Composite silk washing machine and production and processing system

Abstract

The utility model provides a composite silk washing machine. The composite silk washing machine comprises a silk releasing assembly; the electrolysis assembly is arranged at the discharging end of the wire discharging assembly; the washing assembly comprises a transition pool and at least one ultrasonic cleaning pool; the drying assembly is arranged at the discharging end of the washing assembly and comprises a heating table; the detection assembly is arranged at the discharging end of the drying assembly and comprises a positioning wheel set, a detection camera and a central controller; and the wire collecting assembly is arranged at the discharging end of the detection assembly. According to the device, electrolytic cleaning, water washing, drying, effect detection and folding and unfolding operation can be sequentially carried out on the filamentous products, all the operation stages can be matched with one another and can be stably, orderly and uninterruptedly carried out, the good cleaning effect can be achieved without manual intervention, and compared with conventional arrangement, the cleaning efficiency is greatly improved. The composite silk washing machine and the production and processing system have the remarkable advantages of being stable in washing effect, high in washing efficiency, capable of saving labor cost, capable of reducing occupied space and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning equipment, in particular to a composite silk washing machine and a production and processing system. Background Art

[0002] Steel wire, tungsten wire and other products occupy an important position in many production and processing industries such as the photovoltaic industry. At present, the production and processing of silk products mainly include wire drawing, wire washing, post-finishing and other processes. Among them, wire washing can remove dust, ink, paste and other impurities on the surface of the product, thereby exposing a smooth product to ensure the subsequent use effect. However, the overall process of wire washing is complicated. At present, the industry usually requires multiple processing beats for segmented processing, and the degree of coordination between each beat is low, and manual intervention is often required. Therefore, wire washing processing has become one of the main factors restricting the production efficiency of silk products at this stage.

[0003] The production and processing of conventional silk products usually includes electrolytic cleaning, ultrasonic water washing, detection and recycling. If the above processes can be coordinated with each other for uninterrupted continuous processing, it can not only reduce labor costs, but also greatly improve the efficiency of silk washing. Summary of the invention

[0004] Therefore, the technical problem to be solved by the utility model is to overcome the problems of low coordination and low efficiency in the silk washing process in the prior art, and to provide a composite silk washing machine and a production and processing system.

[0005] To solve the above technical problems, the utility model provides a composite silk washing machine, which includes: a silk-releasing component; an electrolytic component, which is arranged at the discharge end of the silk-releasing component and includes at least one electrolytic cell; a water-washing component, which includes a transition tank and at least one ultrasonic cleaning tank which are sequentially connected to the discharge end of the electrolytic component; a drying component, which is arranged at the discharge end of the water-washing component and includes at least one heating table; a detection component, which is arranged at the discharge end of the drying component and includes at least one positioning wheel group, at least one detection camera and a central controller, the filamentous product in the positioning wheel group is horizontally arranged and located within the detection range of the detection camera, and the detection camera is connected to the central controller; a silk-collecting component, which is arranged at the discharge end of the detection component.

[0006] In one embodiment of the utility model, the wire unwinding assembly includes at least one unwinding wheel, and the wire taking-up assembly includes at least one taking-up wheel corresponding one-to-one to the unwinding wheel.

[0007] In one embodiment of the utility model, the wire unwinding assembly further comprises at least one supporting wheel corresponding one-to-one to the unwinding wheel, and at least one of the supporting wheels is arranged close to one side of the discharge end of the wire unwinding assembly.

[0008] In one embodiment of the present invention, the electrolytic assembly further comprises at least one first cover plate, and at least one first cover plate is correspondingly buckled on the top of at least one electrolytic cell.

[0009] In one embodiment of the utility model, at least one supporting frame is provided in the transition tank; and an ultrasonic generator is provided at the bottom of the ultrasonic cleaning tank.

[0010] In one embodiment of the present invention, the drying assembly further comprises a second cover plate, which is buckled onto the top of at least one of the heating platforms, and the at least one of the heating platforms and the second cover plate enclose a closed drying space.

[0011] In one embodiment of the utility model, the positioning wheel group includes two guide wheel mechanisms symmetrically arranged along the width direction of the composite silk washing machine, and the filamentous product between the two guide wheel mechanisms is horizontally arranged.

[0012] In one embodiment of the utility model, one of the guide wheel mechanisms includes at least one first guide wheel and at least one second guide wheel arranged along the height direction of the composite silk washing machine, and at least one first guide wheel and at least one second guide wheel are each provided with a receiving groove for accommodating the filamentary product, and the filamentary product is simultaneously attached to the upper surface of the first guide wheel and the lower surface of the second guide wheel.

[0013] In one embodiment of the present invention, the detection assembly further includes a moving module, and the detection camera is connected to the moving module and moves toward / away from the positioning wheel assembly through the moving module.

[0014] The utility model also provides a production and processing system, which comprises at least one of the above-mentioned composite silk washing machines.

[0015] The above technical solution of the utility model has the following advantages compared with the prior art:

[0016] The composite silk washing machine and production and processing system described in the utility model can perform electrolytic cleaning, water washing, drying, effect detection and retraction and release operations on the silk products in sequence, and the conventional silk washing process is highly integrated. The various operation stages can cooperate with each other and proceed stably, orderly and uninterruptedly, and a good cleaning effect can be achieved without human intervention. Compared with conventional settings, the composite silk washing machine and production and processing system in the present application have significant advantages such as stable cleaning effect, high cleaning efficiency, saving labor costs and reducing occupied space. It is a new composite silk washing machine and production and processing system with broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments of the utility model in combination with the accompanying drawings.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of a composite silk washing machine in a preferred embodiment of the utility model;

[0019] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of a heating platform in the composite silk washing machine shown;

[0020] Figure 3 yes Figure 1 A schematic diagram of the three-dimensional structure of the positioning wheel group and the detection camera in the composite silk washing machine is shown.

[0021] Explanation of the reference numerals in the specification: 100, wire unwinding assembly; 110, unwinding wheel; 120, supporting wheel; 200, electrolytic assembly; 210, electrolytic cell; 220, first cover plate; 300, water washing assembly; 310, transition tank; 311, supporting frame; 320, ultrasonic cleaning tank; 400, drying assembly; 410, heating table; 411, avoidance groove; 420, second cover plate; 500, detection assembly; 510, positioning wheel group; 511, guide wheel mechanism; 5111, first guide wheel; 5112, second guide wheel; 520, detection camera; 530, central controller; 540, mobile module; 600, wire collecting assembly; 610, rewinding wheel. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0023] Embodiment 1

[0024] See also Figure 1As shown, this embodiment provides a composite wire washing machine, which includes: a wire-releasing assembly 100; an electrolytic assembly 200, the electrolytic assembly 200 is arranged at the discharge end of the wire-releasing assembly 100, and includes at least one electrolytic tank 210; a water washing assembly 300, the water washing assembly 300 includes a transition tank 310 and at least one ultrasonic cleaning tank 320 which are sequentially connected to the discharge end of the electrolytic assembly 200; a drying assembly 400, the drying assembly 400 is arranged at the discharge end of the water washing assembly 300, and includes The invention comprises at least one heating table 410; a detection component 500, which is arranged at the discharge end of the drying component 400, and includes at least one positioning wheel group 510, at least one detection camera 520 and a central controller 530, the filamentary products in the positioning wheel group 510 are horizontally arranged and located within the detection range of the detection camera 520, and the detection camera 520 is connected to the central controller 530; a wire collecting component 600, which is arranged at the discharge end of the detection component 500.

[0025] The composite silk washing machine described in the present embodiment can perform electrolytic cleaning, water washing, drying, effect detection and retraction and release operations on the silk products in sequence, and the conventional silk washing process is highly integrated. The various operation stages can cooperate with each other and proceed stably and orderly without interruption, and a good cleaning effect can be achieved without human intervention. Compared with conventional settings, the composite silk washing machine in the present application has significant advantages such as stable cleaning effect, high cleaning efficiency, saving labor costs and reducing occupied space. It is a new type of composite silk washing machine with broad application prospects.

[0026] See also Figure 1 As shown, in this embodiment, the filamentary product moves from the wire releasing assembly 100 to the wire collecting assembly 600, and will pass through the electrolysis assembly 200, the water washing assembly 300, the drying assembly 400 and the detection assembly 500 in sequence. Furthermore, the above structures in this embodiment are all arranged on a base, and are arranged at intervals from one end of the base to the other end in the above order.

[0027] See also Figure 1The wire unwinding assembly 100 and the wire collecting assembly 600 are respectively arranged at both ends of the base, and the wire unwinding assembly 100 includes at least one unwinding wheel 110, and the wire collecting assembly 600 includes at least one rewinding wheel 610 corresponding to the unwinding wheel 110. In this embodiment, the wire unwinding assembly 100 includes six unwinding wheels 110 evenly spaced along the width direction of the base, and correspondingly, the wire collecting assembly 600 includes six rewinding wheels 610. Further, the wire unwinding assembly 100 also includes at least one supporting wheel 120 corresponding to the unwinding wheel 110, and at least one supporting wheel 120 is arranged close to the discharge end of the wire unwinding assembly 100. Accordingly, this embodiment also includes six support wheels 120, which are used to ensure that the filamentary products can enter the electrolytic assembly 200 in a horizontal state to avoid winding and entanglement between adjacent products. Specifically, in this embodiment, a reel 610, an unreel 110 and a support wheel 120 corresponding to the same filamentary product are located on the same straight line. In other embodiments, the reel 610, the unreel 110 and the support wheel 120 can be set to other numbers according to the actual production line requirements and the properties of the products to be cleaned, and the utility model does not make specific restrictions on this.

[0028] See also Figure 1 As shown, in this embodiment, six electrolytic cells 210 are provided corresponding to six filamentary products, and the six electrolytic cells 210 are independently provided. Specifically, the electrolytic cells 210 are filled with electrolyte. When direct current is applied, an oxidation reaction will occur at the interface between the product anode and the electrolyte, and a reduction reaction will occur at the interface between the product cathode and the electrolyte, thereby preliminarily removing most impurities on the surface of the product. Furthermore, the electrolytic component 200 also includes at least one first cover plate 220, and at least one of the first cover plates 220 is correspondingly buckled on the top of at least one of the electrolytic cells 210. In this embodiment, the electrolytic component 200 includes four first cover plates 220, and the four first cover plates 220 are all rectangular plates, and can completely cover the above six electrolytic cells 210 after splicing. The first cover plates 220 can keep the working environment inside the electrolytic cell 210 always stable, avoiding the volatilization of the electrolyte or the contamination of the electrolyte by the outside.

[0029] See also Figure 1As shown, the transition tank 310 is filled with deionized water for rinsing the product after preliminary electrolytic cleaning. At the same time, at least one support frame 311 is provided in the transition tank 310. Specifically, twelve support frames 311 are provided in this embodiment. The twelve support frames 311 are divided into two groups of equal number, and the two groups of support frames 311 are arranged in the transition tank 310 at intervals along the length direction of the base. The six support frames 311 in any one group are arranged on the same straight line along the width direction of the base. A product is supported on two support frames 311 at the same time. The support frames 311 are used to guide the product to ensure that the filamentary product can enter the ultrasonic cleaning tank 320 in an approximately straight line.

[0030] See also Figure 1 As shown, the ultrasonic cleaning tank 320 is used to perform ultrasonic vibration cleaning on the product to further improve the cleaning effect of the product in the device. Specifically, an ultrasonic generator is provided at the bottom of the ultrasonic cleaning tank 320. Furthermore, the ultrasonic generator in this embodiment converts the sound energy of the power ultrasonic frequency source into mechanical vibration through a transducer and transmits it to the cleaning liquid. After that, the microbubbles in the ultrasonic cleaning tank 320 can maintain regular vibration under the action of sound waves, thereby destroying the adsorption of dirt and the surface of the product, causing fatigue damage to the dirt layer so that it is refuted.

[0031] See also Figure 2 As shown, the drying assembly 400 also includes a second cover plate 420, and the second cover plate 420 is buckled on the top of at least one of the heating platforms 410, and at least one of the heating platforms 410 and the second cover plate 420 enclose a closed drying space. In this embodiment, six heating platforms 410 are included. In the length direction of the base platform, any heating platform 410 is provided with an avoidance groove 411 for avoiding the filamentary elements. A heater is provided inside the heating platform 410, which quickly dries the residual moisture on the element through high temperature. In other embodiments, the heating platform 410 can also be configured as: a structure that can be achieved by hot air blowing and drying, etc., and the utility model does not impose specific restrictions on this. Furthermore, the second cover plate 420 in this embodiment can further stabilize the heating environment and reduce heat loss, which can not only improve resource utilization, but also further reduce drying time and improve drying efficiency.

[0032] See also Figure 3As shown, the positioning wheel group 510 includes two guide wheel mechanisms 511 symmetrically arranged along the width direction of the composite silk washing machine, and the filamentary product between the two guide wheel mechanisms 511 is arranged horizontally. Further, one of the guide wheel mechanisms 511 includes at least one first guide wheel 5111 and at least one second guide wheel 5112 arranged along the height direction of the composite silk washing machine, and at least one first guide wheel 5111 and at least one second guide wheel 5112 are provided with a receiving groove for accommodating the filamentary product, and the filamentary product is simultaneously attached to the upper surface of the first guide wheel 5111 and the lower surface of the second guide wheel 5112. Specifically, one of the guide wheel mechanisms 511 includes a first guide wheel 5111 and a second guide wheel 5112 arranged along the height direction of the composite silk washing machine, and the second guide wheel 5112 is arranged outside the first guide wheel 5111. In this embodiment, the positioning wheel group 510 straightens and limits the elements therein, thereby ensuring that the detection camera 520 can fully and comprehensively detect the filamentary elements, thereby improving the detection effect of the detection camera 520.

[0033] See also Figure 3 As shown, the detection assembly 500 further includes a moving module 540, and the detection camera 520 is connected to the moving module 540 and moves toward / away from the positioning wheel assembly 510 through the moving module 540. In this embodiment, the moving module 540 is configured as a slide rail arranged along the height direction of the base, and the detection camera 520 can be lifted and moved along the moving module 540 to improve its detection effect and use flexibility.

[0034] Embodiment 2

[0035] This embodiment provides a production and processing system, which includes at least one composite silk washing machine described in the first embodiment.

[0036] In summary, the composite silk washing machine and production and processing system described in the utility model can perform electrolytic cleaning, water washing, drying, effect detection and retraction and release operations on the silk products in sequence, and the conventional silk washing process is highly integrated. The various operation stages can cooperate with each other and proceed stably and orderly without interruption, and a good cleaning effect can be achieved without human intervention. Compared with conventional settings, the composite silk washing machine and production and processing system in this application have significant advantages such as stable cleaning effect, high cleaning efficiency, saving labor costs and reducing occupied space. It is a new composite silk washing machine and production and processing system with broad application prospects.

[0037] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A composite silk washing machine, characterized in that: include: Wire release assembly; An electrolytic assembly, which is arranged at the discharge end of the wire-releasing assembly and includes at least one electrolytic cell; A water washing component, the water washing component comprising a transition tank and at least one ultrasonic cleaning tank which are sequentially connected to the discharge end of the electrolytic component; A drying component, which is arranged at the discharge end of the washing component and includes at least one heating platform; A detection component, which is arranged at the discharge end of the drying component, and includes at least one positioning wheel group, at least one detection camera and a central controller. The filamentary product in the positioning wheel group is arranged horizontally and is located within the detection range of the detection camera. The detection camera is connected to the central controller; A wire collecting component is arranged at the discharge end of the detection component.

2. The composite silk washing machine according to claim 1, characterized in that: The wire unwinding assembly includes at least one unwinding wheel, and the wire collecting assembly includes at least one collecting wheel corresponding to the unwinding wheel one by one.

3. The composite silk washing machine according to claim 2, characterized in that: The wire unwinding assembly also includes at least one supporting wheel corresponding to the unwinding wheel, and at least one supporting wheel is arranged close to the discharge end of the wire unwinding assembly.

4. The composite silk washing machine according to claim 1, characterized in that: The electrolysis assembly further includes at least one first cover plate, and at least one first cover plate is correspondingly buckled on the top of at least one electrolysis cell.

5. The composite silk washing machine according to claim 1, characterized in that: At least one supporting frame is arranged in the transition tank; and an ultrasonic generator is arranged at the bottom of the ultrasonic cleaning tank.

6. The composite silk washing machine according to claim 1, characterized in that: The drying assembly further includes a second cover plate, which is buckled on the top of at least one of the heating platforms, and the at least one of the heating platforms and the second cover plate enclose a closed drying space.

7. The composite silk washing machine according to claim 1, characterized in that: The positioning wheel group comprises two guide wheel mechanisms symmetrically arranged along the width direction of the composite silk washing machine, and the filamentous product between the two guide wheel mechanisms is arranged horizontally.

8. The composite silk washing machine according to claim 7, characterized in that: The guide wheel mechanism includes at least one first guide wheel and at least one second guide wheel arranged along the height direction of the composite silk washing machine. At least one first guide wheel and at least one second guide wheel are each provided with a accommodating groove for accommodating the filamentary product. The filamentary product is simultaneously attached to the upper surface of the first guide wheel and the lower surface of the second guide wheel.

9. The composite silk washing machine according to claim 1, characterized in that: The detection assembly further includes a moving module, and the detection camera is connected to the moving module and moves toward / away from the positioning wheel assembly through the moving module.

10. A production and processing system, characterized in that: It comprises at least one composite silk washing machine as described in any one of claims 1 to 9.

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