Suction dredger with bypass siphon structure

By introducing a bypass siphon structure and a check valve into the mud suction machine, the blockage problem caused by debris entanglement of the mud suction pump is solved, and the continuous discharge of sludge and power saving is achieved, and the cost is reduced.

CN222218717UActive Publication Date: 2024-12-24WUXI GENERAL MACHINERY FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323480878.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2024-12-24
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

When treating sludge, the sludge suction pump is blocked due to debris wrapping around the impeller, which affects the sludge discharge effect, and conventional solutions increase costs.

Method used

A mud suction machine with a bypass siphon structure was designed. By setting up a bypass pipeline on one side of the mud suction pipeline, the sludge suction is continued when the mud suction pump stops working, avoiding blockage, and through The three-way joint is easy to install and maintain, and the one-way valve prevents return.

Benefits of technology

It effectively avoids blockage caused by debris entanglement of mud suction pumps, saves electricity and reduces costs, while ensuring continuous sludge discharge and stable operation of the system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222218717U_ABST
    Figure CN222218717U_ABST
Patent Text Reader

Abstract

The utility model relates to a suction dredger with a bypass siphon structure, which comprises a working bridge, a plurality of connecting brackets are respectively arranged at the lower part of the working bridge, each connecting bracket is provided with a sludge suction component, the upper end of each connecting bracket is provided with a transverse sludge conveying pipe, and one end of each sludge conveying pipe is bent downwards and extends into a sludge discharge groove; the sludge suction assembly comprises a sludge suction pump, a sludge gathering plate, a sludge suction pipe and a bypass pipeline. According to the utility model, the bypass pipeline bypassing the dredge pump is arranged on one side of the conventional dredge pipeline, so that the dredge machine can still continuously perform dredge work according to the siphon principle when the dredge pump stops working, the phenomenon that the dredge pump is wound and blocked by sundries when working for a long time can be avoided, the electric power can be saved, and the cost can be reduced; the bypass pipeline is connected through the three-way connector, and installation, maintenance and replacement are convenient; the one-way valve on the bypass pipeline can prevent backflow of the siphon pipeline.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of sludge treatment equipment and relates to a sludge suction machine with a bypass siphon structure. Background Art

[0002] A sludge suction machine is a commonly used equipment for removing sludge from sedimentation tanks in water treatment. The sludge is discharged from the sedimentation tank through the transmission action of the sludge suction pump, so that the sediment in the sedimentation tank can be treated. A mobile pump suction sludge suction machine is a conventional sludge treatment equipment. During operation, since the sludge usually contains fibers, hair and other substances, the impeller of the sludge suction pump will be entangled by debris, causing the sludge suction pump to be blocked, affecting the sludge discharge effect. If the sludge suction pump fails, it can only be repaired manually, affecting work efficiency. If a sludge suction pump with a cutting function is selected, blockage can be avoided, but the cost will be greatly increased. Summary of the invention

[0003] The utility model aims to overcome the deficiencies in the prior art, solve the problem that the mud suction pump of the mud suction machine is blocked due to debris winding around the impeller, and provide a mud suction machine with a bypass siphon structure.

[0004] In order to achieve the above purpose, the following technical solutions are adopted:

[0005] The mud suction machine with bypass siphon structure comprises a working bridge, a moving assembly, a connecting bracket, a mud suction assembly and a mud delivery pipe. The working bridge is slidably mounted on the two side walls of the sedimentation tank by using the moving assembly. The lower part of the working bridge is provided with a plurality of connecting brackets, on which mud suction assemblies are respectively arranged. A transverse mud delivery pipe is arranged on the upper end of the connecting bracket, and one end of the mud delivery pipe is bent downward and extends into the mud discharge trough.

[0006] The mud suction assembly includes a mud suction pump, a mud collecting plate, a mud suction pipe and a bypass pipeline. The mud suction pump is installed on a fixed plate at the lower end of the connecting bracket. The input end of the mud suction pump is provided with a first connecting pipe, the lower end of the first connecting pipe is provided with a mud suction pipe, and mud collecting plates are respectively provided on both sides below the connecting flange of the mud suction pipe; the output end of the mud suction pump is connected to the mud delivery pipe by a second connecting pipe, a bypass pipeline is provided between the first connecting pipe and the second connecting pipe, and a one-way valve is provided in the middle of the bypass pipeline; the horizontal height of the mud discharge port of the mud delivery pipe is located below the lower port of the mud suction pipe.

[0007] Preferably, the moving assembly includes a fixed bracket, a rotating wheel, a driving motor and a guide rail. The fixed bracket is respectively installed at the two lower ends of the working bridge. The fixed bracket is provided with a rotating wheel. A driving motor for driving the rotating wheel to rotate is provided on one side of the fixed bracket. Guide rails that can cooperate with the rotating wheel are respectively provided on both side walls of the sedimentation tank.

[0008] Preferably, the first connecting pipe and the second connecting pipe are respectively provided with three-way joints, and both ends of the bypass pipeline are respectively connected to the three-way joints.

[0009] Preferably, a plurality of connecting elbows are spaced apart on the mud conveying pipe, and the upper ends of the second connecting pipes are respectively connected to the connecting elbows.

[0010] Preferably, the mud gathering plate is V-shaped, and the gathering part of the mud gathering plate is fixed to the connecting flange by welding; the two ends of one of the mud gathering plates are respectively connected to the two ends of the other mud gathering plate by a connecting cross bar, and the connecting cross bar is connected to the connecting bracket by a connecting support plate.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] The utility model provides a bypass pipeline bypassing the mud suction pump on one side of the conventional mud suction pipeline, so that the mud suction machine can continue to suck mud according to the siphon principle when the mud suction pump stops working, which can not only avoid the mud suction pump from being blocked by impeller entangled by debris during long-term operation, but also save electricity and reduce costs; the bypass pipeline is connected by a three-way joint, which is convenient for installation, maintenance and replacement; the one-way valve on the bypass pipeline can prevent the siphon pipeline from backflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model.

[0014] Figure 2 for Figure 1 Enlarged view of point A in .

[0015] Figure 3 for Figure 1 Enlarged view of point B in .

[0016] Figure 4 It is a schematic diagram of the mud-gathering plate structure of the utility model.

[0017] In the figure: 1. working bridge; 2. moving assembly; 3. connecting bracket; 4. mud suction assembly; 5. mud delivery pipe; 6. sedimentation tank; 7. mud suction pump; 8. mud collecting plate; 9. mud suction pipe; 10. bypass pipeline; 11. fixed plate; 12. first connecting pipe; 13. connecting flange; 14. second connecting pipe; 15. one-way valve; 16. fixed bracket; 17. runner; 18. driving motor; 19. guide rail; 20. three-way joint; 21. connecting elbow; 22. connecting cross bar; 23. connecting support plate; 24. mud discharge trough. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0019] like Figure 1-Figure 4 As shown, a sludge suction machine with a bypass siphon structure includes a working bridge 1, a moving component 2, a connecting bracket 3, a sludge suction component 4 and a sludge delivery pipe 5, wherein the working bridge 1 provides installation support for various components of the sludge suction machine;

[0020] The working bridge 1 is slidably mounted on the two side walls of the sedimentation tank 6 by means of the moving assembly 2. The working bridge 1 can reciprocate on the sedimentation tank 6 by means of the moving assembly 2, so as to facilitate multiple sludge suction operations.

[0021] There are several connecting brackets 3 in each section below the working bridge 1, and mud suction components 4 are respectively arranged on the connecting brackets 3. A transverse mud delivery pipe 5 is arranged on the upper end of the connecting bracket 3, and one end of the mud delivery pipe 5 is bent downward and extends into the mud discharge tank 24. The mud suction component 4 absorbs the sludge in the sedimentation tank and transports it to the mud discharge tank 24 through the mud delivery pipe 5. After that, the sludge in the mud discharge tank 24 is loaded and transported before other treatment;

[0022] The mud suction assembly 4 includes a mud suction pump 7, a mud collecting plate 8, a mud suction pipe 9 and a bypass pipeline 10. The mud suction pump 7 is installed on a fixing plate 11 at the lower end of the connecting bracket 3, and the connecting bracket 3 fixes the mud suction pump 7;

[0023] The input end of the sludge suction pump 7 is provided with a first connecting pipe 12, and a sludge suction pipe 9 is provided at the lower end of the first connecting pipe 12. Mud collecting plates 8 are respectively provided on both sides below the connecting flange 13 of the sludge suction pipe 9. During the operation of the working bridge 1, the mud collecting plates 8 can collect the sludge in the sedimentation tank to the sludge suction pipe 9, so that the sludge suction pump 7 can perform sludge suction work more comprehensively.

[0024] The output end of the sludge suction pump 7 is connected to the sludge delivery pipe 5 by means of the second connecting pipe 14. The sludge sucked by the sludge suction pump 7 can be transported to the sludge delivery pipe 5 through the second connecting pipe 14 and then discharged into the sludge discharge tank 24.

[0025] A bypass pipe 10 is arranged between the first connecting pipe 12 and the second connecting pipe 14, and a one-way valve 15 is arranged in the middle of the bypass pipe 10; the horizontal height of the mud discharge port of the mud delivery pipe 5 is located below the lower port of the mud suction pipe 9. After the mud suction pump 7 is started, the sludge is sucked from the mud suction pipe 9 by the mud suction pump 7, and then enters the mud discharge trough 24 through the second connecting pipe 12 and the mud delivery pipe 5. After the mud suction pump 7 has been running for a period of time, the mud suction pump 7 is turned off. Because the lower port of the mud suction pipe 9 is higher than the mud discharge port of the mud delivery pipe 5, according to the siphon principle, the sludge in the sedimentation tank can continue to be discharged from the pipeline connected by the mud suction pipe 9, the first connecting pipe 12, the bypass pipe 10, the second connecting pipe 14 and the mud delivery pipe 5, thereby avoiding the blockage caused by the impeller of the mud suction pump 4 being entangled by fibers, hair and other materials when it is in a long-term working state, and can save electricity. The one-way valve 15 of the bypass pipe 10 can prevent the sludge from flowing back.

[0026] Furthermore, the moving component 2 includes a fixed bracket 16, a rotating wheel 17, a driving motor 18 and a guide rail 19. The fixed bracket 16 is respectively installed at the two lower end portions of the working bridge 1. The fixed bracket 16 is provided with a rotating wheel 17. A driving motor 18 for driving the rotating wheel 17 to rotate is provided on one side of the fixed bracket 16. Guide rails 19 that can cooperate with the rotating wheel 17 are respectively provided on the two side walls of the sedimentation tank 6. After the driving motor 17 is powered on, the rotating wheel 17 can rotate on the guide rail 19, so that the entire device can be moved on the sedimentation tank 6.

[0027] Furthermore, the first connecting pipe 12 and the second connecting pipe 14 are respectively provided with three-way joints 20, and both ends of the bypass pipeline 10 are respectively connected to the three-way joints 20. When the bypass pipeline 10 is blocked or damaged, it can be removed from the three-way joints 20 for replacement.

[0028] Furthermore, a plurality of connecting elbows 21 are spaced apart on the mud delivery pipe 5 , and the upper ends of the second connecting pipes 14 are connected to the connecting elbows 21 , respectively.

[0029] Furthermore, the mud gathering plate 8 is V-shaped, and the gathering part of the mud gathering plate 8 is fixed to the connecting flange 13 by welding; the two ends of one of the mud gathering plates 8 are connected to the two ends of the other mud gathering plate 8 by a connecting cross bar 22, and the connecting cross bar 22 is connected to the connecting bracket 3 by a connecting support plate 23. The connecting cross bar 22 makes the overall structure of the mud gathering plate 8 more stable.

[0030] Working principle: When the utility model is working, the sludge in the sedimentation tank 6 is sucked by the sludge pump 7, and then enters the sludge discharge tank 24 through the sludge suction pipe 9, the second connecting pipe 14, the first connecting pipe 12 and the sludge delivery pipe 5. By setting a bypass pipe 10 on the first connecting pipe 12 and the second connecting pipe 14, after the sludge suction pump 7 is started, the sludge is sucked from the sludge suction pipe 9 by the sludge suction pump 7, and then enters the sludge discharge tank 24 through the second connecting pipe 12 and the sludge delivery pipe 5. After the sludge suction pump 7 has been running for a period of time, the sludge suction pump 7 is turned off. Because the lower port of the sludge suction pipe 9 is higher than the sludge discharge port of the sludge delivery pipe 5, according to the siphon principle, the sludge in the sedimentation tank is The sludge can continue to be discharged from the pipeline formed by the sludge suction pipe 9, the first connecting pipe 12, the bypass pipeline 10, the second connecting pipe 14 and the sludge delivery pipe 5, thereby avoiding the blockage caused by the impeller of the sludge pump 4 being entangled by fibers, hair and other materials during long-term working state, and saving electricity; the one-way valve 15 on the bypass pipeline 10 can prevent the sludge from flowing back; when the mud collecting plate 8 moves with the working bridge 1, the sludge can be collected near the sludge suction pipe 9, making the sludge suction work more comprehensive; the bypass pipeline 10 is connected to the first connecting pipe 12 and the second connecting pipe 14 by a three-way joint 20, which is convenient for disassembly and replacement.

[0031] It is understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.

Claims

1. A sludge suction machine with a bypass siphon structure, comprising a working bridge (1), a moving assembly (2), a connecting bracket (3), a sludge suction assembly (4) and a sludge delivery pipe (5), wherein: The working bridge (1) is slidably mounted on the two side walls of the sedimentation tank (6) by means of a moving assembly (2); a plurality of connecting brackets (3) are provided at each section below the working bridge (1); mud suction assemblies (4) are provided on the connecting brackets (3); a transverse mud delivery pipe (5) is provided at the upper end of the connecting bracket (3); one end of the mud delivery pipe (5) is bent downward and extends into the mud discharge trough (24); The mud suction assembly (4) comprises a mud suction pump (7), a mud collecting plate (8), a mud suction pipe (9) and a bypass pipeline (10). The mud suction pump (7) is mounted on a fixing plate (11) at the lower end of the connecting bracket (3). A first connecting pipe (12) is arranged at the input end of the mud suction pump (7). A mud suction pipe (9) is arranged at the lower end of the first connecting pipe (12). Mud collecting plates (8) are arranged at both sides below a connecting flange (13) of the mud suction pipe (9). The output end of the mud suction pump (7) is connected to a mud delivery pipe (5) via a second connecting pipe (14). A bypass pipeline (10) is arranged between the first connecting pipe (12) and the second connecting pipe (14). A one-way valve (15) is arranged in the middle of the bypass pipeline (10). The mud discharge port of the mud delivery pipe (5) is located at a level below a lower port of the mud suction pipe (9).

2. The sludge suction machine with bypass siphon structure according to claim 1 is characterized in that: The moving assembly (2) comprises a fixed bracket (16), a rotating wheel (17), a driving motor (18) and a guide rail (19); the fixed bracket (16) is respectively mounted on two lower end portions of the working bridge (1); a rotating wheel (17) is arranged on the fixed bracket (16); a driving motor (18) for driving the rotating wheel (17) to rotate is arranged on one side of the fixed bracket (16); and guide rails (19) capable of cooperating with the rotating wheel (17) are respectively arranged on two side walls of the sedimentation tank (6).

3. The sludge suction machine with bypass siphon structure according to claim 1 is characterized in that: The first connecting pipe (12) and the second connecting pipe (14) are respectively provided with three-way joints (20), and both ends of the bypass pipeline (10) are respectively connected to the three-way joints (20).

4. The sludge suction machine with a bypass siphon structure according to claim 1 is characterized in that: A plurality of connecting elbows (21) are spaced apart on the mud delivery pipe (5), and the upper ends of the second connecting pipes (14) are respectively connected to the connecting elbows (21).

5. The sludge suction machine with a bypass siphon structure according to claim 1 is characterized in that: The mud gathering plate (8) is V-shaped, and the gathering part of the mud gathering plate (8) is fixed to the connecting flange (13) by welding; the two ends of one mud gathering plate (8) are connected to the two ends of another mud gathering plate (8) by connecting cross bars (22), and the connecting cross bars (22) are connected to the connecting bracket (3) by connecting support plates (23).