Automatic detection device for multiplexer sealing cover bonding
The automated detection device addresses the inefficiencies of manual detection in multiplexer cover bonding by using a rotating and clamping mechanism with a camera and sensor to improve detection accuracy and efficiency.
Patent Information
- Application Number
- CN202420643854.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-29
AI Technical Summary
Manual observation and detection of glue dispensing positions in wavelength division multiplexers is time-consuming, prone to missed detections, and has low efficiency, leading to light leakage and reduced yield rates.
An automated detection device with a rotating mechanism, clamping mechanism, and detection mechanism for multiplexer cover bonding, which includes a rotating frame, clamping members, and a detection mechanism using a camera and sensor to inspect glue-dotting sides of the multiplexer box body.
Enhances detection efficiency by rotating and inspecting glue-dispensing points around the box body, reducing the likelihood of errors and improving the yield rate of wavelength division multiplexers.
Smart Images

Figure CN222212597U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of multiplexer cover bonding, and in particular to an automatic detection device for multiplexer cover bonding. Background Art
[0002] A wavelength division multiplexer is a device that can separate a beam of light with different wavelengths to achieve signal transmission. When processing a conventional wavelength division multiplexer, the splitter is first placed in the box, and the operator dispenses glue around the box, and then places the cover on the wavelength division multiplexer so that the cover is bonded to the box.
[0003] Normally, operators usually perform glue dispensing manually, and there may be gaps between some covers and the box body, causing light leakage in the wavelength division multiplexer, which reduces the yield rate of the wavelength division multiplexer. Therefore, the glue dispensing position of the box body needs to be inspected after glue dispensing. The existing detection method is usually to manually observe and screen the glue dispensing positions around the box body. Manual observation and detection is time-consuming and prone to missed detection and false detection problems, and the detection efficiency is low. Utility Model Content
[0004] In order to solve the problem that manual observation and detection is time-consuming, prone to missed detection and false detection, and has low detection efficiency, the present application provides an automated detection device for multiplexer cover bonding.
[0005] The present application provides an automated detection device for multiplexer cover bonding using the following technical solution:
[0006] 1. An automated inspection device for bonding a multiplexer cover, comprising a workbench, wherein a rotating mechanism is provided on the workbench, wherein the rotating mechanism comprises a rotating frame and a rotating member, wherein the rotating member is provided on the workbench, wherein the rotating frame is rotatably mounted on one side of the rotating member, wherein a clamping mechanism is provided on the workbench, wherein the clamping mechanism comprises a driving member and a clamping member, wherein the driving member is provided on the workbench and located at one side of the rotating frame, wherein the clamping member is rotatably mounted on the driving member, wherein a multiplexer box body is placed between the rotating frame and the clamping member, wherein the workbench is provided with an inspection mechanism located on the upper side of the rotating frame, wherein the inspection mechanism is used for inspecting the side edge of the multiplexer box body, and wherein a feeding mechanism is provided on the workbench at one side of the rotating mechanism, wherein the feeding mechanism is used for conveying the multiplexer box body to the rotating frame.
[0007] By adopting the above technical solution, the loading mechanism transports the multiplexer box body to one side of the rotating frame, the driving member drives the clamping member on one side to push the box body to be tightly pressed against the rotating frame, and the detection mechanism detects the glue-dotting side of the box body. After the detection, the rotating member drives the rotating frame to rotate and then drives the box body to rotate. The detection mechanism detects the glue-dotting points on the side walls around the box body in turn. Compared with manual direct observation of the side walls of the box body for detection, the detection efficiency is higher.
[0008] Optionally, the rotating member includes a driving motor, which is arranged on the workbench, and the rotating frame is arranged at the output shaft of the driving motor. The driving member includes a first cylinder, which is arranged on the workbench and is located on the side of the rotating frame away from the driving motor, the driving direction of the first cylinder is driven toward the side of the rotating frame, and the clamping member is rotatably installed at one end of the piston rod of the first cylinder.
[0009] By adopting the above technical solution, when the box body is located at the rotating frame, the first cylinder pushes and drives the clamping piece to move until the clamping piece is pressed against one side of the box body. At this time, the driving motor drives the rotating frame to rotate, and the detection mechanism detects the glue dot position on the side wall of the box body. When the detection is completed, the first cylinder drives the clamping piece to slide. At this time, the clamping piece is separated from the box body, and the box body is removed, which is convenient for subsequent detection of the box body.
[0010] Optionally, the clamping member includes a clamping plate and a connecting plate, the connecting plate is rotatably mounted on one end of the first cylinder piston rod, and the clamping plates are arranged on both sides of the connecting plate.
[0011] By adopting the above technical solution, when the first cylinder is driven, the connecting plate is pressed against one side of the box body, and the clamping plates on both sides of the connecting plate are clamped at the opposite sides of the box body. When the driving motor drives the rotating frame to rotate, the clamping plates on both sides of the connecting plate drive the box body to rotate, and the box body is not easy to shake.
[0012] Optionally, a loading mechanism is provided on the workbench at one side of the rotating frame, and the loading mechanism includes a stacking rack and a second cylinder. The stacking rack is provided at one side of the rotating frame, and the second cylinder is provided at one side of the stacking rack. A push plate is provided at the piston rod of the second cylinder, and a slide groove is provided at one side of the stacking rack, and the push plate is slidably installed at the slide groove.
[0013] By adopting the above technical solution, the boxes to be tested are stacked on the stacking rack. When loading, the second cylinder drives the push plate to slide, and the push plate pushes the boxes on the stacking rack to the rotating rack. The driving motor drives the boxes to rotate for testing, and the loading operation is more convenient.
[0014] Optionally, a supporting cylinder is provided on the workbench, a supporting plate is provided at one end of the piston rod of the supporting cylinder, and the supporting plate is arranged horizontally. When the pushing plate pushes the box body, the box body is located on the upper side of the supporting plate.
[0015] By adopting the above technical solution, before loading, the support cylinder drives the support plate to slide to the lower side of the rotating frame, and the push plate pushes the box body to the support plate. When the connecting plate is pressed against one side of the box body, the support cylinder drives the support plate to slide and separate from the box body, and the rotating frame rotates to detect the box body.
[0016] Optionally, a push plate is slidably installed on the stacking rack, the box body is placed on the stacking rack and located on one side of the push plate, the stacking rack is provided with a baffle on one side of the slide groove, pull rods are provided on both sides of the push plate, and a spring is provided on the stacking rack, one end of the spring is connected to the pull rod.
[0017] By adopting the above technical solution, when several box bodies are placed on the stacking rack, the box body on one side is located at the baffle of the slide groove, and the box body on the other side pushes the pushing plate on one side of the stacking rack to slide, thereby driving the spring to stretch. When the pushing plate pushes the box body on one side of the baffle plate to the rotating rack, the spring pulls the pushing plate and then pushes the box body to the slide groove, which is convenient for the next loading.
[0018] Optionally, the detection mechanism includes a camera and a sensor, a mounting bracket is provided on the workbench, the camera is provided on the mounting bracket, the sensor is provided on the camera, and the sensor is connected to a display.
[0019] By adopting the above technical solution, during detection, the camera will shoot the side wall of the box body, and the sensor will transmit the signal to the display. The display can show whether there is a gap on the side wall of the box body, thereby reducing the probability of detection errors.
[0020] Optionally, a material discharge trough is provided on the workbench at a side of the rotating frame away from the stacking frame, the material discharge trough is inclined, the higher side of the material discharge trough is located on one side of the rotating frame, and the workbench is provided with a collecting trough at a lower side of the material discharge trough.
[0021] By adopting the above technical solution, when the detection is completed, the supporting cylinder drives the supporting plate to the lower side of the rotating frame. At this time, the box body is located on the upper side of the supporting plate, and the first cylinder drives the connecting plate to slide and separate from the box body. At this time, the second cylinder drives the pushing plate to push the box body to be detected to slide, and the box body to be detected pushes the detected box body to one side of the unloading chute. The detected box body slides through the unloading chute to the collecting chute for collection, and the unloading operation is convenient and quick.
[0022] In summary, the present application includes at least one of the following beneficial technical effects:
[0023] 1. The feeding mechanism transports the multiplexer box body to one side of the rotating frame, the driving member drives the clamping member on one side to press tightly, and the detection mechanism detects the glue-dispensing side of the box body. After the detection, the rotating member drives the rotating frame to rotate and then drives the box body to rotate. The detection mechanism detects the glue-dispensing points on the side walls around the box body in turn. Compared with manual direct observation of the side walls of the box body, the detection efficiency is higher;
[0024] 2. The clamping plates on both sides of the connecting plate are clamped at the opposite sides of the box body. When the rotating frame rotates, the clamping plates drive the box body to rotate, and the box body is not easy to shake;
[0025] 3. When the test is finished, the second cylinder drives the push plate to push the box body to be tested to slide. The box body to be tested pushes the tested box body to one side of the discharge chute. The tested box body slides through the discharge chute to the collection chute for collection. The discharge operation is convenient and fast. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a three-dimensional structural schematic diagram of this application.
[0027] Figure 2 It is a schematic diagram of the exploded structure of the rotating mechanism and the tightening mechanism of the present application.
[0028] Figure 3 It is a partial three-dimensional structural schematic diagram of one side of the baffle of the stacking rack of the present application.
[0029] Figure 4 It is a schematic diagram of the enlarged three-dimensional structure of part A of the present application.
[0030] Those skilled in the art will appreciate that the elements in the drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be magnified relative to other elements to help improve understanding of the embodiments of the present invention.
[0031] Figure numerals: 1. workbench; 11. supporting cylinder; 12. supporting plate; 13. mounting frame; 14. unloading trough; 15. collecting trough; 2. rotating mechanism; 21. rotating frame; 22. rotating member; 221. driving motor; 3. first cylinder; 4. clamping member; 41. clamping plate; 42. connecting plate; 5. loading mechanism; 51. stacking rack; 511. stacking trough; 512. slide groove; 513. baffle; 514. pushing plate; 5141. pull rod; 515. sliding groove; 516. spring; 52. second cylinder; 521. pushing plate; 6. detection mechanism; 61. camera; 62. sensor. DETAILED DESCRIPTION
[0032] The present application is further described in detail below in conjunction with the accompanying drawings.
[0033] The present application embodiment discloses an automatic detection device for multiplexer cover bonding, referring to Figure 1 , including a workbench 1, on which a rotating mechanism 2 is arranged, the rotating mechanism 2 includes a rotating frame 21 and a rotating member 22, the rotating member 22 includes a driving motor 221, the driving motor 221 is arranged on one side of the workbench 1, and the rotating frame 21 is arranged at the output shaft of the driving motor 221.
[0034] Reference Figure 1 and Figure 2 A clamping mechanism is provided on the workbench 1 at one side of the rotating frame 21, and the clamping mechanism includes a driving member and a clamping member 4. The driving member includes a first cylinder 3. The first cylinder 3 is provided on the workbench 1 and is located on the side of the rotating frame 21 away from the driving motor 221. The driving end of the first cylinder 3 faces the side of the rotating frame 21. The clamping member 4 includes a clamping plate 41 and a connecting plate 42. The connecting plate 42 is rotatably installed at one end of the piston rod of the first cylinder 3. The clamping plate 41 is provided on both sides of the length direction of the connecting plate 42. During detection, the multiplexer box body is located on one side of the rotating frame 21. The first cylinder 3 drives the connecting plate 42 to press against one side of the box body, and the clamping plates on both sides of the connecting plate 42 are clamped at opposite sides of the box body. A detection mechanism 6 is provided on the workbench 1, and the detection mechanism 6 is located on the upper side of the rotating frame 21. When the box body is detected, the detection mechanism 6 detects the glue-dotting side of the box body. After the detection, the driving motor 221 drives the rotating frame 21 to rotate and then drives the box body to rotate. The detection mechanism 6 detects the glue-dotting points on the side walls around the box body in turn. Compared with the manual direct observation of the side walls of the box body for detection, the detection efficiency is higher.
[0035] Reference Figure 1 and Figure 3 A loading mechanism 5 is provided on the workbench 1 at one side of the rotating frame 21, and the loading mechanism 5 includes a stacking rack 51 and a second cylinder 52. The stacking rack 51 is provided at one side of the rotating frame 21, and the second cylinder 52 is provided at a side of the stacking rack 51 away from the rotating frame 21, and the driving direction of the second cylinder 52 is toward the side of the rotating frame 21.
[0036] Reference Figure 3 and Figure 4, a stacking trough 511 is provided on the stacking rack 51, and the box body to be tested is placed at the stacking trough 511 of the stacking rack 51, and a slide 512 is provided on one side of the stacking trough 511 of the stacking rack 51, and one side of the slide 512 is located on one side of the rotating frame 21 and the slide 512 is distributed along the length direction of the workbench 1, and a push plate 521 is provided at one end of the piston rod of the second cylinder 52, and the push plate 521 is slidably installed at the slide 512 of the stacking rack 51, and a baffle 513 is provided on the side of the slide 512 away from the stacking trough 511 of the stacking rack 51, and the baffle 513 is distributed along the length direction of the slide 512. When working, the second cylinder 52 drives the push plate 521 to slide, and the push plate 521 pushes the box body to be tested on the stacking rack 51 to the rotating frame 21.
[0037] Reference Figure 2 and Figure 3 On the workbench 1, a supporting cylinder 11 is arranged at the lower side of the rotating frame 21. The supporting cylinder 11 is arranged vertically and one end of the piston rod is arranged upward. A supporting plate 12 is arranged at one end of the piston rod of the supporting cylinder 11. The supporting plate 12 is arranged horizontally, and the upper side of the supporting plate 12 is in contact with the lower side of the rotating frame 21. Before loading, the supporting cylinder 11 drives the supporting plate 12 to slide to the lower side of the rotating frame 21, and the pushing plate 521 pushes the box body to the upper side of the supporting plate 12. When the first cylinder 3 drives the connecting plate 42 to press against one side of the box body, the supporting cylinder 11 drives the supporting plate 12 to slide and separate from the box body, and the rotating frame 21 rotates to detect the box body.
[0038] Reference Figure 3 A push plate 514 is slidably installed on the stacking rack 51 at the stacking trough 511. The push plate 514 is distributed along the length direction of the slide trough 512. The push plate 514 is vertically arranged and slides along the length direction of the stacking trough 511. The box body to be tested is placed between the push plate 514 and the baffle 513.
[0039] Reference Figure 3 and Figure 4 , pull rods 5141 are arranged on both sides of the push plate 514, and a sliding groove 515 for the pull rod 5141 to slide is arranged on the stacking frame 51. One end of the pull rod 5141 passes through the sliding groove 515 and is located outside the stacking frame 51. A spring 516 is arranged on the stacking frame 51, and one end of the spring 516 is connected to the pull rod 5141. The end of the spring 516 away from the pull rod 5141 is connected to the stacking frame 51 at one side of the slide groove 512. When a number of boxes are placed on the stacking frame 51, the box on one side is located at the baffle 513 of the slide groove 512, and the box on the other side pushes the push plate 514 on one side of the stacking frame 51 to slide and then drive the spring 516 to stretch. When the push plate 521 pushes the box on the side of the baffle 513 to the rotating frame 21, the spring 516 pulls the push plate 514 and then pushes the next box to the slide groove 512, which is convenient for the next loading.
[0040] Reference Figure 1 The detection mechanism 6 includes a camera 61 and a sensor 62. A mounting frame 13 is provided on the workbench 1. The camera 61 is installed on the mounting frame 13 and is located on the upper side of the rotating frame 21. The sensor 62 is arranged on the camera 61. The sensor 62 is connected to the display. During detection, the camera 61 takes a picture of the side wall of the box body, and transmits a signal to the display through the sensor 62. The display can display whether there is a gap at the side wall of the box body, thereby reducing the probability of detection errors.
[0041] Reference Figure 1 , a feeding chute 14 is arranged on the side of the rotating frame 21 away from the stacking frame 51 on the workbench 1. The feeding chute 14 is arranged obliquely, and the higher side of the feeding chute 14 is located on the side of the rotating frame 21. A collecting chute 15 is arranged on the lower side of the feeding chute 14 on the workbench 1. When the detection is finished, the supporting cylinder 11 drives the supporting plate 12 to the lower side of the rotating frame 21. At this time, the box body is located on the upper side of the supporting plate 12. The first cylinder 3 drives the connecting plate 42 to slide and separate from the box body. At this time, the second cylinder 52 drives the pushing plate 521 to push the box body to be detected to slide. The box body to be detected pushes the detected box body to the side of the feeding chute 14. The detected box body slides to the collecting chute 15 through the feeding chute 14 for collection. The feeding operation is convenient and quick.
[0042] The implementation principle of an automated detection device for multiplexer cover bonding in an embodiment of the present application is as follows: the second cylinder 52 pushes the box body to be tested on the stacking rack 51 to the support plate 12, the first cylinder 3 drives the connecting plate 42 to slide and press against one side of the box body, and the clamping plates on the connecting plate 42 are clamped on both sides of the box body. During detection, the supporting cylinder 11 drives the supporting plate 12 to slide back, the driving motor 221 drives the rotating frame 21 to rotate, and the detection mechanism 6 detects the side walls of the box body in turn. After the detection, the supporting cylinder 11 drives the supporting plate 12 to slide to the rotating frame 21. At this time, the first cylinder 3 drives the connecting plate 42 to separate from the box body, and the second cylinder 52 drives the box body to be tested to slide, and the detected box body is pushed to slide through the unloading trough 14 to the collecting trough 15 for collection, and then the next detection is carried out.
[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automated inspection device for multiplexer cover bonding, comprising a workbench (1), characterized in that: The workbench (1) is provided with a rotating mechanism (2), the rotating mechanism (2) comprising a rotating frame (21) and a rotating member (22), the rotating member (22) being provided on the workbench (1), the rotating frame (21) being rotatably mounted on one side of the rotating member (22), the workbench (1) being provided with a clamping mechanism, the clamping mechanism comprising a driving member and a clamping member (4), the driving member being provided on the workbench (1) and located at one side of the rotating frame (21), the clamping member (4) being rotatably mounted at the driving member, the multiplexer box body being placed between the rotating frame (21) and the clamping member (4), the workbench (1) being provided with a detection mechanism (6) located on the upper side of the rotating frame (21), the detection mechanism (6) being used for detecting the side edge of the multiplexer box body, and the workbench (1) being provided with a feeding mechanism (5) located on one side of the rotating mechanism (2), the feeding mechanism (5) being used for conveying the multiplexer box body to the rotating frame (21).
2. The automatic detection device for multiplexer cover bonding according to claim 1, characterized in that: The rotating member (22) comprises a driving motor (221), the driving motor (221) is arranged on the workbench (1), the rotating frame (21) is arranged at the output shaft of the driving motor (221), the driving member comprises a first cylinder (3), the first cylinder (3) is arranged on the workbench (1) and is located on a side of the rotating frame (21) away from the driving motor (221), the driving direction of the first cylinder (3) is driven toward the side of the rotating frame (21), and the clamping member (4) is rotatably mounted at one end of a piston rod of the first cylinder (3).
3. The automatic detection device for multiplexer cover bonding according to claim 2, characterized in that: The clamping member (4) comprises a clamping plate (41) and a connecting plate (42); the connecting plate (42) is rotatably mounted on one end of the piston rod of the first cylinder (3); and the clamping plate (41) is arranged on both sides of the connecting plate (42).
4. The automatic detection device for multiplexer cover bonding according to claim 1, characterized in that: A loading mechanism (5) is arranged on the workbench (1) at one side of the rotating frame (21), and the loading mechanism (5) comprises a stacking frame (51) and a second cylinder (52). The stacking frame (51) is arranged at one side of the rotating frame (21), and the second cylinder (52) is arranged at one side of the stacking frame (51). A push plate (521) is arranged at the piston rod of the second cylinder (52), and a slide groove (512) is arranged at one side of the stacking frame (51), and the push plate (521) is slidably installed at the slide groove (512).
5. The automatic detection device for multiplexer cover bonding according to claim 4, characterized in that: A supporting cylinder (11) is arranged on the workbench (1), and a supporting plate (12) is arranged at one end of a piston rod of the supporting cylinder (11). The supporting plate (12) is arranged horizontally, and when the pushing plate (521) pushes the box body, the box body is located on the upper side of the supporting plate (12).
6. The automatic detection device for multiplexer cover bonding according to claim 4, characterized in that: A push plate (514) is slidably mounted on the stacking rack (51), the box body is placed on the stacking rack (51) and is located on one side of the push plate (514), a baffle (513) is provided on the stacking rack (51) on one side of the slide groove (512), pull rods (5141) are provided on both sides of the push plate (514), a spring (516) is provided on the stacking rack (51), and one end of the spring (516) is connected to the pull rod (5141).
7. The automatic detection device for multiplexer cover bonding according to claim 1, characterized in that: The detection mechanism (6) comprises a camera (61) and a sensor (62); a mounting frame (13) is provided on the workbench (1); the camera (61) is provided on the mounting frame (13); the sensor (62) is provided on the camera (61); and the sensor (62) is connected to a display.
8. The automatic detection device for multiplexer cover bonding according to claim 1, characterized in that: A material discharge trough (14) is provided on the workbench (1) at a side of the rotating frame (21) away from the material stacking frame (51); the material discharge trough (14) is arranged obliquely, with the higher side of the material discharge trough (14) being located at a side of the rotating frame (21); and a collecting trough (15) is provided on the workbench (1) at a lower side of the material discharge trough (14).
