Clamping type double-sided cleaning device for chaff guide

By designing a clamped guide foil double-sided cleaning device, the combination of automation and replaceable cleaning blocks is used to solve the problem of double-sided cleaning of guide foil, improving capacitor quality and production efficiency, and reducing labor and maintenance costs.

CN222220379UActive Publication Date: 2024-12-24WUJIANG FEILE TIANHE ELECTRONIC MATERIAL CO LTD
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Patent Information

Application Number
CN202420868971.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-24
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The prior art cannot efficiently clean the double side of the guide foil strip, resulting in tiny foreign matter, burrs or foil ash being brought into the capacitor core during the capacitor winding process, affecting the quality of the capacitor.

Method used

A clamped foil double-sided cleaning device is designed, including a support plate, a drive motor, a winding gear, a winding gear, a winding belt, a gripper roller and an alternative front and rear cleaning block, which is realized by these components. Automatic production, rolling and double-sided cleaning of guide foil strips.

Benefits of technology

It realizes efficient cleaning of the double-sided foil strips, avoids foreign matter, burrs or foil ash entering the capacitor core, improves the quality of the capacitor, reduces labor and time costs, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping type guide chaff double-face cleaning device which comprises a supporting plate and supporting legs arranged at the four corners of the bottom of the supporting plate, an unwinding shaft and a winding shaft are arranged on the two sides of the supporting plate respectively, a bottom plate is arranged at the bottom of the unwinding shaft, an unwinding gear is arranged below the bottom plate, and an unwinding shaft is arranged on the winding shaft. A roll outlet belt is arranged between the two roll outlet gears, a plurality of pairs of rotating shafts are arranged on the supporting plate, clamping rollers are arranged on the rotating shafts, a plurality of rotating rollers are arranged on the supporting plate, a pair of front mounting frames are arranged on the supporting plate, a front cleaning block is arranged in the middle of each front mounting frame, and a pair of rear cleaning blocks are arranged in the middle of each front mounting frame. A pair of rear mounting frames are arranged on the supporting plate, rear cleaning blocks are arranged on the rear mounting frames, and the driving motor is externally connected with a power source to supply power. And tiny foreign matters, burrs or foil ash are prevented from being brought into the capacitor core in the capacitor winding process to influence the quality of the capacitor.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to capacitor production and processing, and specifically relates to a clamping type foil guide double-sided cleaning device. Background Art

[0002] The finished capacitor is mainly composed of an aluminum shell, a battery cell, a cover plate, a washer, a foil strip and a protective film. There are two extended foil strips on the battery cell, one for the positive electrode and the other for the negative electrode. The foil strips are generally made of aluminum. For qualified capacitor products, the foil strips must be neat and tidy, and no foreign matter, foil dust, burrs, etc. can appear on the surface. In the current capacitor production process, in order to ensure that the foil strips are neat and tidy and free of burrs, the surface of the foil strips is cleaned manually or automatically by a machine.

[0003] However, whether it is manual cleaning or cleaning with a brush on the machine equipment, only one side of the foil guide strip is cleaned, and double-sided cleaning is not possible. In addition, due to the gaps between the brushes, tiny foreign matter or burrs attached to the foil guide strip cannot be completely cleaned, resulting in tiny foreign matter, burrs or foil dust being brought into the capacitor core during the capacitor winding process, thereby affecting the quality of the capacitor. Utility Model Content

[0004] The purpose of the utility model is to provide a clamping double-sided cleaning device for a foil guide strip, so as to solve the problem proposed in the above-mentioned background technology that whether it is manual cleaning or brush cleaning on a machine device, only one side of the foil guide strip is cleaned, and double-sided cleaning cannot be performed, and because of the gaps between the brushes, tiny foreign matter or burrs attached to the foil guide strip cannot be completely cleaned, resulting in tiny foreign matter, burrs or foil dust being brought into the capacitor core during the capacitor winding process, thereby affecting the quality of the capacitor.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clamping foil guide double-sided cleaning device, comprising a support plate and support legs arranged at the four corners of the bottom of the support plate;

[0006] A mounting plate is provided on the support plate, a driving motor is provided above the mounting plate, a winding gear is provided below the driving motor, a discharging gear is provided below the winding gear, a discharging shaft and a discharging shaft are respectively provided on both sides of the support plate, a bottom plate is provided at the bottom of the discharging shaft, a discharging gear is provided below the bottom plate, a discharging belt is provided between the two discharging gears, a plurality of pairs of rotating shafts are provided on the support plate, clamping rollers are provided on the rotating shafts, a plurality of rotating rollers are provided on the support plate, a pair of front mounting frames are provided on the support plate, a front cleaning block is provided in the middle of the front mounting frames, a pair of rear mounting frames are provided on the support plate, a rear cleaning block is provided on the rear mounting frames, and the driving motor is powered by an external power supply.

[0007] Preferably, the unwinding shaft, the bottom plate and the unwinding gear are integrally connected, the unwinding shaft is rotatably connected to the support plate, the foil guide roll can be sleeved on the unwinding shaft, and the unwinding belt is meshed with the unwinding gear.

[0008] Preferably, a mounting plate is also provided at the bottom of the winding shaft, the winding shaft is rotatably connected to the mounting plate, a rotating rod is provided at the bottom of the winding shaft, a winding gear is provided on the rotating rod, a winding belt is provided between the two winding gears, and the winding gear has the same diameter as the unwinding gear.

[0009] Preferably, the mounting plate is fixedly connected to the support plate, the rotating shaft is rotatably connected to the support plate, the clamping roller is sleeved with the rotating shaft, and the rotating roller is rotatably connected to the support plate.

[0010] Preferably, the front mounting frame and the rear mounting frame are fixedly connected to the support plate, the insertion rod is fixedly connected to the front mounting frame, the front cleaning block is plugged into the insertion rod, and the rear cleaning block is plugged into the rear mounting frame.

[0011] Preferably, the foil guide strip passes between the clamping roller, the front cleaning block and the rear cleaning block, and the clamping roller, the front cleaning block and the rear cleaning block are replaceable components. Clamping rollers of different diameters and front cleaning blocks and rear cleaning blocks of different thicknesses can be replaced according to the foil guide strips of different thicknesses.

[0012] Preferably, a dust leakage groove is provided on the support plate below the front mounting frame and the rear mounting frame, and the dust cleaned by the front cleaning block and the rear cleaning block can leak to the bottom of the support plate through the dust leakage groove.

[0013] Compared with the prior art, the utility model provides a clamping type foil guide double-sided cleaning device, which has the following beneficial effects:

[0014] 1. By setting the unwinding shaft, unwinding gear, unwinding belt and other components and starting the driving motor, the foil guide strip can be automatically produced and reeled, which improves production efficiency and reduces labor costs. The setting of the clamping roller can limit the position of the foil guide strip. Since the diameter of the unwinding gear is the same as that of the unwinding gear, the unwinding and reeling speeds of the unwinding shaft and the rewinding shaft are kept consistent, so that the unwinding shaft remains stable during the pulling process and does not deviate from the motion track, thereby ensuring the stability and quality of the production process;

[0015] By setting the front cleaning block and the rear cleaning block, tiny foreign matter, burrs and foil dust on the foil guide strip can be cleaned, ensuring the cleaning effect and preventing the foil guide strip from bringing these tiny foreign matter, burrs or foil dust into the capacitor core during the capacitor winding process during the production process, thereby affecting the capacitor quality. The foil guide strip can be quickly reeled up by the reel-up shaft, saving time and effort and reducing the labor cost and time cost in the production process. The setting and function of the device can efficiently clean both sides of the foil guide strip, ensuring the product quality of the foil guide strip and saving labor cost and time cost at the same time.

[0016] 2. Through the setting of the dust leakage chute, the cleaned dust can directly fall to the bottom of the support plate, avoiding the accumulation of dust on the support plate, maintaining a clean environment, and reducing the frequency of cleaning work, which is conducive to the hygiene and tidiness of the working environment. The clamping roller, front cleaning block and rear cleaning block are replaceable parts and can be replaced when damaged or worn, which can extend the service life of the mechanical device and reduce maintenance costs and time costs;

[0017] By replacing clamping rollers of different diameters and cleaning blocks of different thicknesses, it can adapt to foil guide strips of different thicknesses, thereby improving the applicability and flexibility of the mechanical device and meeting production requirements of different specifications. Due to the convenience of maintenance and replacement of parts, it can reduce downtime caused by equipment failure and improve production efficiency and equipment reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the operating structure of the utility model.

[0019] Figure 2 For the utility model Figure 1 Schematic diagram of the local structure.

[0020] Figure 3 It is a schematic diagram of the overall structure of the utility model.

[0021] Figure 4 It is a structural schematic diagram of the utility model.

[0022] In the figure: 1. driving motor; 2. rear mounting frame; 3. rear cleaning block; 4. supporting legs; 5. supporting plate; 6. winding shaft; 7. rotating roller; 8. front mounting frame; 9. front cleaning block; 10. plug rod; 11. rotating shaft; 12. clamping roller; 13. foil guide strip; 14. unwinding shaft; 15. foil guide roll; 16. bottom plate; 17. unwinding gear; 18. unwinding belt; 19. mounting plate; 20. winding belt; 21. ash leakage trough; 22. rotating rod; 23. winding gear. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides Figure 1-4 A clamping foil guide double-sided cleaning device shown includes a support plate 5 and support legs 4 arranged at four corners of the bottom of the support plate 5;

[0025] A mounting plate 19 is provided on the support plate 5, a driving motor 1 is provided above the mounting plate 19, a winding gear 23 is provided below the driving motor 1, a discharging gear 17 is provided below the winding gear 23, a discharging shaft 14 and a discharging shaft 6 are provided on both sides of the support plate 5, a bottom plate 16 is provided at the bottom of the discharging shaft 14, a discharging gear 17 is provided below the bottom plate 16, and a discharging belt 18 is provided between the two discharging gears 17, a plurality of pairs of rotating shafts 11 are provided on the support plate 5, a clamping roller 12 is provided on the rotating shaft 11, a plurality of rotating rollers 7 are provided on the support plate 5, a pair of front mounting frames 8 are provided on the support plate 5, a front cleaning block 9 is provided in the middle of the front mounting frames 8, a pair of rear mounting frames 2 are provided on the support plate 5, a rear cleaning block 3 is provided on the rear mounting frames 2, and the driving motor 1 is powered by an external power supply.

[0026] In this embodiment, the design of the double-sided cleaning device of the foil guide strip is to make the foil guide strip 13 neat and tidy, and no foreign matter, foil dust, burrs, etc. appear on the surface, so as to ensure that the foil guide strip 13 is neat and free of burrs, etc. in the subsequent capacitor production process. The use steps of the device are as follows: first, the foil guide roll 15 is inserted into the unwinding shaft 14, and then the foil guide strip 13 is pulled out, and one end of the foil guide strip 13 is passed through the clamping roller 12, the front cleaning block 9, the rear cleaning block 3, and the rotating roller 7 in turn, and finally rolled on the winding shaft 6, and then the driving motor 1 is started to drive the unwinding shaft 14 and the winding shaft 6 to rotate at the same time, and in the process of unwinding and winding the foil guide strip 13, the surface of the foil guide strip 13 is cleaned in turn by the clamping roller 12, the front cleaning block 9 and the rear cleaning block 3. At the same time, when installing the foil guide strip 13, the operator should pay attention to the fact that the foil guide strip 13 is in a taut state to avoid the foil guide strip 13 from being twisted or not cleaned in place.

[0027] like Figure 1 , Figure 2 and Figure 4As shown, the unwinding shaft 14, the bottom plate 16 and the unwinding gear 17 are integrally connected, the unwinding shaft 14 is rotatably connected to the support plate 5, the unwinding shaft 14 can be covered with a foil guide roll 15, the unwinding belt 18 and the unwinding gear 17 are meshed, a mounting plate 19 is also provided at the bottom of the reeling shaft 6, the reeling shaft 6 is rotatably connected to the mounting plate 19, a rotating rod 22 is provided at the bottom of the reeling shaft 6, a rewinding gear 23 is provided on the rotating rod 22, a rewinding belt 20 is provided between the two rewinding gears 23, the rewinding gear 23 has the same diameter as the unwinding gear 17, the mounting plate 19 is fixedly connected to the support plate 5, the rotating shaft 11 and The support plate 5 is rotatably connected, the clamping roller 12 is sleeved with the rotating shaft 11, the rotating roller 7 is rotatably connected to the support plate 5, the front mounting frame 8 and the rear mounting frame 2 are fixedly connected to the support plate 5, the insertion rod 10 is fixedly connected to the front mounting frame 8, the front cleaning block 9 is plugged with the insertion rod 10, and the rear cleaning block 3 is plugged with the rear mounting frame 2. The foil guide strip 13 passes through the clamping roller 12, the front cleaning block 9 and the rear cleaning block 3. The clamping roller 12, the front cleaning block 9 and the rear cleaning block 3 are replaceable components. The clamping rollers 12 of different diameters and the front cleaning blocks 9 and the rear cleaning blocks 3 of different thicknesses can be replaced according to the foil guide strips of different thicknesses.

[0028] Preferably, through the arrangement of the unwinding shaft 14, the unwinding gear 17, the unwinding belt 18, the winding belt 20, the winding gear 23 and the driving motor 1, after the foil guide roll 15 is inserted on the unwinding shaft 14, the driving motor 1 can be started, and at this time the driving motor 1 can drive the unwinding gear 17 and the winding gear 23 at the bottom to rotate, thereby driving the unwinding belt 18 and the winding belt 20 to move, so that the unwinding shaft 14 and the winding shaft 6 rotate together. Since the diameters of the unwinding gear 17 and the winding gear 23 are the same, in the process of the driving motor 1 driving the unwinding gear 17 and the winding gear 23 to rotate, the rotation speeds of the unwinding gear 17 and the winding gear 23 can be ensured to be consistent, and thus the unwinding gear 17 and the winding gear 23 can be driven to rotate. To ensure that the unwinding shaft 14 and the winding shaft 6 remain synchronized during the process of reeling in and out the foil roll, the clamping roller 12, the front cleaning block 9 and the rear cleaning block 3 are set, and the clamping roller can limit the position of the foil guide strip 13 to ensure that the foil guide strip 13 remains stable during the pulling process and does not deviate from the moving track. When the foil guide strip 13 passes through the middle of the front cleaning block 9 and the rear cleaning block 3 in turn, the cleaning blocks on both sides can directly clean the two sides of the foil guide strip 13, and after being cleaned by the front cleaning block 9, the two sides of the foil guide strip 13 can be cleaned multiple times by passing through the rear cleaning block 3 again, thereby ensuring the cleaning effect, and the foil guide strip 13 can be quickly reeled up by the reeling shaft 6, saving time and effort.

[0029] like Figure 3 As shown, a dust leakage groove 21 is provided on the support plate 5 below the front mounting frame 8 and the rear mounting frame 2, and the dust cleaned by the front cleaning block 9 and the rear cleaning block 3 can leak to the bottom of the support plate 5 through the dust leakage groove 21.

[0030] Preferably, through the setting of the ash leakage groove 21, when the foil guide strip 13 passes through the cleaning block, the cleaned dust will fall directly to the bottom of the support plate 5 through the ash leakage groove 21, preventing dust from accumulating on the support plate 5, thereby ensuring the cleaning effect of the foil guide strip 13 on the support plate 5.

[0031] Optionally, the clamping roller 12, the front cleaning block 9 and the rear cleaning block 3 are replaceable parts, which can be replaced when damaged, and by replacing the clamping rollers 12 of different diameters and the cleaning blocks of different thicknesses, the foil guide strips 13 of different thicknesses can be clamped and cleaned.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A clamping type foil guide double-sided cleaning device, comprising a support plate (5) and support legs (4) arranged at four corners of the bottom of the support plate (5); Features: The support plate (5) is provided with a mounting plate (19), a driving motor (1) is provided above the mounting plate (19), a winding gear (23) is provided below the driving motor (1), a discharging gear (17) is provided below the winding gear (23), a discharging shaft (14) and a winding shaft (6) are provided on both sides of the support plate (5), a bottom plate (16) is provided at the bottom of the discharging shaft (14), a discharging gear (17) is provided below the bottom plate (16), and a reel (17) is provided between the two discharging gears (17). A roll-out belt (18) is arranged on the support plate (5), a plurality of pairs of rotating shafts (11) are arranged on the rotating shafts (11), a clamping roller (12) is arranged on the support plate (5), a plurality of rotating rollers (7) are arranged on the support plate (5), a pair of front mounting frames (8) are arranged on the support plate (5), a front cleaning block (9) is arranged in the middle of the front mounting frames (8), a pair of rear mounting frames (2) are arranged on the support plate (5), a rear cleaning block (3) is arranged on the rear mounting frames (2), and the driving motor (1) is powered by an external power supply.

2. A clamping type foil guide double-sided cleaning device according to claim 1, characterized in that: The unwinding shaft (14), the bottom plate (16) and the unwinding gear (17) are integrally connected, the unwinding shaft (14) is rotatably connected to the support plate (5), the foil guide roll (15) can be sleeved on the unwinding shaft (14), and the unwinding belt (18) is meshed with the unwinding gear (17).

3. A clamping type foil guide double-sided cleaning device according to claim 2, characterized in that: A mounting plate (19) is also provided at the bottom of the reeling shaft (6), and the reeling shaft (6) is rotatably connected to the mounting plate (19). A rotating rod (22) is provided at the bottom of the reeling shaft (6), and a reeling gear (23) is provided on the rotating rod (22). A reeling belt (20) is provided between the two reeling gears (23), and the reeling gear (23) has the same diameter as the unwinding gear (17).

4. A clamping type foil guide double-sided cleaning device according to claim 3, characterized in that: The mounting plate (19) is fixedly connected to the support plate (5), the rotating shaft (11) is rotatably connected to the support plate (5), the clamping roller (12) is sleeved with the rotating shaft (11), and the rotating roller (7) is rotatably connected to the support plate (5).

5. A clamping type foil guide double-sided cleaning device according to claim 4, characterized in that: The front mounting frame (8) and the rear mounting frame (2) are fixedly connected to the support plate (5), the insertion rod (10) is fixedly connected to the front mounting frame (8), the front cleaning block (9) is plugged into the insertion rod (10), and the rear cleaning block (3) is plugged into the rear mounting frame (2).

6. A clamping type foil guide double-sided cleaning device according to claim 5, characterized in that: The foil guide strip (13) passes through between the clamping roller (12), the front cleaning block (9) and the rear cleaning block (3); the clamping roller (12), the front cleaning block (9) and the rear cleaning block (3) are replaceable components; clamping rollers (12) of different diameters and front cleaning blocks (9) and rear cleaning blocks (3) of different thicknesses can be replaced according to the foil guide strip of different thicknesses.

7. A clamping type foil guide double-sided cleaning device according to claim 1, characterized in that: A dust leakage groove (21) is provided on the support plate (5) below the front mounting frame (8) and the rear mounting frame (2), and the dust cleaned by the front cleaning block (9) and the rear cleaning block (3) can be leaked to the bottom of the support plate (5) through the dust leakage groove (21).