Graphite spraying device for hard alloy production
By designing a graphite spraying device for cemented carbide production, continuous, batch and automated spraying operations of cemented carbide round cake workpieces are realized, and production costs are reduced by recycling the box, solving the efficiency and cost of large-scale workpiece spraying question.
Patent Information
- Application Number
- CN202420640802.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-30
AI Technical Summary
In the production process of cemented carbide, it is difficult for the existing technology to realize continuous, batch and automated graphite spraying operations of large-scale cemented carbide round cake workpieces. At the same time, there are graphite waste problems, resulting in high production costs.
A graphite spraying device for cemented carbide production is designed, including a chassis, a feed hopper, a horizontal conveying mechanism, a spray gun and a recycling box. The horizontal conveying of workpieces and the spraying of graphite liquid through the conveying structure and belt transmission system are realized. Recycle to ensure that the outer surface of the workpiece is completely sprayed and excess graphite is recovered.
The continuous, batch and automated graphite spraying operations of cemented carbide round cake workpieces have been realized, which reduces production costs, improves economic benefits, and meets the spraying needs of large-scale workpieces.
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Figure CN222219982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hard alloy production, in particular to a graphite spraying device for hard alloy production. Background Art
[0002] Cemented carbide is an alloy material made of hard compounds of refractory metals and bonding metals through powder metallurgy. Cemented carbide has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance and corrosion resistance. In particular, its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has a high hardness at 1000°C. Cemented carbide is widely used as a tool material, such as turning tools, milling cutters, planers, drills, boring tools, etc., for cutting cast iron, non-ferrous metals, plastics, chemical fibers, graphite, glass, stone and ordinary steel. It can also be used to cut difficult-to-process materials such as heat-resistant steel, stainless steel, high manganese steel, tool steel, etc. The production process of cemented carbide includes two steps: compaction and sintering. Before the compacted cemented carbide is sintered (the compacted cemented carbide is a round cake-shaped structure), the staff needs to apply a layer of liquid graphite on the outer surface of the cemented carbide to improve the high temperature resistance of the cemented carbide (graphite is a high temperature resistant material and is not easy to react physically and chemically with cemented carbide products).
[0003] When a large number of carbide round cake workpieces need to be sprayed, it is necessary to consider batch and continuous spraying operations, and also to avoid waste of sprayed graphite liquid and reduce production costs. Therefore, improvements are made to the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a graphite spraying device for cemented carbide production in view of the above problems, which can realize continuous, batch and automatic graphite liquid spraying operation on cemented carbide round cake workpieces, and can completely spray the outer surface of the cemented carbide round cake workpiece in place. At the same time, a recovery box is also provided, which can recover excess graphite liquid, reduce the production cost of the enterprise, improve economic benefits, and meet the graphite spraying operation of large quantities of cemented carbide round cake workpieces.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A graphite spraying device for cemented carbide production comprises a chassis, a feed hopper is arranged on the upper part of the chassis, a conveying structure is arranged below the feed hopper and obliquely inside the chassis for conveying workpieces one by one to a horizontal conveying mechanism, the horizontal conveying mechanism enables the workpieces to be rolled and transported in a horizontal direction, a second spraying gun for spraying graphite liquid on the outer cylindrical surface of the workpiece is arranged above the horizontal conveying mechanism, a first spraying gun for spraying graphite liquid on the circular surface of the workpiece is symmetrically arranged on both sides of the horizontal conveying mechanism, and a recovery box for recovering graphite liquid is arranged below the horizontal conveying mechanism.
[0007] As a further improvement of the above scheme, the conveying structure includes a conveying roller, a conveying belt is arranged on the outer surface of the conveying roller, a pushing plate is arranged on the conveying belt, and the inclined lower end of the conveying belt is located above the side of the horizontal conveying mechanism.
[0008] As a further improvement of the above solution, the first driven pulley at one end of the conveying roller is drivingly connected to the first driving pulley at the output shaft end of the first motor through a first belt.
[0009] As a further improvement of the above solution, the horizontal conveying mechanism includes a frame body, a plurality of conveying rollers are horizontally rotatably arranged in the frame body, and side rails are symmetrically arranged on both sides of the frame body.
[0010] As a further improvement of the above solution, the second driven pulley at one end of the conveying roller is transmission-connected to the second driving pulley at the output shaft end of the second motor via a second belt, and adjacent conveying rollers are transmission-connected via a chain.
[0011] As a further improvement of the above scheme, the second spray gun and the first spray gun are both connected to the first pipeline, the first pipeline is connected to the output end of the first pump body, and the second pipeline connected to the input end of the first pump body extends to connect to the lower part of the liquid storage tank, and the graphite liquid is stored in the liquid storage tank.
[0012] As a further improvement of the above solution, the fourth pipeline arranged at the lower part of the recovery box body extends to connect to the output end of the second pump body, and the third pipeline arranged at the output end of the second pump body extends to connect to the liquid storage tank.
[0013] As a further improvement of the above solution, a movable door is hingedly provided on the top of the chassis, a cover is provided above the second spray gun, and the first spray gun is provided on a side support plate.
[0014] Compared with the prior art, the utility model has the following beneficial effects: it can realize continuous, batch and automatic graphite liquid spraying operation on cemented carbide round cake workpieces, can completely spray the outer surface of the cemented carbide round cake workpiece in place, and is also provided with a recovery box, which can recover excess graphite liquid, thereby reducing the production cost of the enterprise, improving economic benefits, and meeting the graphite spraying operation of a large number of cemented carbide round cake workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of the utility model.
[0016] Figure 2 It is a partially enlarged schematic diagram of the conveying structure position of the utility model.
[0017] Figure 3 It is a partially enlarged schematic diagram of the location of the horizontal transmission mechanism of the utility model.
[0018] The text labels in the figure are as follows: 1. workpiece; 2. feed hopper; 3. chassis; 4. conveying structure; 5. horizontal conveying mechanism; 6. recovery chassis; 7. movable door; 8. side support plate; 9. first spray gun; 10. first pipeline; 11. cover body; 12. second spray gun; 13. first pump body; 14. second pipeline; 15. liquid storage tank; 16. third pipeline; 17. second pump body; 18. fourth pipeline; 401. conveying roller; 402. first driven pulley; 403. first belt; 404. first motor; 405. first driving pulley; 406. push plate; 407. conveyor belt; 501. second motor; 502. second driving pulley; 503. second belt; 504. second driven pulley; 505. frame body; 506. side railing; 507. conveying roller. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution, the utility model is described in detail below in conjunction with embodiments. The description in this section is only exemplary and explanatory and should not have any limiting effect on the protection scope of the utility model.
[0020] like Figure 1-3 As shown, the specific scheme of this embodiment is: a graphite spraying device for cemented carbide production, including a chassis 3, a feed hopper 2 is arranged on the upper part of the chassis 3, a conveying structure 4 is arranged below the feed hopper 2 and obliquely inside the chassis 3 for conveying workpieces 1 one by one to the horizontal conveying mechanism 5, the horizontal conveying mechanism 5 enables the workpiece 1 to be rolled and transported in the horizontal direction, a second spraying gun 12 for spraying graphite liquid on the outer cylindrical surface of the workpiece 1 is arranged above the horizontal conveying mechanism 5, a first spraying gun 9 for spraying graphite liquid on the circular surface of the workpiece 1 is symmetrically arranged on both sides of the horizontal conveying mechanism 5, and a recovery box 6 for recovering graphite liquid is arranged below the horizontal conveying mechanism 5.
[0021] Specifically, the workpiece 1 is in a round cake structure, and the material enters the conveyor belt 407 from the feed hopper 2, driving the first motor 404, the conveying roller 401 to rotate, and the conveyor belt 407 and the push plate 406 drive the workpiece 1 to be transported to the conveying roller 507, driving the second motor 501, and the conveying roller 507 to rotate, so that the workpiece 1 rolls, and when passing the positions of the second spray gun 12 and the first spray gun 9, the outer cylindrical surface and the circular surface of the workpiece 1 are sprayed with graphite liquid respectively. The industrialization degree is high, which can meet the production and processing needs of large quantities of cemented carbide workpieces 1.
[0022] like Figure 1 As shown, as a preferred embodiment of the above embodiment, the conveying structure 4 includes a conveying roller 401, a conveying belt 407 is arranged on the outer surface of the conveying roller 401, a push plate 406 is arranged on the conveying belt 407, and the inclined lower end of the conveying belt 407 is located on the upper side of the horizontal conveying mechanism 5.
[0023] Specifically, the conveying structure 4 is used to convey the workpieces 1 one by one to the horizontal conveying mechanism 5 , thereby providing basic conditions for the subsequent operation of spraying graphite liquid.
[0024] like Figure 1 As shown, as a preferred embodiment of the above embodiment, the first driven pulley 402 at one end of the conveying roller 401 is transmission-connected to the first driving pulley 405 at the output shaft end of the first motor 404 through the first belt 403 .
[0025] Specifically, the first motor 404 is driven to rotate the conveying roller 401 , and the conveying belt 407 and the push plate 406 drive the workpiece 1 to be transported to the conveying roller 507 .
[0026] like Figure 1 As shown, as a preferred embodiment of the above embodiment, the horizontal conveying mechanism 5 includes a frame body 505 , a plurality of conveying rollers 507 are horizontally rotatably arranged in the frame body 505 , and side rails 506 are symmetrically arranged on both sides of the frame body 505 .
[0027] Specifically, the provision of the side rails 506 is conducive to realizing the horizontal conveying operation of the workpiece 1 on the conveying roller 507 .
[0028] like Figure 1 As shown, as a preferred embodiment of the above embodiment, the second driven pulley 504 at one end of the conveying roller 507 is transmission-connected to the second driving pulley 502 at the output shaft end of the second motor 501 through the second belt 503, and adjacent conveying rollers 507 are transmission-connected through a chain.
[0029] Specifically, the second motor 501 is driven to rotate the conveying roller 507, thereby transporting the workpiece 1 to the graphite liquid spraying station.
[0030] like Figure 1 As shown, as a preferred embodiment of the above embodiment, the second spray gun 12 and the first spray gun 9 are both connected to the first pipe 10, the first pipe 10 is connected to the output end of the first pump body 13, and the second pipe 14 connected to the input end of the first pump body 13 extends to connect the lower part of the liquid storage tank 15, and the graphite liquid is stored in the liquid storage tank 15.
[0031] Specifically, the liquid storage tank 15 serves to store graphite liquid.
[0032] like Figure 1 As shown, as a preferred embodiment of the above embodiment, the fourth pipe 18 provided at the lower part of the recovery box 6 extends to connect to the output end of the second pump body 17 , and the third pipe 16 provided at the output end of the second pump body 17 extends to connect to the liquid storage tank 15 .
[0033] Specifically, the provision of the recovery box 6 is conducive to the recovery and reuse of excess graphite spray liquid, thereby reducing the production cost of the enterprise and improving the economic benefits.
[0034] like Figure 1 As shown, as a preferred embodiment of the above embodiment, a movable door 7 is hingedly provided on the top of the chassis 3 , a cover 11 is provided above the second spray gun 12 , and the first spray gun 9 is provided on the side support plate 8 .
[0035] Specifically, a movable door 7 is hingedly provided on the top of the chassis 3 , which is conducive to the installation, debugging and maintenance operations of various components in the chassis 3 by the staff.
[0036] The specific working principle of the utility model is as follows: the workpiece 1 is in a round cake structure, the material enters the conveyor belt 407 from the feed hopper 2, drives the first motor 404, the conveyor roller 401 rotates, the conveyor belt 407 and the push plate 406 drive the workpiece 1 to be transported to the conveying roller 507, drives the second motor 501, the conveying roller 507 rotates, and makes the workpiece 1 roll. When passing the positions of the second spray gun 12 and the first spray gun 9, the outer cylindrical surface and the circular surface of the workpiece 1 are sprayed with graphite liquid respectively. The industrialization degree is high and the production and processing needs of large quantities of cemented carbide workpieces 1 are met.
[0037] It should be noted that, in this article, the terms include, contain or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Specific examples are used in this article to illustrate the principle and implementation of the technical solution of the utility model. The above examples are only used to help understand the method and core idea of the utility model. The above are only preferred implementations of the utility model. It should be pointed out that due to the limitations of textual expression and the objective existence of infinite specific structures, for ordinary technicians in this technical field, without departing from the principle of the utility model, several improvements, modifications or changes can be made, and the above technical features can also be combined in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without improvement, should be regarded as the protection scope of the utility model.
Claims
1. A graphite spraying device for cemented carbide production, characterized in that: The invention comprises a chassis (3), a feed hopper (2) is arranged on the upper part of the chassis (3), a conveying structure (4) is arranged below the feed hopper (2) and inside the chassis (3) and is used to convey workpieces (1) one by one to a horizontal conveying mechanism (5), the horizontal conveying mechanism (5) causes the workpieces (1) to be rolled and transported in a horizontal direction, a second spraying gun (12) is arranged above the horizontal conveying mechanism (5) and is used to spray graphite liquid on the outer cylindrical surface of the workpiece (1), first spraying guns (9) are symmetrically arranged on both sides of the horizontal conveying mechanism (5) and are used to spray graphite liquid on the circular surface of the workpiece (1), and a recovery box (6) is arranged below the horizontal conveying mechanism (5) and is used to recover the graphite liquid.
2. A graphite spraying device for cemented carbide production according to claim 1, characterized in that: The conveying structure (4) comprises a conveying roller (401), a conveying belt (407) is arranged on the outer surface of the conveying roller (401), a pushing plate (406) is arranged on the conveying belt (407), and the inclined lower end of the conveying belt (407) is located above the side of the horizontal conveying mechanism (5).
3. A graphite spraying device for cemented carbide production according to claim 2, characterized in that: The first driven pulley (402) at one end of the conveying roller (401) is transmission-connected to the first driving pulley (405) at the output shaft end of the first motor (404) via a first belt (403).
4. A graphite spraying device for cemented carbide production according to claim 3, characterized in that: The horizontal conveying mechanism (5) comprises a frame body (505), a plurality of conveying rollers (507) are horizontally rotatably arranged in the frame body (505), and side rails (506) are symmetrically arranged on both sides of the frame body (505).
5. A graphite spraying device for cemented carbide production according to claim 4, characterized in that: The second driven pulley (504) at one end of the conveying roller (507) is connected to the second driving pulley (502) at the output shaft end of the second motor (501) through a second belt (503), and adjacent conveying rollers (507) are connected through chain transmission.
6. A graphite spraying device for cemented carbide production according to claim 5, characterized in that: The second spray gun (12) and the first spray gun (9) are both connected to the first pipeline (10), the first pipeline (10) is connected to the output end of the first pump body (13), and the second pipeline (14) connected to the input end of the first pump body (13) extends to connect to the lower part of the liquid storage tank (15), and the graphite liquid is stored in the liquid storage tank (15).
7. A graphite spraying device for cemented carbide production according to claim 6, characterized in that: A fourth pipeline (18) provided at the lower part of the recovery box (6) extends to connect to the output end of the second pump body (17), and a third pipeline (16) provided at the output end of the second pump body (17) extends to connect to the liquid storage tank (15).
8. A graphite spraying device for cemented carbide production according to claim 7, characterized in that: A movable door (7) is hingedly arranged on the top of the chassis (3), a cover (11) is arranged above the second spray gun (12), and the first spray gun (9) is arranged on the side support plate (8).
Citation Information
Cited By
Graphite spraying device for hard alloy production
CN224308710U
