Novel full-automatic copper bar vertical winding machine
By designing a fully automatic copper vertical winding machine, including winding head, mold, wire arrangement mechanism and belt wrapping mechanism, the problem of uneven winding and arrangement of wire materials in traditional vertical winding machines is solved, and efficient and orderly winding is achieved Linear process improves product quality and production efficiency.
Patent Information
- Application Number
- CN202420927740.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-29
AI Technical Summary
During the winding process, traditional vertical winding machines are prone to problems such as uneven lines, too tight or too loose, misaligned, uneven spacing, and uneven arrangement, which will affect the product quality and appearance and low production efficiency.
A fully automatic copper tray vertical winding machine is designed, including a winding head, a winding mold, a wiring mechanism, a belt wrapping mechanism and a wire laying frame. By pressing the oil cylinder, adjusting the roller, clamping the wire inlet structure, and the whole wire The mechanism and wire clamping mechanism ensure uniform winding, arrangement and bandage of wires, and improve work efficiency.
The orderly steps of winding, wiring, belt wrapping and wiring are achieved, and the work efficiency and product quality are improved, and practicality is enhanced.
Smart Images
Figure CN222213942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a vertical winding machine, in particular to a novel full-automatic copper bar vertical winding machine. Background Art
[0002] A vertical winding machine is a machine used to wind coils. It is usually used to make pole coils in motors, windings of transformers, or other electronic components. A vertical winding machine can automatically or semi-automatically wind the wire around a magnetic core or other winding materials to form the required coil. The structure of a traditional vertical winding machine is simple, and its winding mechanism is prone to problems such as uneven lines, lines that are too tight or too loose during the winding process. The line dislocation, uneven line spacing, and irregular line arrangement are prone to problems during the wiring process. The use of manual random wrapping is prone to problems such as too tight or too loose tapes, inaccurate tape pitch, etc., which will affect the quality and appearance of the product. Problems such as line dislocation and irregular line arrangement are prone to occur during the wire release process, affecting the quality and appearance of the product. At the same time, line wear and breakage during winding, arranging, wrapping, and releasing can also lead to reduced production efficiency and quality problems. Utility Model Content
[0003] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a new fully automatic copper plate vertical winding machine with a reasonable structural design, which can carry out the winding, arranging, taping and unwinding steps in an orderly manner, has high work efficiency and strong practicality.
[0004] In order to achieve the above purpose, the utility model is realized by the following technical scheme: a new type of fully automatic copper bar vertical winding machine, including a winding head, a winding mold, a wire arrangement mechanism, a tape wrapping mechanism and a wire pay-off frame arranged in sequence, the winding mold includes a clamping cylinder, a mold and a wire pressing mechanism, a clamping cylinder is arranged on the outside of the mold, and a wire pressing mechanism is arranged below the mold. The mold is arranged on a slide rail through a slider.
[0005] Preferably, the wire arrangement mechanism includes a frame, a clamping wire structure, an adjustment roller and a cylinder scissors. The frame is provided with an adjustment roller, a clamping wire structure is provided below one side of the adjustment roller, and a cylinder scissors is provided at the outer end of the clamping wire structure.
[0006] Preferably, the taping mechanism comprises a wire straightening mechanism, a taping track, a taping head and a wire clamping mechanism, the taping track is provided with a taping head, one end of the taping track is provided with a wire straightening mechanism, and the wire clamping mechanism is provided at both ends of the taping mechanism.
[0007] The beneficial effects of the utility model: the utility model has a reasonable structural design, can carry out the winding, arranging, taping and releasing steps in an orderly manner, has high working efficiency and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;
[0009] Figure 1 It is a schematic diagram of the structure of the utility model;
[0010] Figure 2 This is a schematic diagram of the winding mold structure of the utility model;
[0011] Figure 3 This is a schematic diagram of the cable arrangement mechanism of the utility model;
[0012] Figure 4 It is a schematic diagram of the strapping mechanism of the present utility model. DETAILED DESCRIPTION
[0013] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0014] Reference Figure 1-4 The present specific embodiment adopts the following technical scheme: a new type of fully automatic copper bar vertical winding machine, including a winding head 1, a winding die 2, a wire arrangement mechanism 3, a tape wrapping mechanism 4 and a wire pay-off frame 5 arranged in sequence, the winding die 2 includes a clamping cylinder 21, a die 22 and a wire pressing mechanism 23, the outer side of the die 22 is provided with a clamping cylinder 21, and the lower side of the die 22 is provided with a wire pressing mechanism 23. The die 22 is arranged on a slide rail 25 through a slider 24.
[0015] It is worth noting that the wire arrangement mechanism 3 includes a frame 31, a clamping wire structure 32, an adjustment roller 33 and a cylinder scissors 34. The frame 31 is provided with an adjustment roller 33, a clamping wire structure 32 is provided below one side of the adjustment roller 33, and a cylinder scissors 34 is provided at the outer end of the clamping wire structure 32.
[0016] In addition, the taping mechanism 4 includes a line straightening mechanism 41, a taping track 42, a taping head 43 and a line clamping mechanism 44. The taping track 42 is provided with a taping head 43, one end of the taping track 42 is provided with a line straightening mechanism 41, and the line clamping mechanism 44 is provided at both ends of the taping mechanism.
[0017] The working principle of this specific implementation method is as follows: First, the wire is wound around the workpiece wire copper bar according to a certain rule through the winding mechanism. During the winding process, the wire passes through guide wheels, tensioners and other components to ensure the neatness and stability of the winding. Then the wire arrangement refers to arranging the wound wire on the sheet-shaped winding template according to a certain spacing and order. The function of the wire arrangement is to ensure that the wire does not cross, squeeze and other phenomena occur during the winding process, thereby ensuring the winding quality. Then, during the winding process, the tape wrapping mechanism wraps materials such as tape and paper tape around the wire to play the role of insulation and protection. Taping can improve the electrical and mechanical properties of the wire and ensure the service life of the wire. Finally, the wire is released from the wire drum through the unwinding mechanism for the vertical winding machine to perform winding operations. During the unwinding process, it is necessary to control the tension and speed of the wire to ensure the stability and linearity of the wire during the winding process.
[0018] The structural design of this specific implementation method is reasonable, and the steps of winding, arranging, wrapping and releasing can be carried out in an orderly manner, with high work efficiency and strong practicality.
[0019] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A new type of fully automatic copper bar vertical winding machine, characterized in that: The invention comprises a winding machine head (1), a winding die (2), a wire arrangement mechanism (3), a tape wrapping mechanism (4) and a wire pay-off frame (5) which are arranged in sequence. The winding die (2) comprises a pressing oil cylinder (21), a die (22) and a wire pressing mechanism (23). The outside of the die (22) is provided with a pressing oil cylinder (21), the bottom of the die (22) is provided with a wire pressing mechanism (23), and the die (22) is arranged on a slide rail (25) through a slider (24).
2. A new type of fully automatic copper bar vertical winding machine according to claim 1, characterized in that: The wire arrangement mechanism (3) comprises a frame (31), a wire clamping structure (32), an adjustment roller (33) and a cylinder scissors (34); the frame (31) is provided with an adjustment roller (33); a wire clamping structure (32) is provided below one side of the adjustment roller (33); and a cylinder scissors (34) is provided at the outer end of the wire clamping structure (32).
3. A new type of fully automatic copper bar vertical winding machine according to claim 1, characterized in that: The tape wrapping mechanism (4) comprises a wire straightening mechanism (41), a tape wrapping track (42), a tape wrapping head (43) and a wire clamping mechanism (44); the tape wrapping track (42) is provided with a tape wrapping head (43); one end of the tape wrapping track (42) is provided with a wire straightening mechanism (41); and the wire clamping mechanism (44) is provided at both ends of the tape wrapping mechanism.