Recycled asphalt crusher
By adopting multiple cutting and diversion treatment design in the regenerated asphalt crusher, the problems of poor crushing effect and short equipment life are solved, and more efficient asphalt crushing and extending the equipment service life are achieved.
Patent Information
- Application Number
- CN202420400521.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-02
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-02
AI Technical Summary
The existing recycled asphalt crushers have poor crushing effect and short service life of equipment, especially due to the low efficiency and safety risks of equipment due to the different volumes of waste asphalt.
A regenerated asphalt crusher including a support frame, a first crushing mechanism and a second crushing mechanism is designed. The crushing quality is improved through multiple cutting and diversion treatments, and the feeding speed is controlled by a conveying mechanism and a feeding mechanism to avoid stacking and blockage. , extend the life of the equipment.
It improves the quality of asphalt crushing and the service life of the equipment, alleviates processing strength, avoids material accumulation and affects processing quality, and improves the stability and efficiency of the equipment.
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Figure CN222219711U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of monitoring equipment, in particular to a regenerated asphalt crusher. Background Art
[0002] my country's highway construction, especially expressway construction, has gone through more than ten years of development. Every year, more than 10% of the asphalt pavements in the country need to be renovated, and the amount of waste from old asphalt layers reaches three million tons each year. The huge waste of resources and serious pollution to the environment have become problems that the highway industry must face and urgently need to solve.
[0003] Chinese Patent Announcement No.: CN205934655U A waste asphalt mixture regeneration crusher, involving the field of asphalt recovery, includes a bracket, a feed inlet, a crushing part located at the lower end of the feed inlet, a motor that drives the crushing part, a discharge port located at the lower part of the crushing part, and a dust removal port arranged at the upper end of the crushing part; the utility model adopts a steel mesh with a larger aperture and filter brush technology, which can effectively remove the anti-filter fabric generated during use and avoid the safety hazards caused by this in production.
[0004] This patent still has the following problems: this patent uses a crushing part to crush the raw materials, but the volumes of waste asphalt vary. If it only relies on the crushing part for crushing, the crushing effect is not good, and the working intensity of the crushing part is high, and the service life of the equipment is short. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a regenerated asphalt crusher to solve the problem that the equipment proposed in the above background technology is prone to objects blocking its shooting range after installation, the equipment cannot effectively adjust the shooting range, and there are blind spots in monitoring.
[0006] The technical solution of the utility model is:
[0007] A recycled asphalt crusher comprises a support frame, a first crushing mechanism and a second crushing mechanism. A transverse plate is provided in the support frame, and the transverse plate divides the interior of the support frame into a conveying chamber and a crushing chamber. A conveying mechanism for conveying materials is provided in the conveying chamber. A discharge hopper is provided at the bottom of the transverse plate, and transfer frames are provided at both ends of the discharge hopper. A material shifting mechanism for regulating the asphalt discharge speed is provided in the transfer frame. A first discharge pipe and a second discharge pipe connected to the conveying mechanism are provided at the top of the transfer frame. A feed hopper is provided at the top of the support frame. Two first crushing mechanisms are provided. The two first crushing mechanisms are respectively arranged on the two second discharge pipes, and the two first crushing mechanisms are both transmission-connected to the conveying mechanism. The second crushing mechanism is arranged at the bottom end of the discharge hopper.
[0008] Preferably, the material transfer mechanism includes a first stirring roller and a second stirring roller, the first stirring roller and the second stirring roller are symmetrically arranged in the transfer frame, a first round rod is penetrated through the center of the first stirring roller, the first round rod is rotatably connected to the front and rear side walls of the transfer frame, a second round rod is penetrated through the center of the second stirring roller, the second round rod is transmission-connected to the tail end of the first round rod, and a plurality of arc-shaped stirring bars arranged alternately with each other are provided on the outer side walls of the first stirring roller and the second stirring roller.
[0009] Preferably, the conveying mechanism includes a conveying roller, a guide plate and a screen plate. The conveying roller is rotatably connected to the power output shaft of the first driving mechanism. The guide plate is arranged at the center of the conveying roller. The outer wall of the conveying roller is provided with guide grooves symmetrically arranged on the left and right. The cross-section of the guide plate is disc-shaped. There are multiple screen plates. The head ends and tail ends of the multiple screen plates are connected to the inner wall of the first discharge pipe. The multiple screen plates are arranged in an array.
[0010] Preferably, the first crushing mechanism includes a first crushing roller, a rotating rod and a first gear, and two of the first crushing rollers, the rotating rod and the first gear are provided, the two first crushing rollers are located inside the first feeding pipe, the rotating rod runs through the center of the first crushing roller, the two first gears are connected to one end of the rotating rod, the two rotating rods are rotatably connected to the first feeding pipe, and the other end of the rotating rod is drivingly connected to the power output shaft of the first driving mechanism, a plurality of disc-shaped cutters are provided on the outer side walls of the two first crushing rollers, and the two first gears are meshingly arranged.
[0011] Preferably, the second crushing mechanism includes a second crushing roller, two second crushing rollers are provided, the two second crushing rollers are both located in the lower hopper, the two second crushing rollers are in conflict with each other, a rotating rod is provided at the center of the second crushing roller, the rotating rod is rotatably connected to the inner wall of the lower hopper, a second gear is provided at the tail end of the rotating rod, the two second gears are meshingly arranged, the rotating rod is transmission-connected to the first round rod, and a second driving mechanism is provided at the tail end of the rotating rod.
[0012] Preferably, both side walls of the discharge hopper are provided with distribution openings, the inner bottom walls of the two distribution openings are provided with inclined distribution plates, scraper rollers are rotatably provided on the inner side walls of the distribution openings, and the outer side walls of the scraper rollers are provided with multiple rubber plates arranged in a circular array, and the multiple rubber plates are fitted with the outer side walls of the second crushing rollers, and the tail end of the scraper roller is provided with a third gear, and the third gear is meshed with the adjacent second gear.
[0013] Preferably, two guide blocks with trapezoidal cross-sections are provided in the lower hopper, and the tops of the two guide blocks are inclined.
[0014] Firstly, the utility model cuts the asphalt multiple times through the cooperation of the first crushing mechanism and the second crushing mechanism, thereby improving the quality of asphalt crushing. Meanwhile, after multiple cutting processes, the intensity of the equipment on asphalt processing is alleviated, thereby increasing the service life of the equipment.
[0015] Secondly, the utility model uses the conveying mechanism to divert the materials poured into the equipment, and the material-diverting mechanism slows down the asphalt discharge volume and speed, thereby alleviating the asphalt accumulation, avoiding the situation where excessive material accumulation affects the processing quality, alleviating the processing intensity and improving the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front view of the highway intelligent safety monitoring device of the utility model;
[0017] Figure 2 It is a partial structural schematic diagram of the utility model;
[0018] Figure 3 It is a schematic plan cross-sectional view of the utility model;
[0019] Figure 4 for Figure 3 Enlarged view of point A in the middle;
[0020] Figure 5 It is a partial schematic diagram of the guide piece of the component of the utility model;
[0021] Figure 6 It is a partial schematic diagram of the first crushing roller of the utility model.
[0022] In the figure:
[0023] 1. Transfer frame; 2. Horizontal plate; 3. Feed hopper; 4. Support frame; 5. Discharge hopper; 51. Guide block; 52. Discharge plate; 53. Scraper roller; 6. Material shifting mechanism; 61. First shifting roller; 610. First round rod; 62. Second shifting roller; 620. Second round rod; 7. First crushing mechanism; 71. First crushing roller; 72. Rotating rod; 73. First gear; 8. Conveying mechanism; 81. Conveying roller; 82. Guide sheet; 83. Screen plate; 9. First driving mechanism; 10. Second crushing mechanism; 101. Second crushing roller; 102. Rotating rod; 103. Second driving mechanism; 11. First discharge pipe; 12. Second discharge pipe. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-6 The utility model describes the above technical solution in detail through the following embodiments:
[0026] like Figure 1-Figure 6 As shown, the regenerated asphalt crusher of this embodiment includes a support frame 4, a first crushing mechanism 7 and a second crushing mechanism 10. A transverse plate 2 is provided in the support frame 4, and the transverse plate 2 divides the interior of the support frame 4 into a conveying chamber and a crushing chamber. The conveying chamber is provided with a conveying mechanism 8 for conveying materials. A discharge hopper 5 is provided at the bottom of the transverse plate 2. Transfer frames 1 are provided at both ends of the discharge hopper 5. The transfer frame 1 is provided with a material dialing mechanism 6 for regulating the asphalt discharge speed. A first discharge pipe 11 and a second discharge pipe 12 connected to the conveying mechanism 8 are provided at the top of the transfer frame 1. A feed hopper 3 is connected to the top of the support frame 4. Two first crushing mechanisms 7 are provided. The two first crushing mechanisms 7 are respectively arranged on the two second discharge pipes 12, and the two first crushing mechanisms 7 are both connected to the conveying mechanism 8 in a transmission manner. The second crushing mechanism 10 is arranged at the bottom end of the discharge hopper 5.
[0027] Since the bottom of the transfer frame 1 is inclined, the asphalt accumulated on the bottom wall of the transfer frame 1 will move toward the discharge port. At this time, the material-shifting mechanism 6 rotates to push the asphalt through the arc-shaped shifting bar to prevent the asphalt cut by the first crushing mechanism 7 from quickly accumulating on the two second crushing rollers 101, causing accumulation and blockage, and affecting the final extrusion and cutting quality of the asphalt by the second crushing roller 101. Before this, the asphalt can be screened by the sieve plate 83 to determine the size of the asphalt. The larger ones will be preliminarily cut by the first crushing mechanism 7 and then sent to the second crushing roller 101 for cutting. After the sieve plate 83 filters, the smaller particles will be directly transported to the second crushing roller 101 through the first unloading pipe 11 for final cutting, which improves the cutting efficiency and quality, avoids blockage and asphalt accumulation, and also reduces the processing intensity of the second crushing roller 101.
[0028] like Figure 2-Figure 3As shown, the material-moving mechanism 6 includes a first stirring roller 61 and a second stirring roller 62, and the first stirring roller 61 and the second stirring roller 62 are symmetrically arranged in the transfer frame 1. A first round rod 610 is penetrated by the center of the first stirring roller 61, and the first round rod 610 is rotatably connected to the front and rear side walls of the transfer frame 1, and a second round rod 620 is penetrated by the center of the second stirring roller 62, and the second round rod 620 is transmission-connected to the tail end of the first round rod 610. The outer side walls of the first stirring roller 61 and the second stirring roller 62 are provided with a plurality of arc-shaped stirring bars that are staggered with each other, and their main function is to slow down the moving speed and amount of the asphalt accumulated on the inner bottom wall of the transfer frame 1, reduce the amount of asphalt moving toward the discharge port, and avoid excessive asphalt accumulating on the second crushing roller 101, affecting the cutting quality of the asphalt by the second crushing roller 101.
[0029] like Figure 5 As shown, the conveying mechanism 8 includes a conveying roller 81, a guide piece 82 and a sieve plate 83. The conveying roller 81 is rotatably connected to the power output shaft of the first driving mechanism 9. The guide piece 82 is arranged at the center of the conveying roller 81. The outer wall of the conveying roller 81 is provided with guide grooves symmetrically arranged on the left and right. The cross-section of the guide piece 82 is disc-shaped. There are multiple sieve plates 83. The head ends and tail ends of the multiple sieve plates 83 are connected to the inner wall of the first unloading pipe 11. The multiple sieve plates 83 are arranged in an array. Their main function is to divert and transport the asphalt, so that the two first crushing mechanisms 7 can divert excess asphalt and then cut it, thereby reducing the cutting strength of the first crushing mechanism 7 and improving the quality of the initial cutting of large pieces of asphalt. The sieve plate 83 can filter out the asphalt that does not need to be initially processed, thereby improving the cutting efficiency.
[0030] like Figure 6 As shown, the first crushing mechanism 7 includes a first crushing roller 71, a rotating rod 72 and a first gear 73. There are two first crushing rollers 71, two rotating rods 72 and two first gears 73. The two first crushing rollers 71 are located inside the first feeding pipe 11. The rotating rod 72 runs through the center of the first crushing roller 71. The two first gears 73 are connected to one end of the rotating rod 72. The two rotating rods 72 are rotatably connected to the first feeding pipe 11. The other end of the rotating rod 72 is transmission-connected to the power output shaft of the first driving mechanism 9. A plurality of disc-shaped cutters are provided on the outer side walls of the two first crushing rollers 71. The two first gears 73 are meshingly arranged. The large pieces of asphalt screened by the screen plate 83 can be preliminarily cut and processed by the first crushing roller 71. Since the first crushing mechanism 7 is transmission-connected to the conveying mechanism 8, the conveying and cutting are carried out synchronously, which improves the processing efficiency.
[0031] like Figure 3As shown, the second crushing mechanism 10 includes a second crushing roller 101. There are two second crushing rollers 101. The two second crushing rollers 101 are both located in the lower hopper 5. The two second crushing rollers 101 conflict with each other. A rotating rod 102 is provided at the center of the second crushing roller 101. The rotating rod 102 is rotatably connected to the inner wall of the lower hopper 5. A second gear is provided at the tail end of the rotating rod 102. The two second gears are meshed. The rotating rod 102 is transmission-connected to the first round rod 610. A second driving mechanism 103 is provided at the tail end of the rotating rod 102. The second driving mechanism 103 drives the material dispensing mechanism 6 to operate synchronously with the second crushing mechanism 10, so as to reduce the moving speed and the discharge amount of the asphalt and simultaneously realize the secondary cutting and extrusion of the asphalt to improve the processing quality.
[0032] like Figure 3 As shown, both side walls of the lower hopper 5 are provided with distribution openings, and the inner bottom walls of the two distribution openings are provided with distribution plates 52 which are arranged in an inclined shape. A scraper roller 53 is rotatably provided on the inner side wall of the distribution opening, and the outer wall of the scraper roller 53 is provided with a plurality of rubber plates arranged in a circular array, and the plurality of rubber plates are fitted with the outer wall of the second crushing roller 101. A third gear is provided at the tail end of the scraper roller 53, and the third gear is meshed with the adjacent second gear. The distribution openings can divert and discharge the debris scraped by the scraper roller 53 to the two sides of the lower hopper 5, respectively, so as to facilitate the centralized collection of the debris. After the scraper roller 53 cleans the debris remaining on the second crushing roller 101, the second crushing roller 101 can better cut and extrude the asphalt, thereby ensuring the processing quality.
[0033] like Figure 3 As shown, two guide blocks 51 with trapezoidal cross-sections are provided in the discharge hopper 5. The tops of the two guide blocks 51 are inclined to guide the discharge of asphalt, so as to facilitate the second crushing roller 101 to process the asphalt.
[0034] Working principle: First, the first driving mechanism 9 is started, and the conveying mechanism 8 is driven to rotate. The guide grooves provided on the conveying rollers 81 convey the asphalt blocks to the first feeding pipe 11 and the second feeding pipe 12. When the asphalt blocks fall into the first crushing mechanism 7, the two first crushing rollers 71 perform preliminary extrusion and cutting on the materials, and the cut asphalt is accumulated in the transfer frame 1.
[0035] At this time, the second driving mechanism 103 is started to drive the material-moving mechanism 6 to rotate, and the first moving roller 61 rotates to push the accumulated asphalt through the gap of the arc-shaped moving bar to move in the direction of the second crushing roller 101. The two second crushing rollers 101 finally extrude and cut the asphalt blocks. When the scraper roller 53 rotates, the surface of the second crushing roller 101 is cleaned by the rubber sheet, and the cleaned debris falls onto the unloading plate 52, so that personnel can better collect and classify the debris.
Claims
1. A regenerated asphalt crusher, characterized in that: The invention comprises a support frame (4), a first crushing mechanism (7) and a second crushing mechanism (10). A transverse plate (2) is arranged inside the support frame (4), and the transverse plate (2) divides the interior of the support frame (4) into a conveying chamber and a crushing chamber. A conveying mechanism (8) for conveying materials is arranged inside the conveying chamber. A discharge hopper (5) is arranged at the bottom of the transverse plate (2). Transfer frames (1) are arranged at both ends of the discharge hopper (5). A material-discharging mechanism (6) for regulating the discharge speed of asphalt is arranged inside the transfer frame (1). A first discharge pipe (11) and a second discharge pipe (12) connected to the conveying mechanism (8) are arranged at the top of the transfer frame (1). A feed hopper (3) is arranged at the top of the support frame (4). Two first crushing mechanisms (7) are arranged. The two first crushing mechanisms (7) are respectively arranged on two second discharge pipes (12), and the two first crushing mechanisms (7) are both connected to the conveying mechanism (8) in a transmission manner. The second crushing mechanism (10) is arranged at the bottom end of the discharge hopper (5).
2. A regenerated asphalt crusher according to claim 1, characterized in that: The material shifting mechanism (6) comprises a first shifting roller (61) and a second shifting roller (62), wherein the first shifting roller (61) and the second shifting roller (62) are symmetrically arranged in the transfer frame (1), a first round rod (610) is provided through the center of the first shifting roller (61), and the first round rod (610) is rotatably connected to the front and rear side walls of the transfer frame (1), a second round rod (620) is provided through the center of the second shifting roller (62), and the second round rod (620) is transmission-connected to the tail end of the first round rod (610), and a plurality of mutually staggered arrangement are provided on the outer side walls of the first shifting roller (61) and the second shifting roller (62).
3. A regenerated asphalt crusher according to claim 1, characterized in that: The conveying mechanism (8) comprises a conveying roller (81), a guide plate (82) and a screen plate (83); the conveying roller (81) is rotatably connected to the power output shaft of the first driving mechanism (9); the guide plate (82) is arranged at the center of the conveying roller (81); a guide groove symmetrically arranged on the outer side wall of the conveying roller (81); the cross section of the guide plate (82) is disc-shaped; a plurality of screen plates (83) are provided; the head ends and tail ends of the plurality of screen plates (83) are connected to the inner side wall of the first unloading pipe (11); and the plurality of screen plates (83) are arranged in an array.
4. A regenerated asphalt crusher as claimed in claim 3, characterized in that: The first pulverizing mechanism (7) comprises a first pulverizing roller (71), a rotating rod (72) and a first gear (73). The first pulverizing roller (71), the rotating rod (72) and the first gear (73) are each provided with two. The two first pulverizing rollers (71) are located inside the first material discharge pipe (11). The rotating rod (72) passes through the center of the first pulverizing roller (71). The two first gears (73) are both connected to one end of the rotating rod (72). The two rotating rods (72) are rotatably connected to the first material discharge pipe (11). The other end of the rotating rod (72) is transmission-connected to the power output shaft of the first driving mechanism (9). A plurality of disc-shaped cutters are provided on the outer side walls of the two first pulverizing rollers (71). The two first gears (73) are meshedly arranged.
5. A regenerated asphalt crusher as claimed in claim 2, characterized in that: The second pulverizing mechanism (10) comprises a second pulverizing roller (101), two second pulverizing rollers (101) are provided, the two second pulverizing rollers (101) are both located in the lower hopper (5), the two second pulverizing rollers (101) are in contact with each other, a rotating rod (102) is provided at the center of each second pulverizing roller (101), the rotating rod (102) is rotatably connected to the inner wall of the lower hopper (5), a second gear is provided at the tail end of each rotating rod (102), the two second gears are meshed, the rotating rod (102) is transmission-connected to the first round rod (610), and a second driving mechanism (103) is provided at the tail end of the rotating rod (102).
6. A regenerated asphalt crusher as claimed in claim 5, characterized in that: The side walls of the discharge hopper (5) are provided with material distribution openings, and the inner bottom walls of the two material distribution openings are provided with material distribution plates (52) arranged in an inclined shape. A scraper roller (53) is rotatably provided on the inner wall of the material distribution opening, and a plurality of rubber plates arranged in a circular array are provided on the outer wall of the scraper roller (53). The plurality of rubber plates are in contact with the outer wall of the second crushing roller (101), and a third gear is provided at the tail end of the scraper roller (53), and the third gear is meshed with the adjacent second gear.
7. A regenerated asphalt crusher as claimed in claim 6, characterized in that: Two guide blocks (51) with trapezoidal cross sections are arranged in the lower hopper (5), and the tops of the two guide blocks (51) are inclined.
Citation Information
Patent Citations
Waste asphalt mixture breaker of regenerating
CN205934655U
