Inductive brushless motor

By using sealing rings and glue in brushless motors for sealing, and using limiting components and restraining components to fix the fastening bolts, the problems of insufficient waterproof performance of the motor and loose tightening bolts are solved, and the stability of the motor is improved. Waterproof performance.

CN222215476UActive Publication Date: 2024-12-20GUANGDONG MEIJIAXIN INNOVATIVE TECH CO LTD
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Patent Information

Application Number
CN202323643379.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-20
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing brushless motors have weak waterproof performance, and the tightening bolts are loose due to vibration, which reduces the stability of the motor.

Method used

Enhance waterproof performance by setting a sealing ring and glue sealing structure on the magnetic coded cover; use limiting components and restraining components to fix the fastening bolts to avoid loosening caused by vibration.

Benefits of technology

It achieves the improvement of the waterproof performance of the motor and the stable fixation of the fastening bolts, which improves the overall stability and waterproof performance of the motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model specifically relates to an inductive brushless motor, which relates to the technical field of motor manufacturing, and comprises a brushless motor main body, a magnetic coding cover and a magnetic coding line, a casing is fixedly sleeved outside the brushless motor main body, a groove I is arranged on the magnetic coding cover, a sealing ring is arranged in the groove I, and the magnetic coding line is arranged in the groove II. A fixing clamping groove of the magnetic coding line is provided with two sets of second grooves, a mounting table is fixedly connected to the side wall of the machine shell, fastening bolts are arranged in through holes in the two ends of the mounting table, mounting plates are symmetrically and fixedly connected to the two ends of the mounting table, and limiting assemblies are movably arranged on the mounting plates; a mounting block is fixedly connected to the bottom of the limiting assembly, a hexagonal rhombic groove is formed in the bottom of the mounting block, a vertical plate is fixedly connected to the side wall of the mounting plate, a restraining assembly connected with the limiting assembly in a clamped mode is fixedly connected to the side wall of the vertical plate, and after mounting, the first groove in the corresponding shape can be filled with a sealing ring; therefore, sealing of the magnetic coding cover is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of motor manufacturing, in particular to a sensored brushless motor. Background Art

[0002] Brushless DC motors use semiconductor switching devices to achieve electronic commutation, that is, electronic switching devices are used to replace traditional contact commutators and brushes; they have the advantages of wide speed regulation, small size, high efficiency and small steady-state speed error. A brushless motor is a brushless motor equipped with a position sensor, and the electronic regulator changes phase through the position sensor signal. At present, the position sensor of most brushless motors is usually built into the motor, specifically, the position sensor is usually built into the PCB board inside the motor or embedded in the iron core. The existing brushless motor has weak waterproof performance, and water stains on the surface of the motor enter the motor through the gap between the housing and the magnetic encoding cover, which can easily cause damage to the PCB board inside the motor; in addition, the existing brushless motor uses fastening bolts to fix the motor body, but after the motor has been working for a long time, the vibration generated by the motor itself will cause the fastening bolts to loosen, which to a certain extent reduces the stability of the motor during operation. Utility Model Content

[0003] The purpose of the utility model is to provide a brushless motor with a sensor to solve the problems raised in the above background technology.

[0004] The technical solution of the utility model is: an inductive brushless motor, comprising a brushless motor body, a magnetic encoding cover and a magnetic encoding line, and the magnetic encoding cover is fixedly connected to the brushless motor body by screws, the brushless motor body is fixedly sleeved with a casing on the outside, the magnetic encoding cover is provided with a groove one, a sealing ring is provided in the groove one, two groups of grooves two are provided on the fixed card slot of the magnetic encoding line, a mounting platform is fixedly connected to the side wall of the casing, fastening bolts are provided in through holes at both ends of the mounting platform, mounting plates are symmetrically fixedly connected to the two ends of the mounting platform, a limiting component is movably arranged on the mounting plate, a mounting block is fixedly connected to the bottom of the limiting component, a hexagonal rhombus groove is provided at the bottom of the mounting block, a vertical plate is fixedly connected to the side wall of the mounting plate, and a constraint component that is mutually clamped with the limiting component is fixedly connected to the side wall of the vertical plate.

[0005] Based on the above technical features: during installation, place the sealing ring into the groove one corresponding to the magnetic encoding cover, and the size of the sealing ring is larger than the groove one, and then fix the magnetic encoding cover to the end of the brushless motor body with the help of screws. After installation, the sealing ring will fill the groove one of the corresponding shape, thereby completing the sealing of the magnetic encoding cover; when assembling the magnetic encoding line and the magnetic encoding cover, use glue to fill the two sets of grooves two, and then insert them into the grooves of the magnetic encoding cover. After the glue cures, a complete seal is formed, thereby achieving waterproofing at the joint of the magnetic encoding cover; when installing the brushless motor body, first, pull the limit assembly upward to allow the through holes on both sides of the mounting platform to leak out, and then pass the two sets of fastening bolts through the mounting holes respectively. The through holes on both sides of the platform are tightened on the external mounting surface, and then the constraint component is pulled to release the horizontal limit constraint of the limit component by the constraint component, and then the limit component is rotated horizontally to align the hexagonal diamond groove with the head of the corresponding shape of the fastening bolt, and then the limit component is loosened. The set limit component drives the hexagonal diamond groove to be clamped on the head of the corresponding shape of the fastening bolt under the action of its own elastic force. This device uses the constraint component to limit the limit component in the horizontal direction, thereby realizing the horizontal limit constraint of the fastening bolt. This to a certain extent avoids the situation where the fastening bolt is loosened due to the vibration generated by the brushless motor body itself.

[0006] Preferably, the limit assembly includes a limit rod movably connected to the mounting plate, a circular plate 1 is rotatably connected to the limit rod body, a spring 1 is wound around the limit rod body, and the spring 1 is connected between the circular plate 1 and the mounting plate, and a tooth column is fixedly sleeved on the limit rod body.

[0007] Based on the above technical features: when installing the brushless motor body, first, pull the limit rod upward, the set spring is compressed, and the set limit rod drives the mounting block to move upward, so that the through holes on both sides of the mounting platform leak out, and then two sets of fastening bolts are respectively passed through the through holes on both sides of the mounting platform, and the fastening bolts are tightened on the external mounting surface.

[0008] Preferably, a pull plate 1 is fixedly connected to the top of the limiting rod.

[0009] Based on the above technical features: the set pull plate is convenient for pulling the limit rod to slide.

[0010] Preferably, the constraint assembly includes a constraint rod slidably set on the side wall of the vertical plate, the constraint rod body is fixedly connected to a circular plate 2, the constraint rod body is wound with a spring 2, and the spring 2 is connected between the circular plate 2 and the side wall of the vertical plate, and the end of the constraint rod is fixedly connected to a tooth block that is mutually engaged with the tooth column.

[0011] Based on the above technical features: pulling the constraint rod, the set spring two is compressed, and the set constraint rod drives the tooth block and the tooth column to separate, so as to release the horizontal limit constraint of the tooth block on the limit rod, and then rotate the limit rod horizontally so that the hexagonal diamond groove is aligned with the head of the corresponding shape of the fastening bolt, and then loosen the limit rod, and the set limit rod drives the hexagonal diamond groove to be clamped on the head of the corresponding shape of the fastening bolt under the action of the elastic force of the spring one, and then loosen the constraint rod, and the set constraint rod drives the tooth block to be clamped with the tooth column again under the action of the elastic force of the spring two, so as to restore the horizontal limit constraint of the tooth block on the tooth column. This device uses the tooth block to limit the tooth column and the limit rod in the horizontal direction, and then realizes the horizontal limit constraint of the fastening bolt. This to a certain extent avoids the situation where the fastening bolt is loosened due to the vibration generated by the brushless motor body itself.

[0012] Preferably, a second pull plate is fixedly connected to the end of the restraint rod.

[0013] Based on the above technical features: the set pull plate 2 is convenient for pulling the restraint rod to slide.

[0014] Preferably, the sealing ring is made of silicone rubber.

[0015] Based on the above technical features: this measure enhances the waterproof performance of the device to a certain extent.

[0016] The utility model provides a brushless motor through improvement, which has the following improvements and advantages compared with the prior art:

[0017] First: during installation, place the sealing ring into the groove 1 corresponding to the magnetic encoding cover, and the size of the sealing ring is larger than the groove 1, and then fix the magnetic encoding cover to the end of the brushless motor body with screws. After installation, the sealing ring will fill the groove 1 of the corresponding shape, thereby completing the sealing of the magnetic encoding cover; when assembling the magnetic encoding line and the magnetic encoding cover, use glue to fill the two groups of grooves 2, and then insert them into the grooves of the magnetic encoding cover. After the glue is cured, a complete seal is formed, thereby achieving waterproofing at the joint of the magnetic encoding cover;

[0018] Second: when installing the brushless motor body, first, pull the limit assembly upward to make the through holes on both sides of the mounting platform leak out, then pass the two sets of fastening bolts through the through holes on both sides of the mounting platform respectively, and tighten the fastening bolts on the external mounting surface, then pull the constraint assembly to release the horizontal limit constraint of the constraint assembly on the limit assembly, then rotate the limit assembly horizontally so that the hexagonal diamond groove is aligned with the head of the corresponding shape of the fastening bolt, then loosen the limit assembly, and the set limit assembly drives the hexagonal diamond groove to be clamped on the head of the corresponding shape of the fastening bolt under the action of its own elastic force, then loosen the constraint assembly, and the set constraint assembly re-clamps with the tooth column under the action of its own elastic force, so as to restore the horizontal limit constraint of the constraint assembly on the limit assembly by the constraint assembly. This device uses the constraint assembly to limit the limit assembly in the horizontal direction, thereby realizing the horizontal limit constraint on the fastening bolt. This to a certain extent avoids the situation where the fastening bolt is loosened due to the vibration generated by the brushless motor body itself. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0021] Figure 2 This utility model Figure 1 A schematic diagram of the enlarged structure of part A;

[0022] Figure 3 It is a schematic diagram of the mounting platform structure of the utility model;

[0023] Figure 4 This utility model Figure 3 A schematic diagram of the enlarged structure of part B;

[0024] Figure 5 This utility model Figure 3 An enlarged schematic diagram of the C-section structure.

[0025] Description of reference numerals:

[0026] 1. Brushless motor body; 2. Magnetic encoding cover; 3. Magnetic encoding line; 4. Casing; 5. Groove 1; 6. Sealing ring; 7. Groove 2; 8. Mounting table; 9. Fastening bolts; 10. Mounting plate; 11. Limiting assembly; 111. Limiting rod; 112. Round plate 1; 113. Spring 1; 114. Tooth column; 12. Mounting block; 13. Hexagonal diamond groove; 14. Vertical plate; 15. Constraint assembly; 151. Constraint rod; 152. Round plate 2; 153. Spring 2; 154. Tooth block. DETAILED DESCRIPTION

[0027] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model provides a brushless motor through improvement. The technical solution of the utility model is:

[0029] like Figure 1-Figure 5 As shown, an inductive brushless motor comprises a brushless motor body 1, a magnetic encoding cover 2 and a magnetic encoding line 3, and the magnetic encoding cover 2 is fixedly connected to the brushless motor body 1 by screws, a housing 4 is fixedly sleeved on the outside of the brushless motor body 1, a groove 5 is provided on the magnetic encoding cover 2, a sealing ring 6 is provided in the groove 5, two groups of grooves 2 7 are provided on the fixed card slot of the magnetic encoding line 3, a mounting platform 8 is fixedly connected to the side wall of the housing 4, fastening bolts 9 are provided in the through holes at both ends of the mounting platform 8, mounting plates 10 are symmetrically fixedly connected to the two ends of the mounting platform 8, a limiting component 11 is movably provided on the mounting plate 10, a mounting block 12 is fixedly connected to the bottom of the limiting component 11, and a hexagonal A diamond-shaped groove 13, a vertical plate 14 is fixedly connected to the side wall of the mounting plate 10, and a constraint component 15 that is mutually engaged with the limit component 11 is fixedly connected to the side wall of the vertical plate 14. During installation, the sealing ring 6 is placed in the groove 15 corresponding to the magnetic encoding cover 2, and the size of the sealing ring 6 is larger than the groove 15. Then, the magnetic encoding cover 2 is fixed to the end of the brushless motor body 1 with the help of screws. After installation, the sealing ring 6 will fill the groove 15 of the corresponding shape, thereby completing the sealing of the magnetic encoding cover 2; when the magnetic encoding line 3 is assembled with the magnetic encoding cover 2, glue is used to fill the two groups of grooves 2 7, and then inserted into the groove of the magnetic encoding cover 2. After the glue is cured, a complete seal is formed, thereby achieving waterproofing at the joint of the magnetic encoding cover 2.

[0030] Furthermore, the limiting assembly 11 includes a limiting rod 111 movably connected to the mounting plate 10, and a circular plate 112 is rotatably connected to the rod body of the limiting rod 111. A spring 113 is wound around the rod body of the limiting rod 111, and the spring 113 is connected between the circular plate 112 and the mounting plate 10. A tooth column 114 is fixedly sleeved on the rod body of the limiting rod 111. When installing the brushless motor body 1, first, the limiting rod 111 is pulled upward, and the arranged spring 113 is compressed. The arranged limiting rod 111 drives the mounting block 12 to move upward, so that the through holes on both sides of the mounting platform 8 leak out, and then the two sets of fastening bolts 9 are respectively passed through the through holes on both sides of the mounting platform 8, and the fastening bolts 9 are tightened on the external mounting surface.

[0031] Among them, a pull plate 1 is fixedly connected to the top of the limiting rod 111, and the setting of the pull plate 1 is convenient for pulling the limiting rod 111 to slide.

[0032] Furthermore, the constraint assembly 15 includes a constraint rod 151 slidably arranged on the side wall of the vertical plate 14, the constraint rod 151 is fixedly connected to a second circular plate 152 on the rod body, a second spring 153 is wound around the rod body of the constraint rod 151, and the second spring 153 is connected between the second circular plate 152 and the side wall of the vertical plate 14, and a tooth block 154 that is mutually engaged with the tooth column 114 is fixedly connected to the end of the constraint rod 151. When the constraint rod 151 is pulled, the second spring 153 is compressed, and the constraint rod 151 drives the tooth block 154 to separate from the tooth column 114, so as to release the horizontal limit constraint of the tooth block 154 on the limit rod 111, and then the limit rod 111 is rotated horizontally so that the hexagonal rhombus groove 13 corresponds to the shape of the fastening bolt 9. shaped heads are aligned, and then the limit rod 111 is loosened. The limit rod 111 provided drives the hexagonal diamond groove 13 to be clamped on the head of the corresponding shape of the fastening bolt 9 under the action of the elastic force of the spring 113. Then the constraint rod 151 is loosened. The constraint rod 151 provided drives the tooth block 154 to be clamped with the tooth column 114 again under the action of the elastic force of the spring 2 153, so as to restore the horizontal limit constraint of the tooth block 154 on the tooth column 114. This device uses the tooth block 154 to limit the tooth column 114 and the limit rod 111 in the horizontal direction, thereby realizing the horizontal limit constraint on the fastening bolt 9. This to a certain extent avoids the situation where the fastening bolt 9 is loosened due to the vibration generated by the brushless motor body 1 itself.

[0033] The end of the restraining rod 151 is fixedly connected with a second pulling plate, and the second pulling plate is provided to facilitate pulling the restraining rod 151 to slide.

[0034] In addition, the sealing ring 6 is made of silicone rubber, which enhances the waterproof performance of the device to a certain extent.

[0035] Working principle: During installation, place the sealing ring 6 into the groove 5 corresponding to the magnetic encoding cover 2, and the size of the sealing ring 6 is larger than the groove 5. Then, the magnetic encoding cover 2 is fixed to the end of the brushless motor body 1 with the help of screws. After installation, the sealing ring 6 will fill the groove 5 of the corresponding shape, thereby completing the sealing of the magnetic encoding cover 2; when the magnetic encoding wire 3 is assembled with the magnetic encoding cover 2, use glue to fill the two groups of grooves 7, and then insert them into the grooves of the magnetic encoding cover 2. After the glue is cured, a complete seal is formed, thereby achieving waterproofing at the joint of the magnetic encoding cover 2;

[0036] When installing the brushless motor body 1, first, pull the limit rod 111 upward, the spring 113 is compressed, and the limit rod 111 drives the mounting block 12 to move upward, so that the through holes on both sides of the mounting platform 8 leak out, and then two sets of fastening bolts 9 are respectively passed through the through holes on both sides of the mounting platform 8, and the fastening bolts 9 are tightened on the external mounting surface;

[0037] Then, the constraint rod 151 is pulled, and the spring 153 is compressed. The constraint rod 151 drives the tooth block 154 to separate from the tooth column 114, so as to release the horizontal limit constraint of the tooth block 154 on the limit rod 111. Then, the limit rod 111 is rotated horizontally so that the hexagonal diamond groove 13 is aligned with the head of the corresponding shape of the fastening bolt 9. Then, the limit rod 111 is loosened. The limit rod 111 drives the hexagonal diamond groove 13 to be clamped on the head of the corresponding shape of the fastening bolt 9 under the action of the elastic force of the spring 113. The constraint rod 151 is then released, and the constraint rod 151 drives the tooth block 154 to re-engage with the tooth column 114 under the action of the elastic force of the spring 153, so as to restore the horizontal limit constraint of the tooth block 154 on the tooth column 114. This device uses the tooth block 154 to limit the tooth column 114 and the limit rod 111 in the horizontal direction, thereby realizing the horizontal limit constraint of the fastening bolt 9. This to a certain extent avoids the situation where the fastening bolt 9 is loosened due to the vibration generated by the brushless motor body 1 itself.

[0038] The above description enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An inductive brushless motor, comprising a brushless motor body (1), a magnetic encoding cover (2) and a magnetic encoding wire (3), wherein the magnetic encoding cover (2) is fixedly connected to the brushless motor body (1) by screws, characterized in that: The brushless motor body (1) is externally fixedly sleeved with a casing (4), the magnetic encoding cover (2) is provided with a groove one (5), a sealing ring (6) is arranged in the groove one (5), two groups of grooves two (7) are arranged in the fixed slot of the magnetic encoding line (3), a mounting platform (8) is fixedly connected to the side wall of the casing (4), fastening bolts (9) are arranged in through holes at both ends of the mounting platform (8), a mounting plate (10) is symmetrically fixedly connected to both ends of the mounting platform (8), a limit assembly (11) is movably arranged on the mounting plate (10), a mounting block (12) is fixedly connected to the bottom of the limit assembly (11), a hexagonal diamond groove (13) is arranged at the bottom of the mounting block (12), a vertical plate (14) is fixedly connected to the side wall of the mounting plate (10), and a constraint assembly (15) that is mutually clamped with the limit assembly (11) is fixedly connected to the side wall of the vertical plate (14).

2. A brushless motor according to claim 1, characterized in that: The limiting assembly (11) comprises a limiting rod (111) movably connected to the mounting plate (10); a circular plate (112) is rotatably connected to the rod body of the limiting rod (111); a spring (113) is wound around the rod body of the limiting rod (111); and the spring (113) is connected between the circular plate (112) and the mounting plate (10); and a tooth column (114) is fixedly sleeved on the rod body of the limiting rod (111).

3. A brushless motor according to claim 2, characterized in that: A pull plate 1 is fixedly connected to the top of the limiting rod (111).

4. The sensored brushless motor according to claim 1, characterized in that: The restraining assembly (15) comprises a restraining rod (151) slidably arranged on the side wall of the vertical plate (14); a second circular plate (152) is fixedly connected to the rod body of the restraining rod (151); a second spring (153) is wound around the rod body of the restraining rod (151); and the second spring (153) is connected between the second circular plate (152) and the side wall of the vertical plate (14); and a tooth block (154) which is mutually engaged with the tooth column (114) is fixedly connected to the end of the restraining rod (151).

5. A brushless motor according to claim 4, characterized in that: The end of the restraining rod (151) is fixedly connected to a second pulling plate.

6. The sensored brushless motor according to claim 1, characterized in that: The sealing ring (6) is made of silicone rubber.