together. Whenever the metal parts are deformed by tension or pressure, the position of the convex strip 32 rises or falls, and the distance detected by the distance measuring sensor 33 is smaller than the set threshold. The processor 41 issues an instruction and the alarm 42 sounds an alarm, which means that the product is judged to be unqualified. Compared with naked eye observation, the judgment is more accurate.
[0029] Working principle: It should be noted that the utility model is a strength detection device, and its components are all universal standard parts or components known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional test methods.
[0030] When a strength detection device is used, the strength detection device is placed at the detection station and then fixed by the ear plate 11. During this period, the metal parts can be fixed in the limit block 31 to perform tensile strength and bending strength tests. The personnel can obtain the real-time values through the display. Before the test, the door body is rotated to make the lock body 61 and the lock buckle locked, which is used to prevent excessive extrusion and debris splashing;
[0031] By providing the rotating rod 35, the arc plate 53 and the hydraulic cylinder 2, during the use of the strength detection device, the two ends of the metal part can be respectively located in the limit groove 34, and then the screw 5 is rotated to clamp the arc plate 53 to position it. During this period, the transmission shaft of the hydraulic cylinder 2 can be contracted, and the part is subjected to a pulling force. Conversely, the transmission shaft of the hydraulic cylinder 2 moves downward and the part is compressed. If bending deformation occurs, the rotating rod 35 rotates adaptively, which can not only realize the tensile strength detection, but also apply pressure bending strength test to the part. Compared with the existing two sets of independent detection mechanism designs, the cost and later maintenance cost are reduced, and frequent transfer tests of parts can be avoided. By providing the convex strip 32 and the distance sensor 33, whenever the metal part is subjected to tension or pressure deformation, the position of the convex strip 32 rises or falls, and the distance detected by the distance sensor 33 is less than the set threshold. The processor 41 issues an instruction, and the alarm 42 sounds an alarm, which means that it is determined to be an unqualified product. Compared with naked eye observation, the determination is more accurate.
Claims
1. A strength detection device, characterized in that: It comprises a frame (1), a liquid cylinder (2) is fixedly mounted on the upper surface of the frame (1), a box body (4) is fixedly mounted in the middle of the outer side of the frame (1), and gantry frames (3) are placed on both sides of the frame (1); A tension sensor (21) is fixedly mounted on the bottom of the transmission shaft of the hydraulic cylinder (2), and a pressure sensor (12) is fixedly mounted on the bottom inner wall of the frame (1), and the tension sensor (21) and the pressure sensor (12) are respectively fixedly connected to the gantry (3) on the same side; A limit block (31) is placed inside the gantry (3), a limit slot (34) is provided inside the limit block (31), screws (5) are screwed together via screw holes on both sides of the limit block (31), an arc plate (53) is placed inside the screw (5), and an anti-slip pad (54) is fixedly installed inside the arc plate (53), and the inner end of the screw (5) is rotatably connected to the arc plate (53) via a bearing (52); The limit block (31) is fixedly provided with a rotating rod (35) on both the front and rear sides, and the rotating rod (35) movably penetrates the side wall of the gantry (3); Guide rods (51) are fixedly mounted on both sides of the arc-shaped plate (53), and the guide rods (51) are movably inserted into guide grooves (36) preset on the inner wall of the limit block (31); A processor (41) and an alarm (42) are fixedly installed in the box body (4).
2. A strength detection device according to claim 1, characterized in that: A convex strip (32) is fixedly mounted on the front side of one group of the limit blocks (31), and a distance sensor (33) is fixedly mounted on the top of the front side of another group of the limit blocks (31). The data output end of the distance sensor (33) is connected to the data input end of the processor (41), and the signal output end of the processor (41) is connected to the signal input end of the alarm (42).
3. A strength detection device according to claim 1, characterized in that: The data output ends of the tension sensor (21) and the pressure sensor (12) are both connected to the data input end of the processor (41); a display is fixedly mounted on the side of the frame (1) facing away from the box body (4), and the data output end of the processor (41) is connected to the data input end of the display.
4. A strength detection device according to claim 1, characterized in that: One side of the frame (1) is rotatably connected to a door body (6) via a hinge, a lock body (61) is fixedly installed in the middle of the door body (6), and a lock tongue of the lock body (61) is locked in a lock buckle preset on the frame.
5. A strength detection device according to claim 1, characterized in that: Ear plates (11) are fixedly mounted on the bottoms of both sides of the frame (1), and a positioning hole is provided in the middle of the ear plates (11).
Citation Information
Cited By
Part detecting and transferring device
CN224030148U
