Punching device with waste collecting function for part production

Abstract

The part production punching device with the waste collecting function comprises a base, a first machining bin, a second machining bin, a punching mechanism and a collecting box, a rack is fixedly installed above the base, and the first machining bin and the second machining bin are arranged in the rack; a first working table is fixedly installed in the first machining bin, a second working table is fixedly installed in the second machining bin, hydraulic rods are fixedly installed on the side walls of the left side and the right side of the first working table and the left side and the right side of the second working table, clamping plates are fixedly installed at the output ends of the hydraulic rods, and a collecting box is arranged below the base. According to the punching mechanism, through the arrangement of the discharging hole and the collecting box, when the punching mechanism carries out punching work on parts, waste generated in the punching process can fall into the collecting box through the discharging hole to be automatically collected, follow-up cleaning is carried out, and therefore accumulation of the waste is reduced, and the influence on equipment is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of parts punching, in particular to a punching device for parts production with a waste collection function. Background Art

[0002] During the parts processing, in order to facilitate the assembly between the parts, a punching device is needed to punch holes on the surface of the parts. The punching device is a kind of stamping equipment. It is a stamping device that fixes the parts on the workbench through a clamp, and then uses a hydraulic device to push the punching mechanism to punch holes in the parts.

[0003] The existing punching device does not have a waste collection function. As the punching operation proceeds, waste will continue to accumulate and occupy a large amount of space, which needs to be cleaned regularly, otherwise it will affect the normal operation of the equipment. For example, a positioning punching device for automobile parts disclosed in application number CN202222764751.3, in which automobile parts are fixed and clamped by rollers, and then the hydraulic lifting mechanism in the punching assembly is used to lower the hydraulic punching machine to perform punching operations on the fixed automobile parts. However, the residues that fall after punching will fall on the workbench, and the residues cannot be collected and processed in a centralized manner, and only one part can be punched at a time, resulting in low punching efficiency.

[0004] Therefore, it is necessary to invent a punching device for parts production with a waste collection function to solve the above problems. Summary of the invention

[0005] The utility model aims to provide a punching device for parts production with a waste collection function, so as to solve the problems of lack of waste collection function and low efficiency in the technology during use.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a punching device for parts production with a waste collection function, comprising a base, a No. 1 processing chamber, a No. 2 processing chamber, a punching mechanism and a collection box, a frame is fixedly installed on the top of the base, a No. 1 processing chamber and a No. 2 processing chamber are arranged inside the frame, a hydraulic cylinder is fixedly installed on the top of the frame, a punching mechanism is fixedly installed on the output end of the hydraulic cylinder, a No. 1 workbench is fixedly installed inside the No. 1 processing chamber, a No. 2 workbench is fixedly installed inside the No. 2 processing chamber, a through hole is opened at the center position of the No. 1 workbench and the No. 2 workbench, hydraulic rods are fixedly installed on the side walls on the left and right sides of the No. 1 workbench and the No. 2 workbench, a clamp is fixedly installed on the output end of the hydraulic rod, and a collection box is arranged below the base.

[0007] Preferably, the base and the frame are designed in an inverted "U" shape structure, and the base and the frame are perpendicular to each other, so that the base can stably support the frame.

[0008] Preferably, there are 2 hydraulic cylinders and punching mechanisms. One hydraulic cylinder and punching mechanism are arranged at the first processing bin, and the other hydraulic cylinder and punching mechanism are arranged at the second processing bin, so that the hydraulic cylinder can drive the punching mechanism to punch the parts.

[0009] Preferably, there are 2 through holes provided directly below the punching mechanism, and a blanking hole is provided directly below the through holes, so that the waste chips generated by punching the parts by the punching mechanism can leak down through the through holes and the blanking hole.

[0010] Preferably, there are 4 clamping plates. Two of the clamping plates are arranged on the left and right sides of the first workbench, and the other two clamping plates are arranged on the left and right sides of the second workbench, so that the clamping plates can clamp and position the parts placed on the first workbench and the second workbench.

[0011] Preferably, blanking holes are opened at the corresponding positions of the base and the through holes. There are 2 blanking holes, and a collection box is arranged below the blanking holes, so that the collection box can centrally collect the waste chips leaking from the blanking holes.

[0012] Preferably, sliders are fixedly installed on the outer walls of the left and right sides of the collection box. Sliding grooves are opened at the contact positions between the side walls of the base and the sliders. The sliders are slidably connected to the sliding grooves. There are 4 sliders, and the sliders are designed in an "H" shape, so that the sliders and the sliding grooves can slide the collection box out.

[0013] Preferably, moving wheels are fixedly installed at the bottom of the collection box. There are 4 moving wheels, and the moving wheels are centrally symmetric with respect to the collection box, so that the moving wheels facilitate the free movement and transportation of the waste inside the collection box, saving a large amount of manpower and materials.

[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0015] 1. Through the arrangement of the first workbench and the second workbench, the design of the double workbench can not only enable the operator to alternately perform punching operations between the two workbenches, but also perform simultaneous punching of parts on the two workbenches, so as to perform equipment maintenance and repair without stopping production, effectively improving the working efficiency of the equipment;

[0016] 2. Through the arrangement of the blanking hole and the collection box, when the punching mechanism punches the parts, the waste generated during the punching process will fall into the collection box through the blanking hole for automatic collection, and subsequent cleaning is carried out, thereby reducing the accumulation of waste and reducing the impact on the equipment. Brief Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is a schematic three-dimensional structure diagram of the first workbench of the present utility model;

[0019] Figure 3 It is an exploded three-dimensional structure diagram of the base and the collection box of the present utility model;

[0020] Figure 4 It is a schematic three-dimensional structure diagram of the blanking hole and the chute of the present utility model;

[0021] Figure 5 For the present utility model Figure 3 The enlarged three-dimensional structure diagram at position A in.

[0022] Description of the Reference Numerals in the Drawings:

[0023] 1. Base; 2. Frame; 3. First processing chamber; 4. Second processing chamber; 5. Hydraulic cylinder; 6. Punching mechanism; 7. First workbench; 8. Second workbench; 9. Through hole; 10. Hydraulic rod; 11. Clamping plate; 12. Blanking hole; 13. Collection box; 14. Slide block; 15. Chute; 16. Movable wheel. Detailed Embodiment

[0024] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the present utility model will be further described in detail below with reference to the drawings.

[0025] The present utility model provides a punching device for manufacturing parts with a waste collection function as shown in Figure 1-5 , which includes a base 1. A frame 2 is fixedly installed above the base 1. The base 1 and the frame 2 are designed in an inverted "U" shape structure, and the base 1 and the frame 2 are perpendicular to each other. A first processing chamber 3 and a second processing chamber 4 are arranged inside the frame 2. A hydraulic cylinder 5 is fixedly installed at the top of the frame 2. The output end of the hydraulic cylinder 5 is fixedly installed with a punching mechanism 6. A first workbench 7 is fixedly installed inside the first processing chamber 3. A second workbench 8 is fixedly installed inside the second processing chamber 4. A through hole 9 is opened at the central position of the first workbench 7 and the second workbench 8. Hydraulic rods 10 are fixedly installed on the side walls on the left and right sides of the first workbench 7 and the second workbench 8. The output ends of the hydraulic rods 10 are fixedly installed with clamping plates 11. A collection box 13 is arranged below the base 1.

[0026] There are two hydraulic cylinders 5 and punching mechanisms 6, one of which is arranged at the No. 1 processing warehouse 3, and the other is arranged at the No. 2 processing warehouse 4. A through hole 9 is arranged directly below the punching mechanism 6, and two through holes 9 are arranged. A feeding hole 12 is arranged directly below the through hole 9. There are four clamping plates 11, two of which are arranged on the left and right sides of the No. 1 workbench 7, and the other two clamping plates 11 are arranged on the left and right sides of the No. 2 workbench 8. The corresponding positions of the base 1 and the through holes 9 are A feeding hole 12 is opened at the position, and there are two feeding holes 12. A collecting box 13 is arranged below the feeding hole 12. Slide blocks 14 are fixedly installed on the left and right outer walls of the collecting box 13. A slide groove 15 is opened at the contact position between the side wall of the base 1 and the slide block 14. The slide block 14 and the slide groove 15 are slidably connected. There are four slide blocks 14, and the slide block 14 is designed in an "H" shape structure. A moving wheel 16 is fixedly installed at the bottom of the collecting box 13. There are four moving wheels 16, and the moving wheels 16 are symmetrical with respect to the center of the collecting box 13.

[0027] The processing chamber No. 1 3 and the processing chamber No. 2 4 are able to provide two operating spaces, and the workbench No. 1 7 and the workbench No. 2 8 are dual-station. The design of the dual workbench not only allows the operator to perform punching operations alternately between the workbench No. 1 7 and the workbench No. 2 8, but also allows the operator to perform punching operations on the workbench No. 1 7 and the workbench No. 2 8 at the same time, thereby improving the processing efficiency of the parts, and the clamping plate 11 can clamp and position the parts to be processed on the workbench No. 1 7 and the workbench No. 2 8 to ensure the stability of the parts during punching, and the collection box 13 is able to collect and process the waste generated by punching.

[0028] Working principle of this utility model:

[0029] Refer to the instruction manual Figure 1-2 When using the device, firstly, the punching device is firmly placed in a suitable position through the base 1, and the punching device is connected to an external power supply so that the punching device is powered on and can work. Then, the parts to be punched are placed on the No. 1 workbench 7 and the No. 2 workbench 8 respectively, and then the hydraulic rod 10 is started. The clamping plate 11 is driven by the hydraulic rod 10 to clamp and fix the parts on the No. 1 workbench 7 and the No. 2 workbench 8. After the parts are positioned, the two hydraulic cylinders 5 can be started by pressing the switch. The two hydraulic cylinders 5 respectively drive the two punching mechanisms 6 to punch the parts positioned on the No. 1 workbench 7 and the No. 2 workbench 8. This double-station mode can improve the processing efficiency of parts.

[0030] Refer to the instruction manual Figure 3-5When using the device, when the punching mechanism 6 is punching the parts, the waste and debris generated by the punching parts can fall into the collection box 13 through the through hole 9 and the discharge hole 12 for centralized collection. After the collection box 13 is full of waste, the collection box 13 can be disassembled and slid through the slider 14 and the slide groove 15 by holding the handle, and can be easily moved out through the moving wheel 16, so that the operator can clean the waste more conveniently, thereby facilitating the transportation and handling of the collection box 13 and reducing the transportation cost.

Claims

1. A punching device for parts production with a waste collection function, comprising a base (1), a first processing chamber (3), a second processing chamber (4), a punching mechanism (6) and a collection box (13), characterized in that: Above the base (1), a frame (2) is fixedly installed. Inside the frame (2), a first processing bin (3) and a second processing bin (4) are arranged. At the top of the frame (2), a hydraulic cylinder (5) is fixedly installed. The output end of the hydraulic cylinder (5) is fixedly installed with a punching mechanism (6). Inside the first processing bin (3), a first workbench (7) is fixedly installed. Inside the second processing bin (4), a second workbench (8) is fixedly installed. Through holes (9) are provided at the central positions of the first workbench (7) and the second workbench (8). Hydraulic rods (10) are fixedly installed on the side walls on the left and right sides of the first workbench (7) and the second workbench (8). The output ends of the hydraulic rods (10) are fixedly installed with clamping plates (11). Below the base (1), a collection box (13) is provided.

2. A punching device for parts production with waste collection function according to claim 1, characterized in that: The base (1) and the frame (2) are designed in an inverted "U" - shaped structure, and the base (1) and the frame (2) are perpendicular to each other.

3. A punching device for parts production with waste collection function according to claim 1, characterized in that: There are 2 sets of the hydraulic cylinder (5) and the punching mechanism (6). One set of the hydraulic cylinder (5) and the punching mechanism (6) is arranged at the first processing bin (3), and the other set of the hydraulic cylinder (5) and the punching mechanism (6) is arranged at the second processing bin (4).

4. A punching device for parts production with waste collection function according to claim 1, characterized in that: Below the punching mechanism (6), there are 2 through holes (9). Below the through holes (9), there are material discharge holes (12).

5. The punching device for parts production with waste collection function according to claim 1, characterized in that: There are 4 clamping plates (11). Two of the clamping plates (11) are arranged on the left and right sides of the first workbench (7), and the other two clamping plates (11) are arranged on the left and right sides of the second workbench (8).

6. A punching device for parts production with waste collection function according to claim 1, characterized in that: At the corresponding positions of the base (1) and the through holes (9), there are 2 material discharge holes (12). Below the material discharge holes (12), there is a collection box (13).

7. A punching device for parts production with waste collection function according to claim 6, characterized in that: Sliders (14) are fixedly installed on the outer walls on the left and right sides of the collection box (13). At the contact positions between the side walls of the base (1) and the sliders (14), chutes (15) are provided. The sliders (14) and the chutes (15) are in sliding connection. There are 4 sliders (14), and the sliders (14) are designed in an "H" - shaped structure.

8. A punching device for parts production with waste collection function according to claim 7, characterized in that: Moving wheels (16) are fixedly installed at the bottom of the collection box (13). There are 4 moving wheels (16), and the moving wheels (16) are centrally symmetric with respect to the collection box (13).

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