Dust removal system for cotton notarization inspection laboratory
By designing a dust removal system for multi-stage filters and inverter fan, the problem of difficult removal of cotton dust and staple fibers in the air in cotton notarization inspection laboratory is solved, improving the dust removal effect, protecting the health of inspectors and optimizing the environment and energy consumption .
Patent Information
- Application Number
- CN202420211290.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The dust removal system of the existing cotton notarization inspection laboratory cannot effectively remove cotton dust and short fibers in the air, causing the inspector to inhale harmful dust, and the small dust removal machine has an impact on the constant temperature and humidity environment.
A dust removal system including universal suction disk, suction disk connection pipe, suction riser, return air duct, universal live, dust collector and control box is designed, and a multi-stage filter and frequency converter are used to ensure that The air filtration effect and environment are stable.
It improves the dust removal effect, reduces the health risks of inspectors, reduces the impact on the constant temperature and humidity environment, and reduces the energy consumption and inspection costs of air conditioners.
Smart Images

Figure CN222220647U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ventilation and dust removal, in particular to a dust removal system used in a cotton notarization inspection laboratory. Background Art
[0002] Cotton notarization inspection adopts the centralized laboratory inspection mode. Because cotton is a primary processed product, the cotton bales contain impurities such as cotton dust, short fibers, and cotton leaf debris that are harmful to the human body. During the inspection process, the inspectors need to take samples according to the test module test sample weight requirements. During the sampling process, the cotton dust, short fibers and other fine dust in the cotton will be shaken off on the test table and in the air. At the same time, the testing equipment will also produce a small amount of short fibers during the test process. The fine dust such as cotton dust and short fibers floating in the air will be inhaled into the lungs of the inspectors, causing harm to the health of the inspectors.
[0003] To address this issue, some cotton notarization inspection laboratories currently use small dust collectors to filter dust in the air in the inspection room. However, since small dust collectors use the form of upper air intake and lower exhaust, the lower exhaust will blow up the dust deposited on the ground again. Due to the limited air intake of the dust collector, the dust in the air cannot be filtered in time, which will cause secondary harm to the inspectors. Since the cotton notarization inspection laboratory is a constant temperature and humidity laboratory, the wind speed of the small dust collector will affect the constant temperature and humidity environment.
[0004] Therefore, a dust removal system for cotton notarization inspection laboratory is proposed. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the utility model is to provide a dust removal system for a cotton notarization inspection laboratory.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] The utility model provides a dust removal system for a cotton notarization inspection laboratory, comprising a universal suction disc, a suction disc connecting pipe, a suction riser, a return air duct, a universal joint, a dust removal fan and a control box, wherein the universal suction disc and the suction disc connecting pipe are movably connected through a universal joint, the other end of the suction disc connecting pipe is movably connected to the suction riser through a universal joint, the suction riser is connected to the dust removal fan, and the dust removal fan is connected to the control box, and is characterized in that the universal suction disc, the suction riser and the return air duct are all provided with a filter screen;
[0008] The suction plate connecting pipe is also provided with a manual regulating valve for ensuring the pressure in the suction pipe of each testing equipment is consistent;
[0009] The return air duct is also provided with an electric sealing valve and a manual air flow regulating valve, and the return air duct is connected to the laboratory constant temperature and humidity air conditioning duct.
[0010] Preferably, the filter screen includes a primary filter screen, a secondary filter screen, and a tertiary filter screen, and the primary filter screen is arranged in the universal air suction plate, the secondary filter screen is arranged in the air suction riser, and the tertiary filter screen is arranged in the return air duct.
[0011] Preferably, the shape of the universal air suction disc includes a hemispherical cavity structure, and the diameter of the hemispherical cavity structure is φ400 mm;
[0012] The diameter of the air suction plate connecting pipe is φ110m;
[0013] The diameter of the air suction riser is φ200mm;
[0014] The diameter of the return air duct can be set to φ200mm, 320*320mm, 400*320mm, 500*320mm, 630*320mm, and 800*320mm according to the actual situation;
[0015] The dust removal fan should be a variable frequency fan with the same power as the constant temperature and humidity system air supply fan, with an air volume greater than 6000m 3 / h, residual pressure 400Pa;
[0016] The types of control boxes include variable frequency control boxes and fixed frequency control boxes for external dust removal systems, and different power dust removal modes are selected according to laboratory inspection conditions.
[0017] The beneficial effects of the utility model are:
[0018] (1) The utility model adopts a universal air duct to make a universal air suction plate of the dust removal equipment. The inspector can adjust it according to personal inspection habits and height to ensure a comfortable body position during the inspection process. The inspector will not quickly feel inspection fatigue due to the fixed body position. At the same time, the dust removal effect of the universal air suction plate is better than that of the previous fixed dust removal equipment;
[0019] (2) The dust removal system of the utility model installs a wind speed regulator in the connecting pipe of the air suction disk of each testing equipment, and ensures that the pressure in the air suction pipe of each testing equipment is consistent and the dust removal effect is consistent by changing the regulator;
[0020] (3) The utility model has multi-stage filter screen filtration, and the dust removal effect is significantly improved. Specifically, filters with different filtration densities are installed on the air suction plate, return air riser and return air main duct to filter the dust in the air multiple times, reduce the filtration pressure of the water curtain dust removal equipment, and reduce the loss of the filter screen of the dust removal equipment;
[0021] (4) The utility model connects the return air duct with the constant temperature and humidity air conditioning duct of the laboratory to reduce the impact of air flow on the constant temperature and humidity environment. At the same time, the air under the standard atmosphere of the inspection room is connected to the air conditioning supply system to reduce the constant temperature and humidity air conditioning air supply pressure, thereby reducing air conditioning energy consumption and inspection costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 A schematic structural diagram of a dust removal system for a cotton notarization inspection laboratory provided in an embodiment of the utility model.
[0024] Description of reference numerals:
[0025] 1. Universal suction plate, 2. Suction plate connecting pipe, 3. Suction riser, 4. Return air duct, 5. Universal joint, 6. Dust removal fan, 7. Control box, 8. Primary filter, 9. Secondary filter, 10. Tertiary filter, 11. Manual regulating valve, 12. Electric sealing valve, 13. Manual air flow regulating valve. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Embodiment 1, as Figure 1As shown, a dust removal system for a cotton notarization inspection laboratory comprises a universal suction disc 1, a suction disc connecting pipe 2, a suction riser 3, a return air duct 4, a universal joint 5, a dust removal fan 6 and a control box 7, wherein the universal suction disc 1 and the suction disc connecting pipe 2 are movably connected through the universal joint 5, the other end of the suction disc connecting pipe 2 is movably connected to the suction riser 3 through the universal joint 5, the suction riser 3 is connected to the dust removal fan 6, and the dust removal fan 6 is connected to the control box 7; wherein, the connection mode of the universal suction disc 1, the suction disc connecting pipe 2, the suction riser 3 and the universal joint 5 can all adopt the existing technology, and a universal exhaust hood is formed by connecting the universal suction disc 1, the suction disc connecting pipe 2, the suction riser 3 and the universal joint 5, so that the universal exhaust hood is convenient for the inspector to adjust according to personal inspection habits and height, ensuring a comfortable body position during the inspection process, and the inspector will not quickly feel inspection fatigue due to the fixed body position. At the same time, the dust removal effect of the universal suction disc 1 is better than that of the previous fixed dust removal equipment.
[0028] In this embodiment, the universal suction disc 1, the suction riser 3 and the return air duct 4 are all provided with filters, wherein the filters include a primary filter 8, a secondary filter 9 and a tertiary filter 10, and the primary filter 8 is provided in the universal suction disc 1, the secondary filter 9 is provided in the suction riser 3, and the tertiary filter 10 is provided in the return air duct 4. Thus, filters of different filtration densities are installed on the suction disc, the return air riser and the return air main duct, and the dust in the air is filtered multiple times, so that the dust removal system has a multi-stage filter function, which significantly improves the dust removal effect, reduces the filtering pressure of the water curtain dust removal equipment, and reduces the filter loss of the dust removal equipment.
[0029] In this embodiment, the suction plate connecting pipe 2 is also provided with a manual regulating valve 11 for ensuring that the pressure in the suction pipe of each detection device is consistent. By changing the regulator to adjust the wind speed, the pressure in the suction pipe of each detection device is ensured to be consistent, and the dust removal effect of multiple devices is consistent;
[0030] The return air duct 4 is also provided with an electric sealed valve 12 and a manual air flow regulating valve 13, and the return air duct 4 is also connected to the laboratory constant temperature and humidity air conditioning duct, thereby reducing the impact of air flow on the constant temperature and humidity environment. At the same time, the air under the standard atmosphere of the inspection room is connected to the air conditioning supply system, reducing the constant temperature and humidity air conditioning air supply pressure, reducing air conditioning energy consumption and inspection costs.
[0031] In this embodiment, the shape of the universal air suction disc 1 includes a hemispherical cavity structure, and the diameter of the hemispherical cavity structure is φ400mm;
[0032] The diameter of the air suction plate connecting pipe 2 is φ110m;
[0033] The diameter of the air suction riser 3 is φ200mm;
[0034] The diameter of the return air duct 4 can be set to φ200mm, 320*320mm, 400*320mm, 500*320mm, 630*320mm, and 800*320mm according to the actual situation;
[0035] The dust removal fan 6 is a variable frequency fan with the same power as the constant temperature and humidity system air supply fan, and the air volume is greater than 6000m 3 / h, residual pressure 400Pa;
[0036] The types of control box 7 include external dust removal system variable frequency control box 7 and fixed frequency control box 7, and different power dust removal modes are selected according to the laboratory test conditions. The above ensures that the dust removal system can be customized according to actual needs to meet most usage requirements.
[0037] Working principle: When in use, the universal air suction plate 1 of the dust removal equipment can be made by adjusting the existing universal air duct, so that the inspector can adjust it according to personal inspection habits and height, ensuring a comfortable body position during the inspection process, and the inspector will not quickly feel inspection fatigue due to the fixed body position;
[0038] The wind speed is adjusted by changing the manual regulating valve 11 on the suction plate connecting pipe 2 to ensure that the pressure in the suction pipe of each testing equipment is consistent and the dust removal effect of multiple equipments is consistent;
[0039] By installing filters with different filtration densities on the air suction plate, return air riser and return air main duct, the dust in the air is filtered multiple times, the filtration pressure of the water curtain dust removal equipment is reduced, and the filter loss of the dust removal equipment is reduced;
[0040] By connecting the return air duct with the laboratory constant temperature and humidity air conditioning duct, the impact of air flow on the constant temperature and humidity environment is reduced. At the same time, the air under the standard atmosphere of the inspection room is connected to the air conditioning supply system to reduce the constant temperature and humidity air conditioning air supply pressure, reduce air conditioning energy consumption and inspection costs.
[0041] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A dust removal system for a cotton notarization inspection laboratory, comprising a universal suction plate, a suction plate connecting pipe, a suction riser, a return air duct, a universal joint, a dust removal fan and a control box, wherein the universal suction plate and the suction plate connecting pipe are movably connected through a universal joint, the other end of the suction plate connecting pipe is movably connected to the suction riser through a universal joint, the suction riser is connected to the dust removal fan, and the dust removal fan is connected to the control box, characterized in that: The universal air suction plate, the air suction riser and the return air duct are all provided with filters; The suction plate connecting pipe is also provided with a manual regulating valve for ensuring that the pressure in the suction pipe of each testing equipment is consistent; The return air duct is also provided with an electric sealing valve and a manual air flow regulating valve, and the return air duct is connected to the laboratory constant temperature and humidity air conditioning duct.
2. A dust removal system for a cotton notarization inspection laboratory as claimed in claim 1, characterized in that: The filter screen comprises a primary filter screen, a secondary filter screen and a tertiary filter screen, wherein the primary filter screen is arranged in a universal air suction plate, the secondary filter screen is arranged in an air suction riser, and the tertiary filter screen is arranged in a return air duct.
3. A dust removal system for a cotton notarization inspection laboratory as claimed in claim 1, characterized in that: The shape of the universal air suction disc includes a hemispherical cavity structure, and the diameter of the hemispherical cavity structure is φ400mm; The diameter of the air suction plate connecting pipe is φ110m; The diameter of the air suction riser is φ200mm; The diameter of the return air duct can be set to φ200mm, 320*320mm, 400*320mm, 500*320mm, 630*320mm, and 800*320mm according to the actual situation; The dust removal fan should be a variable frequency fan with the same power as the constant temperature and humidity system air supply fan, with an air volume greater than 6000m 3 / h, residual pressure 400Pa; The types of control boxes include variable frequency control boxes and fixed frequency control boxes for external dust removal systems, and different power dust removal modes are selected according to laboratory inspection conditions.
