Vacuum unit for assistant organic silicon production process

By designing an integrated vacuum unit for silicone preparation, integrating catalytic reactor, pump and rapid refrigeration device, the problem of separation of pumping and cooling processes in the prior art is solved, and a more convenient and economical silicone production process is achieved.

CN222219489UActive Publication Date: 2024-12-24GUANGZHOU DUSHI INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202420744881.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-24
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing vacuum unit for the production process of additive silicone is not integrated, resulting in separation of the vacuum process and the cooling process in the preparation and processing step, increasing mechanical cost and inconvenience in use.

Method used

A silicone preparation integrated vacuum unit is designed, combining catalytic reactor, pump device, rapid refrigeration device and conveyor belt device to achieve integrated operation of pumping and cooling through a machine, reducing the purchasing cost of additional machinery. And improves the convenience of use.

Benefits of technology

The combination of the exhaust vacuum process and the cooling process in the preparation and processing step is achieved, reducing the need for additional machinery, and improving the convenience and cost-effectiveness of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum unit for an assistant organic silicon production process, which comprises an organic silicon preparation integrated vacuum unit, a catalytic reaction furnace, a sucking pump device, a quick refrigerating device, a conveying belt device, a main control table, a hybrid motor device, a refrigerating control table, a cooling disc and a heating layer, a second base is arranged on the right side of the first base, a sucking pump device is installed above the second base, a feeding port is formed in the upper portion of the catalytic reaction furnace, and a discharging port is formed in the lower portion of the catalytic reaction furnace. According to the vacuum unit for the assistant organic silicon production process, through the arrangement of the organic silicon preparation integrated vacuum unit, an air exhaust vacuum procedure in a preparation processing link and a cooling procedure after preparation are conveniently combined together, so that the cost of purchasing extra machinery is reduced, and the production efficiency is improved. And air exhaust and refrigeration operations can be performed through one machine, so that the use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of organic silicon, in particular to a vacuum unit for an auxiliary agent organic silicon production process. Background Art

[0002] Silicone, or organosilicon compound, refers to a compound containing Si-C bonds and at least one organic group directly connected to the silicon atom. It is customary to also regard compounds in which organic groups are connected to silicon atoms through oxygen, sulfur, nitrogen, etc. as organosilicon compounds. Among them, polysiloxanes with silicon-oxygen bonds as the skeleton are the most numerous, most studied, and most widely used type of organosilicon compounds, accounting for more than 90% of the total usage. In the existing technology, the preparation reaction of auxiliary silicone usually adopts the method of oxidation and hydrolysis. The specific steps are to mix the raw materials, heat the reaction under appropriate temperature, pressure and catalytic conditions to obtain the target product. It should be noted that heat may be generated during the reaction, and corresponding measures need to be taken to control the reaction temperature and reaction rate to ensure the accuracy and safety of the reaction.

[0003] However, the vacuum unit used in the general production process of auxiliary silicone is composed of an exhaust pump, a reaction furnace, and a cooling device. Different machines are required to complete the corresponding intelligence, and the entire preparation process cannot be completed in an integrated manner. In addition, the non-integrated device is also inconvenient to transport and move. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a vacuum unit for an auxiliary agent organic silicon production process. By setting up an integrated organic silicon preparation vacuum unit, it is convenient to combine the vacuum extraction process in the preparation and processing link with the cooling process after the preparation is completed, thereby reducing the cost of purchasing additional machinery. Vacuum extraction and refrigeration operations can be performed by one machine, which is more convenient to use.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a vacuum unit for auxiliary silicone production process, including an integrated vacuum unit for silicone preparation, a catalytic reaction furnace, an exhaust pump device, a rapid refrigeration device, a conveyor belt device, a main control console, a mixing motor device, a refrigeration control console, a cooling plate, and a heating layer. The integrated vacuum unit for silicone preparation includes a catalytic reaction furnace, an exhaust pump device, a rapid refrigeration device, and a conveyor belt device. A first base is provided under the catalytic reaction furnace, a second base is provided on the right side of the first base, and an exhaust pump device is installed above the second base. The integrated vacuum unit for silicone preparation is convenient for combining the exhaust vacuum process in the preparation and processing link with the cooling process after the preparation is completed, thereby reducing the cost of purchasing additional machinery. The exhaust and refrigeration operations can be performed by one machine, which is more convenient to use.

[0008] Preferably, an inlet is installed above the catalytic reactor, a discharge port is installed below the catalytic reactor, a heating layer is provided inside the catalytic reactor, a mechanically controlled inlet valve is provided above the inside of the catalytic reactor, the mechanically controlled inlet valve is communicated with the inlet, a mechanically controlled exhaust valve is installed above one side of the catalytic reactor, a mechanically controlled discharge valve is provided below the inside of the catalytic reactor, the mechanically controlled discharge valve is communicated with the discharge port, the catalytic reactor is used for preparing auxiliary silicone production materials, and catalysis is carried out in a vacuum and high-temperature environment.

[0009] Preferably, the vacuum pump device includes a driving motor, a pump body, and a pipeline. The driving motor is installed below the second base, the pump body is installed above the second base, a pipeline is installed above the pump body, and the other side of the pipeline is communicated with a machine-controlled vacuum valve. The driving motor is used to provide energy for the pump body to discharge the air inside the catalytic reactor.

[0010] Preferably, a mixing motor device is installed above the catalytic reactor, a linkage rod is installed below the mixing motor device, the linkage rod is movable inside the catalytic reactor, a plurality of stirring rods are arranged around the linkage rod, a main control console is installed on the front of the catalytic reactor, a display screen is installed on the front of the main control console, a temperature and pressure gauge is arranged on the right side of the display screen, control buttons are installed below the temperature and pressure gauge, a conveyor belt control button is arranged below the display screen, and the stirring rod is used to stir and mix the raw materials after they are placed to enhance the catalytic effect.

[0011] Preferably, the conveyor belt device includes a baffle, an anti-slip conveyor belt, and a control line. A third base is installed below the baffle, an anti-slip conveyor belt is installed inside the baffle, a cooling plate is provided above the anti-slip conveyor belt, one side of the control line is installed on the conveyor belt device, and the other side of the control line is installed below the main control console. The conveyor belt device is used to move the cooling plate to the inside of the rapid refrigeration device for rapid heat dissipation after the cooling plate is loaded with raw materials.

[0012] Preferably, a rapid refrigeration device is provided in the middle of the conveyor belt device, a cooling space is provided inside the rapid refrigeration device, a refrigeration control console is installed on one side of the rapid refrigeration device, a temperature display is provided on the front of the refrigeration control console, an operation indicator light is provided on one side of the temperature display, a refrigeration control line is installed on one side of the refrigeration control console, and the other side of the refrigeration control line is connected to the bottom of the main control console. When the integrated vacuum unit is prepared using silicon, the raw materials are placed into the feed port, the vacuum pump device discharges the air inside the catalytic reactor, the heating layer starts to create a high-temperature environment, the mixing motor device drives the linkage rod to drive the stirring rod to start mixing and catalyzing the raw materials, and finally the raw materials are discharged into the cooling plate through the discharge port, and the conveyor belt device moves the cooling plate to the inside of the rapid refrigeration device to start refrigeration, and finally the preparation production process is completed.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a vacuum unit for the production process of auxiliary agent organic silicon, which has the following beneficial effects:

[0015] 1. By setting up an integrated vacuum unit for silicon preparation, it is convenient to combine the vacuum extraction process in the preparation process with the cooling process after the preparation is completed, reducing the cost of purchasing additional machinery. The vacuum extraction and refrigeration operations can be performed by one machine, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a vacuum unit for an auxiliary agent organic silicon production process.

[0017] Figure 2 The utility model is a schematic diagram of the structure of a catalytic reaction furnace and an air extraction pump device of a vacuum unit used in an auxiliary agent organic silicon production process.

[0018] Figure 3 The utility model is a schematic diagram of the structure of a conveyor belt device of a vacuum unit used in an auxiliary agent organic silicon production process.

[0019] Figure 4 The utility model is a schematic diagram of the internal structure of a catalytic reaction furnace of a vacuum unit used in an auxiliary agent organic silicon production process.

[0020] In the figure: 1. Silicone preparation integrated vacuum unit; 2. Catalytic reactor; 21. Feed inlet; 22. Discharge outlet; 23. Machine-controlled feed valve; 24. Machine-controlled exhaust valve; 25. Machine-controlled discharge valve; 3. Exhaust pump device; 31. Drive motor; 32. Pump body; 33. Pipeline; 4. Rapid refrigeration device; 41. Cooling space; 5. Conveyor belt device; 51. Baffle; 52. Anti-slip conveyor belt; 53. Control line; 6. Main control console; 61. Display screen; 62. Temperature and pressure gauge; 63. Control button; 64. Conveyor belt control button; 7. Mixing motor device; 71. Linkage rod; 72. Stirring rod; 8. Refrigeration control console; 81. Temperature display; 82. Operation indicator light; 83. Refrigeration control line; 9. Cooling plate; 10. Heating layer; 11. First base; 12. Second base; 13. Third base. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-4 As shown, a vacuum unit for an auxiliary agent organic silicon production process comprises an organic silicon preparation integrated vacuum unit 1, a catalytic reaction furnace 2, an exhaust pump device 3, a rapid cooling device 4, a conveyor belt device 5, a main control console 6, a mixing motor device 7, a refrigeration control console 8, a cooling plate 9, and a heating layer 10. The organic silicon preparation integrated vacuum unit 1 comprises the catalytic reaction furnace 2, the exhaust pump device 3, the rapid cooling device 4, and the conveyor belt device 5. A first base 11 is provided below the catalytic reaction furnace 2, a second base 12 is provided on the right side of the first base 11, and an exhaust pump device 3 is installed above the second base 12. The organic silicon preparation integrated vacuum unit 1 is convenient for combining the exhaust vacuum process in the preparation and processing link with the cooling process after the preparation is completed, thereby reducing the cost of purchasing additional machinery. The exhaust and refrigeration operations can be performed by one machine, which is more convenient to use.

[0023] Furthermore, an inlet 21 is installed above the catalytic reactor 2, and an outlet 22 is installed below the catalytic reactor 2. A heating layer 10 is provided inside the catalytic reactor 2. A mechanically controlled inlet valve 23 is provided above the inside of the catalytic reactor 2, and the mechanically controlled inlet valve 23 is communicated with the inlet 21. A mechanically controlled exhaust valve 24 is installed above one side of the catalytic reactor 2, and a mechanically controlled outlet valve 25 is provided below the inside of the catalytic reactor 2, and the mechanically controlled outlet valve 25 is communicated with the outlet 22. The catalytic reactor 2 is used for preparing auxiliary silicone production materials, and catalysis is carried out in a vacuum and high-temperature environment.

[0024] Furthermore, the vacuum pump device 3 includes a driving motor 31, a pump body 32, and a pipeline 33. The driving motor 31 is installed below the second base 12, the pump body 32 is installed above the second base 12, and a pipeline 33 is installed above the pump body 32. The other side of the pipeline 33 is interconnected with the machine-controlled vacuum valve 24. The driving motor 31 is used to provide energy for the pump body 32 to discharge the air inside the catalytic reactor 2.

[0025] Furthermore, a mixing motor device 7 is installed above the catalytic reactor 2, a linkage rod 71 is installed below the mixing motor device 7, the linkage rod 71 moves inside the catalytic reactor 2, a plurality of stirring rods 72 are arranged around the linkage rod 71, a main control console 6 is installed on the front of the catalytic reactor 2, a display screen 61 is installed on the front of the main control console 6, a temperature and pressure gauge 62 is arranged on the right side of the display screen 61, a control button 63 is installed below the temperature and pressure gauge 62, a conveyor belt control button 64 is arranged below the display screen 61, and the stirring rod 72 is used to stir and mix the raw materials after they are placed to enhance the catalytic effect.

[0026] Furthermore, the conveyor belt device 5 includes a baffle 51, an anti-slip conveyor belt 52, and a control line 53. A third base 13 is installed below the baffle 51, an anti-slip conveyor belt 52 is installed inside the baffle 51, a cooling plate 9 is provided above the anti-slip conveyor belt 52, one side of the control line 53 is installed on the conveyor belt device 5, and the other side of the control line 53 is installed below the main control console 6. The conveyor belt device 5 is used to move the cooling plate 9 to the inside of the rapid refrigeration device 4 for rapid heat dissipation after the cooling plate 9 is loaded with raw materials.

[0027] Furthermore, a rapid refrigeration device 4 is provided in the middle of the conveyor belt device 5, a cooling space 41 is provided inside the rapid refrigeration device 4, a refrigeration control console 8 is installed on one side of the rapid refrigeration device 4, a temperature display 81 is provided on the front of the refrigeration control console 8, an operation indicator light 82 is provided on one side of the temperature display 81, a refrigeration control line 83 is installed on one side of the refrigeration control console 8, and the other side of the refrigeration control line 83 is connected to the bottom of the main control console 6. When using the silicon to prepare the integrated vacuum unit 1, by putting the raw materials into the feed port 21, the vacuum pump device 3 discharges the air inside the catalytic reactor 2, the heating layer 10 starts to create a high-temperature environment, and the mixing motor device 7 drives the linkage rod 71 to drive the stirring rod 72 to start mixing and catalyzing the raw materials, and finally discharges them into the cooling plate 9 through the discharge port 22, and the conveyor belt device 5 moves the cooling plate 9 to the inside of the rapid refrigeration device 4 to start refrigeration, and finally completes the preparation production process.

[0028] How it works

[0029] This patent is composed of 1. Silicone preparation integrated vacuum unit; 2. Catalytic reaction furnace; 21. Feed inlet; 22. Discharge outlet; 23. Machine-controlled feed valve; 24. Machine-controlled exhaust valve; 25. Machine-controlled discharge valve; 3. Exhaust pump device; 31. Drive motor; 32. Pump body; 33. Pipeline; 4. Rapid refrigeration device; 41. Cooling space; 5. Conveyor belt device; 51. Baffle; 52. Anti-slip conveyor belt; 53. Control line; 6. Main control console; 61. Display screen; 62. Temperature and pressure gauge; 63. Control button; 64. Conveyor belt control button; 7. Mixing motor device; 71. Linkage rod; 72. Stirring rod; 8. Refrigeration control console; 81. Temperature display; 82. Operation indicator light; 83. Refrigeration control line; 9. Cooling plate; 10. Heating layer; 11. First base; 12, a second base; 13, a third base and other components. The integrated silicon preparation vacuum unit 1 is set up to combine the vacuum extraction process in the preparation process with the cooling process after the preparation is completed, thereby reducing the cost of purchasing additional machinery. The vacuum extraction and refrigeration operations can be performed by one machine, which is more convenient to use. When using the integrated silicon preparation vacuum unit 1, by putting the raw materials into the feed port 21, the vacuum pump device 3 discharges the air inside the catalytic reactor 2, the heating layer 10 starts to create a high-temperature environment, and the mixing motor device 7 drives the linkage rod 71 to drive the stirring rod 72 to start mixing and catalyzing the raw materials, and finally the raw materials are discharged into the cooling plate 9 through the discharge port 22, and the conveyor belt device 5 moves the cooling plate 9 to the inside of the rapid refrigeration device 4 to start refrigeration, and finally the preparation production process is completed.

[0030] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A vacuum unit for an additive organic silicon production process, comprising an organic silicon preparation integrated vacuum unit (1), a catalytic reaction furnace (2), an air pump device (3), a rapid refrigeration device (4), a conveyor belt device (5), a main control console (6), a hybrid motor device (7), a refrigeration control console (8), a cooling plate (9), and a heating layer (10), characterized in that: The integrated vacuum unit (1) for preparing silicon comprises a catalytic reaction furnace (2), an exhaust pump device (3), a rapid cooling device (4), and a conveyor belt device (5); a first base (11) is provided below the catalytic reaction furnace (2); a second base (12) is provided on the right side of the first base (11); and an exhaust pump device (3) is installed above the second base (12).

2. A vacuum unit for the production process of auxiliary silicone according to claim 1, characterized in that: A material inlet (21) is installed above the catalytic reaction furnace (2), a material outlet (22) is installed below the catalytic reaction furnace (2), a heating layer (10) is provided inside the catalytic reaction furnace (2), a machine-controlled material inlet valve (23) is provided above the inside of the catalytic reaction furnace (2), and the machine-controlled material inlet valve (23) is communicated with the material inlet (21), a machine-controlled air extraction valve (24) is installed above one side of the catalytic reaction furnace (2), and a machine-controlled material outlet valve (25) is provided below the inside of the catalytic reaction furnace (2), and the machine-controlled material outlet valve (25) is communicated with the material outlet (22).

3. A vacuum unit for the production process of auxiliary silicone according to claim 2, characterized in that: The vacuum pump device (3) comprises a driving motor (31), a pump body (32), and a pipeline (33); the driving motor (31) is installed below the second base (12); the pump body (32) is installed above the second base (12); a pipeline (33) is installed above the pump body (32); and the other side of the pipeline (33) is communicated with a machine-controlled vacuum valve (24).

4. A vacuum unit for the production process of auxiliary silicone according to claim 3, characterized in that: A hybrid motor device (7) is installed above the catalytic reactor (2), a linkage rod (71) is installed below the hybrid motor device (7), the linkage rod (71) is movable inside the catalytic reactor (2), a plurality of stirring rods (72) are arranged around the linkage rod (71), a main control console (6) is installed on the front of the catalytic reactor (2), a display screen (61) is installed on the front of the main control console (6), a temperature and pressure gauge (62) is arranged on the right side of the display screen (61), a control button (63) is installed below the temperature and pressure gauge (62), and a conveyor belt control button (64) is arranged below the display screen (61).

5. The vacuum unit for the production process of auxiliary agent organic silicon according to claim 4, characterized in that: The conveyor belt device (5) comprises a baffle (51), an anti-skid conveyor belt (52), and a control line (53); a third base (13) is installed below the baffle (51); an anti-skid conveyor belt (52) is installed inside the baffle (51); a cooling plate (9) is provided above the anti-skid conveyor belt (52); one side of the control line (53) is installed on the conveyor belt device (5), and the other side of the control line (53) is installed below the main control console (6).

6. The vacuum unit for the production process of auxiliary silicone according to claim 5, characterized in that: A rapid refrigeration device (4) is provided in the middle of the conveyor belt device (5), a cooling space (41) is provided inside the rapid refrigeration device (4), a refrigeration control console (8) is installed on one side of the rapid refrigeration device (4), a temperature display (81) is provided on the front of the refrigeration control console (8), an operating indicator light (82) is provided on one side of the temperature display (81), a refrigeration control line (83) is installed on one side of the refrigeration control console (8), and the other side of the refrigeration control line (83) is connected to the bottom of the main control console (6).