Oxidation insulation high-conductivity shaping winding device
By designing an oxidized insulated high-conductive fixed winding device, the single-stranded wire and insulating layer are wound with a motor driven winding gear and stretched roller, the problem of cumbersome winding method of the insulating layer in the prior art is solved and the production efficiency is improved .
Patent Information
- Application Number
- CN202420831304.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The insulating layer winding method during the existing Leeds wire winding requires multiple independent operations, which leads to cumbersome operation, time-consuming and labor-intensive, and reduces production efficiency.
An oxidized insulated high-conductive fixed winding device is designed, including a base, a winding mechanism and a winding mechanism, and a motor-driven winding gear and a stretched roller are used to achieve single-stranded wires and insulation layers to reduce operation steps.
By operating the winding and winding the insulating layer at one time, the production efficiency is significantly improved and the process is more convenient and faster.
Smart Images
Figure CN222213936U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of winding devices, and in particular relates to a winding device. Background Art
[0002] With the rapid development of people's living needs and technological progress, Litz wire is made of multiple independently insulated conductors twisted or braided. Typical applications include: high-frequency inductors, transformers, inverters, fuel cells, motors, communications and IT equipment, ultrasonic equipment, sonar equipment, televisions, radio equipment, induction heating;
[0003] After the Litz wire is wound, it needs to be insulated, that is, an insulating layer is wound on its surface. The existing insulation layer winding method is mostly independent operation, that is, the finished wire is rolled up and stored after production and forming, and then the finished wires on the winding drum are uniformly transferred to the winding area for further unified winding. The operation process of this method is relatively cumbersome and requires multiple storage and transfer operations, which is time-consuming and labor-intensive, delays production time, and reduces production efficiency. Therefore, the inventors have introduced an oxidized insulation high-conductivity shaped Litz wire winding device that can be formed in one go. Utility Model Content
[0004] In order to solve the technical problem that the existing insulation layer winding methods are mostly independent operations, that is, the finished wires are rolled up and stored after production and forming, and then the finished wires on the winding drum are uniformly transferred to the winding area for further unified winding, the operation process of this method is relatively cumbersome, and multiple storage and transfer operations are required, which is time-consuming and labor-intensive, delays production time, and reduces production efficiency, the basic concept of the technical solution adopted by the utility model is:
[0005] An oxidatively insulated, highly conductive, shaped winding device comprises a base, a single-strand wire and a finished wire. A winding mechanism and a winding mechanism are arranged at the upper end of the base. The winding mechanism is used to wind the single-strand wire into a finished wire, and the winding mechanism comprises a winding gear. Seven second wire reels are fixedly connected to the winding gear, and a plurality of through holes are opened on the outer periphery of the winding gear. A connecting rod is fixedly sleeved inside the through hole, one end of the connecting rod is fixedly connected to a material box, and the other end of the connecting rod is fixedly connected to a winding box.
[0006] As a preferred embodiment of the utility model, a motor fixing block is fixedly connected to the center of the upper surface of the base, a first motor is fixedly connected to the upper end of the motor fixing block, a motor gear is fixedly connected to the transmission shaft of the first motor, and the motor gear corresponds to the winding gear and meshes with it.
[0007] As a preferred embodiment of the utility model, support columns are fixedly connected at the four corners of the upper surface of the base, and four rolling rods are movably installed on the inner side of the support columns. The inner side of the rolling rods corresponds to the outer walls of the material box and the winding box and is rollingly connected thereto.
[0008] As a preferred embodiment of the utility model, two fixing plates are fixedly connected to the inner sides of two of the support columns, two stretching rollers are movably installed between the fixing plates, and two second motors are fixedly connected to the lower ends of the fixing plates, and the transmission shaft at the upper end of the second motor corresponds to the shaft rod at the lower end of the stretching roller and is fixedly connected thereto.
[0009] As a preferred embodiment of the utility model, material rolls are movably installed at the inner periphery and the outer center of the material box, and a single wire is wound on the material roll. The single wire corresponds to the inner diameters of the first wire tube and the second wire tube, and is slidably connected thereto.
[0010] As a preferred embodiment of the utility model, a plurality of insulating tape winding rolls are movably installed inside the winding box, and a finished wire tube is fixedly sleeved at the center position of the winding box. A plurality of insulating tape guide holes are opened on the finished wire tube, and the insulating tape guide holes correspond to the width of the insulating tape and are slidably sleeved therewith.
[0011] As a preferred embodiment of the utility model, the single strand wire is wound to form a finished wire, the finished wire corresponds to the center of the finished wire tube and is sleeved therewith, and an insulating tape is wrapped around the periphery of the finished wire, and the finished wire corresponds to the inner side of the stretching roller and is rollingly connected therewith.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model reduces the operation procedures, increases the production efficiency and makes the production process more convenient and quick by performing the procedures of winding the wire and wrapping the insulating layer at one time.
[0014] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In the attached picture:
[0016] Figure 1 It is a three-dimensional main view schematic diagram of an oxidation insulation high-conductivity shaping winding device;
[0017] Figure 2 A three-dimensional cross-sectional schematic diagram of an oxidation-insulated high-conductivity shaped winding device;
[0018] Figure 3 It is a schematic cross-sectional view of a material box of an oxidation-insulated high-conductivity shaped winding device;
[0019] Figure 4 It is an enlarged schematic diagram of the winding mechanism of an oxidation insulation high-conductivity shaping winding device;
[0020] Figure 5 A schematic cross-sectional view of a winding mechanism of an oxidation-insulated high-conductivity shaping winding device;
[0021] In the figure: 1. base; 2. support column; 3. material box; 4. connecting rod; 5. rolling rod; 6. winding box; 7. fixing plate; 8. finished wire; 9. winding gear; 10. motor gear; 11. motor fixing block; 12. first motor; 13. insulating tape winding roll; 14. stretching roller; 15. second motor; 16. material roll; 17. single strand; 18. first wire barrel; 19. through hole; 20. second wire barrel; 21. insulating tape guide hole; 22. finished wire tube. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model.
[0023] like Figures 1 to 5 As shown, an oxidized insulated high-conductivity shaping winding device includes a base 1, a single-strand wire 17 and a finished wire 8. A winding mechanism and a winding mechanism are provided at the upper end of the base 1. The winding mechanism is used to wind the single-strand wire 17 into the finished wire 8, and the winding mechanism includes a winding gear 9. Seven second wire reels 20 are fixedly connected to the winding gear 9, and a plurality of through holes 19 are opened on the outer periphery of the winding gear 9. A connecting rod 4 is fixedly sleeved inside the through hole 19, one end of the connecting rod 4 is fixedly connected to a material box 3, and the other end of the connecting rod 4 is fixedly connected to a winding box 6.
[0024] In this setting, the utility model reduces the operating procedures, increases production efficiency, and makes the production process more convenient and quick by performing the winding and insulating layer winding processes in one operation.
[0025] like Figures 1 to 5 As shown, in a specific embodiment, a motor fixing block 11 is fixedly connected at the center of the upper surface of the base 1, a first motor 12 is fixedly connected to the upper end of the motor fixing block 11, a motor gear 10 is fixedly connected to the transmission shaft of the first motor 12, and the motor gear 10 corresponds to the winding gear 9 and meshes with it.
[0026] In this configuration, the first motor 12 and the second motor 15 are started, and the first motor 12 drives the winding gear 9 to rotate through the motor gear 10 to rotate and wind the single strand 17 .
[0027] like Figures 1 to 5 As shown, in a specific embodiment, support columns 2 are fixedly connected at the four corners of the upper surface of the base 1, and four rolling rods 5 are movably installed on the inner side of the support columns 2. The inner side of the rolling rods 5 corresponds to the outer walls of the material box 3 and the winding box 6, and is rollingly connected thereto.
[0028] In this configuration, the function of the rolling rod 5 is to support the material box 3 and the winding box 6 and to keep the two rotatable.
[0029] like Figures 1 to 5 As shown, in a specific embodiment, two fixing plates 7 are fixedly connected to the inner sides of the two support columns 2, two stretching rollers 14 are movably installed between the fixing plates 7, and two second motors 15 are fixedly connected to the lower ends of the fixing plates 7, and the transmission shaft at the upper end of the second motor 15 corresponds to the shaft rod at the lower end of the stretching roller 14 and is fixedly connected thereto.
[0030] In this configuration, the second motor 15 drives the stretching roller 14 to rotate, and pulls the wound finished wire 8 outward.
[0031] like Figures 1 to 5 As shown, in a specific embodiment, a material roll 16 is movably installed at the inner periphery and the outer center of the material box 3, and a single strand of wire 17 is wound around the material roll 16. The single strand of wire 17 corresponds to the inner diameter of the first wire tube 18 and the second wire tube 20, and is slidably connected thereto.
[0032] In this setting, when using this equipment, the material roll 16 and the insulating tape winding roll 13 are first installed in the material box 3 and the winding box 6 respectively, and then the single strand 17 wound on the material roll 16 is passed through the first wire reel 18 and the second wire reel 20 in turn, and its initial end is gathered and passed between the stretching rollers 14.
[0033] like Figures 1 to 5 As shown, in a specific embodiment, a plurality of insulating tape winding rolls 13 are movably installed inside the winding box 6, and a finished wire tube 22 is fixedly sleeved at the center position of the winding box 6. A plurality of insulating tape guide holes 21 are opened on the finished wire tube 22. The insulating tape guide holes 21 correspond to the width of the insulating tape and are slidably sleeved therewith.
[0034] In this configuration, the initial end of the insulating tape on the insulating tape winding roll 13 is fixed to the confluence of the single strands 17 .
[0035] like Figures 1 to 5As shown, in a specific embodiment, the single strand wire 17 is wound to form a finished wire 8, the finished wire 8 corresponds to the center of the finished wire tube 22 and is sleeved therewith, and an insulating tape is wrapped around the periphery of the finished wire 8, and the finished wire 8 corresponds to the inner side of the stretching roller 14 and is rollingly connected thereto.
[0036] In this configuration, the material box 3 and the winding box 6 are driven to rotate by the connecting rod 4 , and the insulating tape winding roll 13 inside the winding box 6 rotates to wind the insulating tape onto the surface of the finished wire 8 .
[0037] The implementation principle of an oxidation insulation high-conductivity shaping winding device of this embodiment is as follows:
[0038] The utility model reduces the operation procedures and increases the production efficiency by performing the process of winding the wire and wrapping the insulating layer at one time, making the production process more convenient and quick.
[0039] When using this equipment, first install the material roll 16 and the insulating tape winding roll 13 in the material box 3 and the winding box 6 respectively, then the single-strand wire 17 wound on the material roll 16 passes through the first wire reel 18 and the second wire reel 20 in turn, and the initial end thereof is gathered and passed between the stretching roller 14. At the same time, the initial end of the insulating tape on the insulating tape winding roll 13 is fixed at the gathering point of the single-strand wire 17; at this time, start the first motor 12 and the second motor 15, the first motor 12 drives the winding gear 9 to rotate through the motor gear 10, and rotates and winds the single-strand wire 17, and at the same time drives the material box 3 and the winding box 6 to rotate through the connecting rod 4, and the insulating tape winding roll 13 inside the winding box 6 rotates to wind the insulating tape on the surface of the finished wire 8; and the second motor 15 drives the stretching roller 14 to rotate, and pulls the finished wire 8 that has been wound outward.
Claims
1. An oxidation-insulated high-conductivity shaped winding device, comprising a base (1), a single-strand wire (17) and a finished wire (8), characterized in that: The upper end of the base (1) is provided with a winding mechanism and a winding mechanism, wherein the winding mechanism is used to wind a single-strand wire (17) into a finished wire (8), and the winding mechanism comprises a winding gear (9), seven second wire reels (20) are fixedly connected to the winding gear (9), and a plurality of through holes (19) are opened on the outer periphery of the winding gear (9), a connecting rod (4) is fixedly sleeved inside the through hole (19), one end of the connecting rod (4) is fixedly connected to a material box (3), and the other end of the connecting rod (4) is fixedly connected to a winding box (6).
2. The oxidation insulation high conductivity shaping winding device according to claim 1, characterized in that: A motor fixing block (11) is fixedly connected at the center of the upper surface of the base (1); a first motor (12) is fixedly connected to the upper end of the motor fixing block (11); a motor gear (10) is fixedly connected to the transmission shaft of the first motor (12); the motor gear (10) corresponds to the winding gear (9) and meshes with it.
3. The oxidation insulation high conductivity shaping winding device according to claim 2, characterized in that: Support columns (2) are fixedly connected at the four corners of the upper surface of the base (1), and four rolling rods (5) are movably mounted on the inner side of the support columns (2). The inner sides of the rolling rods (5) correspond to the outer walls of the material box (3) and the winding box (6) and are rollingly connected thereto.
4. The oxidation insulation high-conductivity shaping winding device according to claim 3, characterized in that: Two fixing plates (7) are fixedly connected to the inner sides of two of the support columns (2), two stretching rollers (14) are movably mounted between the fixing plates (7), and two second motors (15) are fixedly connected to the lower ends of the fixing plates (7), and the transmission shafts at the upper ends of the second motors (15) correspond to the shafts at the lower ends of the stretching rollers (14) and are fixedly connected thereto.
5. The oxidation insulation high conductivity shaping winding device according to claim 3, characterized in that: A material roll (16) is movably mounted on the inner periphery and the outer center of the material box (3), and a single strand of wire (17) is wound around the material roll (16). The single strand of wire (17) corresponds to the inner diameter of the first wire barrel (18) and the second wire barrel (20), and is slidably connected thereto.
6. The oxidation insulation high-conductivity shaping winding device according to claim 3, characterized in that: A plurality of insulating tape winding rolls (13) are movably mounted inside the winding box (6), and a finished wire tube (22) is fixedly sleeved at the center of the winding box (6). The finished wire tube (22) is provided with a plurality of insulating tape guide holes (21), and the insulating tape guide holes (21) correspond to the width of the insulating tape and are slidably sleeved therewith.
7. The oxidation insulation high-conductivity shaping winding device according to claim 5, characterized in that: The single strand wire (17) is wound to form a finished wire (8), the finished wire (8) corresponds to the center of the finished wire tube (22) and is sleeved therewith, an insulating tape is wound around the periphery of the finished wire (8), and the finished wire (8) corresponds to the inner side of the stretching roller (14) and is rollingly connected therewith.