Water-soluble fertilizer reaction kettle cleaning device

By using a combination device of rotating bracket and high-pressure water flow in the water-soluble fertilizer reactor, the residual problem of the inner side wall of the reactor is solved, efficient cleaning is achieved, the structure is simplified and the production efficiency is improved.

CN222220620UActive Publication Date: 2024-12-24SHANDONG JINBOER FERTILIZER CO LTD
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Patent Information

Application Number
CN202420147624.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2024-12-24
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The inner wall of the existing water-soluble fertilizer reactor has residual reactant debris after the reaction. The existing cleaning device has low and poor manual cleaning efficiency, which affects the production process.

Method used

A cleaning device including a rotary bracket, reactor cavity, rotary drive, water pipe and high-pressure water pump is designed. The high-pressure water flow is sprayed to the inner wall of the reactor through the branch passage pipe on the rotary bracket, and combined with mechanical seals and rotary joints, the high-pressure water flow is realized. Efficient cleaning.

Benefits of technology

The cleaning efficiency and effect of the inner wall of the reactor is improved, the sealing and safety are ensured, the structure is simplified, the cost is reduced, and the impact force of the water flow on the inner wall is increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of fertilizer processing devices, and provides a water-soluble fertilizer reaction kettle cleaning device which comprises a rotating support, a reaction kettle cavity, a rotating drive, a water pipe and a high-pressure water pump. The rotary drive is matched with the main pipeline rotary drive, the high-pressure water pump is communicated with the upper end of the main pipeline through a water pipe, and water flow is driven by the high-pressure water pump to flow into the branch passage pipeline through the main pipeline and impacts the inner wall of the reaction kettle body. The rotary support is driven by the rotary drive to rotate in the reaction kettle to realize stirring, and the rotary support is designed to be a main pipeline and a plurality of branch passage pipelines through which water can pass, so that water flow is sprayed to the inner wall of the cavity of the reaction kettle at a high speed under the action of the high-pressure water pump, and the inner wall of the cavity of the reaction kettle is cleaned; compared with an existing stirring cleaning mode, the cleaning device is more efficient and more obvious in cleaning effect.
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Description

Technical Field

[0001] The utility model relates to the field of fertilizer processing devices and provides a water-soluble fertilizer reaction kettle cleaning device. Background Art

[0002] Water-soluble fertilizer is a kind of fertilizer that can be dissolved in water and is widely used in agricultural production. In the production process of water-soluble fertilizer, a reactor is needed to carry out chemical reactions to convert raw materials into water-soluble fertilizer. The inner wall of the reactor will be contaminated with some reactants and products during the reaction process, which will affect the cleanliness and reaction efficiency of the reactor. Therefore, staff are required to clean it. The cleaning process requires it to be disassembled, and then the staff enters the reactor to clean the inner wall, which will waste a lot of staff time and affect the production process of fertilizer. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, one of the purposes of the utility model is to provide a water-soluble fertilizer reactor cleaning device to solve the problem that the inner wall of the reactor in the prior art leaves reactant debris residues after the reaction, and the manual cleaning of the existing device is cumbersome, the cleaning effect is poor and the efficiency is low.

[0004] One of the purposes of the utility model is achieved by adopting the following technical scheme: a water-soluble fertilizer reactor cleaning device, comprising a rotating bracket, a reactor cavity, a rotating drive, a water pipe and a high-pressure water pump, the rotating bracket comprising a main pipeline, the main pipeline is a straight pipe rotatably arranged in the reactor cavity, a plurality of branch passage pipelines are arranged on the main pipeline, the rotating drive cooperates with the main pipeline rotating drive, the high-pressure water pump is connected to the upper end of the main pipeline through the water pipe, the branch passage pipeline is provided with a water outlet, and the water flows into the branch passage pipeline through the main pipeline under the drive of the high-pressure water pump and impacts the inner wall of the reactor body.

[0005] Furthermore, the rotary drive includes a motor, a support frame is provided at the upper end of the reaction kettle cavity, the upper end of the main pipeline extends out of the support frame, the motor is arranged on the support frame and is located on one side of the main pipeline, a driving gear is provided on the output shaft of the motor, and a driven gear matching the driving gear is provided on the main pipeline.

[0006] Furthermore, a through hole is provided at the upper end of the reactor for the main pipeline to pass through, and a mechanical seal is provided on the through hole, and the mechanical seal is sealed with the main pipeline.

[0007] Furthermore, a rotating joint is provided at the upper end of the main pipeline, and the rotating joint is connected to the water pipe.

[0008] Furthermore, a water pipe fixing frame for fixing the water pipe is provided on the support frame.

[0009] Furthermore, the branch passage pipes are arranged in multiple layers and are distributed in an upper and lower array along the main pipe.

[0010] Furthermore, each layer of the branch passage pipeline includes at least two straight pipes, one end of the straight pipe is connected to the main pipeline, and the other end is provided with a water outlet, and the water outlet faces the inner wall of the reactor cavity.

[0011] Furthermore, the water outlet includes an upper water outlet and a lower water outlet.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The present invention utilizes the rotation of the rotating bracket in the reactor, which can not only realize the stirring function required by the reactor, but also spray water at high speed onto the inner wall of the reactor through the water outlet on the branch passage pipe, thereby completing the cleaning of the inner wall of the reactor and improving the cleaning efficiency and effect.

[0014] 2. The mechanical seal is added between the main pipeline and the reactor of the present invention, which can not only ensure the rotation of the main pipeline on the reactor, but also ensure the sealing of the main pipeline when rotating, thereby ensuring the sealing and safety of the cleaning device.

[0015] 3. The cleaning device of the present invention adopts a rotary drive and a rotary joint, so that the rotary bracket can rotate freely under the water supply of the water pipe, without the need for an additional rotating mechanism, thereby simplifying the structure and reducing the cost.

[0016] 4. The present invention provides a device at the water outlet that can effectively avoid the rotation of the main pipeline and the impact of water flow on the water outlet, thereby ensuring the impact force of the water flow on the inner wall of the reactor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0019] In the figure:

[0020] 1-reactor chamber;

[0021] 2-rotating bracket, 21-main pipeline, 22-branch passage pipeline, 221-water outlet, 23-driven gear;

[0022] 3-rotation drive, 31-driving gear, 32-support frame;

[0023] 4-Water pipe fixing frame;

[0024] 5-Mechanical seal 1;

[0025] 6-Swivel joint. DETAILED DESCRIPTION

[0026] Below, combined with the attached Figure 1 To Attachment Figure 2 As well as specific implementation methods, the present invention is further described. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0027] like Figure 1-2 As shown, a water-soluble fertilizer reactor cleaning device comprises a reactor cavity 1, a rotating bracket 2 arranged in the rotating reactor cavity 1, a rotating drive 3 for driving the rotating bracket 2 to rotate, a water pipe for passing water, and a high-pressure water pump for providing a high-pressure water flow;

[0028] Specifically, the reaction vessel chamber 1 is as follows Figure 2 As shown, it is a hollow cylinder, the upper end surface of the reactor chamber 1 is a plane, the lower end of the rotating bracket 2 is in the reactor chamber 1, the upper end of the bracket is selected to extend out of the reactor chamber 1 and rotate on the upper end surface of the reactor chamber 1, and the rotating bracket 2 is as shown in FIG. Figure 1 As shown, it includes a main pipeline 21, which is a straight pipe rotatably arranged in the reactor cavity 1. A plurality of branch passage pipes 22 are arranged in an array on the lower part of the main pipeline 21. The main pipeline 21 and the branch passage pipes 22 are connected to form a pipeline through which water can flow. The rotary drive 3 cooperates with the rotary drive 3 of the main pipeline 21. The high-pressure water pump is connected to the upper end of the main pipeline 21 through the water pipe. A water outlet 221 is arranged on the branch passage pipe. Driven by the high-pressure water pump, the water flows into the branch passage pipe through the main pipeline 21 and impacts the inner wall of the reactor body.

[0029] As a specific description of the selection drive, such as Figure 1 and Figure 2 As shown, the rotary drive 3 includes a motor. A support frame 32 for supporting and fixing the motor is provided at the upper end of the reactor chamber 1. The support frame 32 is cylindrical. The lower end of the support frame 32 is sealed with the upper end surface of the reactor chamber 1. The motor is fixed to the upper side surface of the support frame 32 by bolts and is located on one side of the main pipeline 21. The output shaft of the motor extends from the upper side surface of the support frame 32 into the interior of the support frame 32. A driving gear 31 is provided on the output shaft of the motor. The upper end of the main pipeline 21 extends from the upper side surface of the reactor to the upper side surface of the support frame 32. A driven gear 23 cooperating with the driving gear 31 is provided on the main pipeline 21 in the internal area of ​​the support frame 32. When the motor rotates, the driving gear 31 drives the driven gear 23 to rotate, thereby causing the main pipeline 21 to rotate.

[0030] As an optimization, since the device needs to ensure the sealing inside the reactor, a mechanical seal 5 is installed on the perforation 1. The mechanical seal refers to a device for preventing fluid leakage, which is formed by at least one pair of end faces perpendicular to the rotation axis, which are kept in contact and slide relatively under the action of fluid pressure and the elastic force (or magnetic force) of the compensation mechanism and the cooperation of the auxiliary seal. It is an existing known component of various pumps, reaction synthesis kettles, turbine compressors, submersible motors and other equipment. The mechanical seal 5 is sealed and matched with the main pipeline 21. The mechanical seal is added between the main pipeline 21 and the reactor, which can not only ensure the rotation of the main pipeline 21 on the reactor, but also ensure the sealing of the main pipeline 21 when it rotates, thereby ensuring the sealing and safety of the cleaning device.

[0031] As an optimization, a rotating joint 6 is provided at the upper end of the main pipeline 21, and the rotating joint 6 is connected to the water pipe. Through the action of the rotating joint 6, the water pipe can rotate with the rotation of the main pipeline 21, avoiding the distortion and damage of the water pipe, extending the service life of the water pipe, and facilitating the installation and removal of the water pipe. At the same time, a water pipe fixing frame 4 for fixing the water pipe is provided on the support frame 32. Through the action of the water pipe fixing frame 4, the water pipe can be firmly fixed on the support frame 32, preventing the water pipe from loosening and falling off, and ensuring the safety performance of the cleaning device.

[0032] As an optimization, the branch passage pipes are arranged in multiple layers and are arranged in an array up and down along the main pipe 21. In this way, by setting up multiple layers of branch passage pipes, the number of water outlets 221 is increased, so that the water flow can more evenly cover various areas of the inner wall of the reactor, thereby improving the comprehensiveness of cleaning.

[0033] As a further optimization, each layer of the branch passage pipeline includes at least two straight pipes, one end of the straight pipe is connected to the main pipe 21, and the other end is provided with a water outlet 221, and the water outlet 221 faces the inner wall of the reactor cavity 1. Through the arrangement of the straight pipe, the water flow can directly impact the inner wall of the reactor, increasing the impact force of the water flow and improving the effectiveness of cleaning.

[0034] In some embodiments, as a further optimization, Figure 1 As shown, the water outlet 221 includes an upper water outlet 221 and a lower water outlet 221, which can increase the water flow coverage.

[0035] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A water-soluble fertilizer reactor cleaning device, characterized in that: It includes a rotating bracket, a reactor cavity, a rotating drive, a water pipe and a high-pressure water pump. The rotating bracket includes a main pipeline. The main pipeline is a straight pipe rotatably arranged in the reactor cavity. A plurality of branch passage pipelines are arranged on the main pipeline. The rotating drive cooperates with the rotating drive of the main pipeline. The high-pressure water pump is connected to the upper end of the main pipeline through the water pipe. A water outlet is arranged on the branch passage pipeline. Driven by the high-pressure water pump, water flows into the branch passage pipeline through the main pipeline and impacts the inner wall of the reactor body.

2. A water-soluble fertilizer reactor cleaning device as claimed in claim 1, characterized in that: The rotary drive includes a motor, a support frame is provided at the upper end of the reaction kettle cavity, the upper end of the main pipeline extends out of the support frame, the motor is arranged on the support frame and is located on one side of the main pipeline, a driving gear is provided on the output shaft of the motor, and a driven gear matching the driving gear is provided on the main pipeline.

3. A water-soluble fertilizer reactor cleaning device as claimed in claim 1, characterized in that: The upper end of the reactor is provided with a through hole for the main pipeline to pass through, and a mechanical seal 1 is provided on the through hole, and the mechanical seal 1 is sealed with the main pipeline.

4. A water-soluble fertilizer reactor cleaning device as claimed in claim 1, characterized in that: The upper end of the main pipeline is also provided with a rotating joint, and the rotating joint is connected to the water pipe.

5. A water-soluble fertilizer reactor cleaning device as claimed in claim 2, characterized in that: The support frame is provided with a water pipe fixing frame for fixing the water pipe.

6. A water-soluble fertilizer reactor cleaning device as claimed in claim 1, characterized in that: The branch passage pipes are arranged in multiple layers and are distributed in an upper and lower array along the main pipe.

7. A water-soluble fertilizer reactor cleaning device as claimed in claim 6, characterized in that: Each layer of the branch passage pipeline includes at least two straight pipes, one end of the straight pipe is connected to the main pipeline, and the other end is provided with a water outlet, and the water outlet faces the inner wall of the reactor cavity.

8. A water-soluble fertilizer reactor cleaning device as claimed in claim 1, characterized in that: The water outlet comprises an upper water outlet and a lower water outlet.