Axis casting mold

By introducing the molding support sleeve and cylinder drive push block in the axial casting mold, the mold collision and mass problems during the shaft removal in the prior art are solved, and the rapid, complete mold release and high-quality finished product production are achieved. .

CN222221076UActive Publication Date: 2024-12-24HUZHOU TAKISHAN MASCH CO LTD
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Patent Information

Application Number
CN202420938395.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing axial casting molds are prone to cause mold collisions when removing the shaft, affecting the density, increasing the finished product failure rate, and lacking a fast removal mechanism, affecting the mass of the shaft.

Method used

A shaft casting mold is designed, using a molding support sleeve to limit vertically when the shaft is cooled and formed, and the push block is lifted and lowered by the cylinder to achieve rapid and complete mold release of the shaft, ensuring the stability of the mold docking point. .

Benefits of technology

It achieves rapid and complete mold release of the axis, improves the quality and production efficiency of the finished product, and reduces the risk of damage to the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an axle center casting mould, which relates to the axle center casting technical field, and comprises a machine base, a left rack is welded on the left side of the top end of the machine base, a right rack is welded on the right side of the top end of the machine base, a first air cylinder is installed on the outer wall of the left rack, and a piston rod of the first air cylinder penetrates through the inner wall of the left rack. A first air cylinder is installed on the inner wall of the machine base, a left mold is fixed to the tail end of a piston rod of the first air cylinder, a second air cylinder is installed on the outer wall of the right machine frame, a piston rod of the second air cylinder penetrates through the inner wall of the right machine frame, and a right mold is fixed to the tail end of the piston rod of the second air cylinder. A mold supporting sleeve is arranged in the middle of the top end of the machine base. According to the utility model, the forming support sleeve is arranged on the mold, and is vertically limited when the axis is cooled and formed and before the mold is opened, so that when the axis is demolded and taken out, the axis can be quickly and completely taken out, the rapid demolding of the axis is ensured, and the quality of the formed axis is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of axial castings, in particular to an axial casting mould. Background Art

[0002] At present, the axis is the core part of the metal part, which generally plays the role of supporting and rotating the parts. Generally, the metal liquid is poured into the mold, cooled and formed, and then the axis is taken out to complete the manufacturing of the axis.

[0003] In the existing technology, after the axis is formed, external force is required to remove the axis. When the mold is opened, the mold is easily bumped, which affects the tightness of the axis, thereby increasing the defective rate of the finished product. At present, there is a lack of an axis removal mechanism inside the mold to ensure the rapid removal of the axis after completion and to ensure the quality of the axis. In order to solve the above problems, we propose an axis casting mold. Utility Model Content

[0004] In view of the above problems existing in the existing axial casting mold, the present utility model is proposed.

[0005] Therefore, the purpose of the utility model is to provide an axis casting mold, on which a molding support sleeve is installed. When the axis is cooled and formed, it will be vertically limited before opening the mold, so that when the axis is demolded and taken out, it will be conducive to the rapid and complete removal of the axis, thereby ensuring the rapid demolding of the axis and the quality of the molded axis, solving the problem of the axis casting mold.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A shaft casting mold comprises a machine base, a left machine frame is welded to the left side of the top end of the machine base, and a right machine frame is welded to the right side of the top end of the machine base, a first cylinder is installed on the outer wall of the left frame, a piston rod of the first cylinder penetrates the inner wall of the left frame, and a left mold is fixed to the end of the piston rod of the first cylinder, a second cylinder is installed on the outer wall of the right frame, a piston rod of the second cylinder penetrates the inner wall of the right frame, and a right mold is fixed to the end of the piston rod of the second cylinder, a third cylinder is installed in the middle of the bottom end of the machine base, a mold support sleeve is arranged in the middle of the top end of the machine base, a molding support groove is provided inside the mold support sleeve, and a push block is built in the molding support groove, and molding grooves are provided on the inner walls of the left mold and the right mold.

[0008] Preferably, the end of the piston rod of the third cylinder passes through the molding support groove in the mold support sleeve, and the end of the piston rod of the third cylinder is fixed to the central axis of the bottom end of the push block. The third cylinder will drive the push block to perform lifting operations, thereby promoting the axis demolding.

[0009] Preferably, the push block is adapted to be connected with the outer ring size of the forming support groove, the push block and the forming support groove constitute a sliding mechanism, the forming support groove is located directly below the forming groove, and the diameters of the forming support groove and the forming groove are adapted, and the push block is adapted to be connected with the forming support groove, so that the forming axis can be limited to be placed inside the forming support groove, and when it needs to be taken out, the forming axis can be quickly taken out by the push block, thereby completing the complete and rapid removal of the axis.

[0010] Preferably, mold docking holes are provided at both ends of the left mold side wall, and mold docking rods are fixed at both ends of the right mold side wall. The mold docking rods are adapted to be connected with the mold docking holes, and the ends of the mold docking rods are inserted into the interior of the mold docking holes. The mold docking rods and the mold docking holes are respectively provided on the left mold and the right mold, so that when the left mold and the right mold are docked, the stability of the mold docking point will be guaranteed, thereby ensuring the quality of the internal axis during forming.

[0011] Preferably, a switch is provided on the right side of the top end of the base, and the switch is electrically connected to the first cylinder, the second cylinder and the third cylinder.

[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0013] 1. The utility model has a forming support sleeve installed on the mold. When the shaft is cooled and formed, it will be vertically limited before opening the mold, so that when the shaft is demolded and taken out, it will be conducive to the rapid and complete removal of the shaft, thereby ensuring the rapid demolding of the shaft and the quality of the formed shaft.

[0014] 2. The utility model provides a mold docking rod and a mold docking hole on the left mold and the right mold respectively, which ensures the stability of the mold docking point when the left mold and the right mold are docked, thereby ensuring the quality of the internal axis during molding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the connection between the mold support sleeve and the push block of the utility model;

[0018] Figure 3 It is a schematic diagram of the internal structure of the base of the utility model.

[0019] Description of reference numerals:

[0020] 1. Machine base; 2. Left frame; 3. First cylinder; 4. Left mold; 5. Mold docking hole; 6. Right frame; 7. Second cylinder; 8. Right mold; 9. Mold docking rod; 10. Forming groove; 11. Mold support sleeve; 12. Push block; 13. Forming support groove; 14. Switch; 15. Third cylinder. DETAILED DESCRIPTION

[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0022] The utility model embodiment discloses an axial casting mold.

[0023] The utility model provides Figure 1-3 The axial casting mold shown includes a machine base 1, a left frame 2 is welded to the left side of the top of the machine base 1, and a right frame 6 is welded to the right side of the top of the machine base 1, a first cylinder 3 is installed on the outer wall of the left frame 2, a piston rod of the first cylinder 3 penetrates the inner wall of the left frame 2, and a left mold 4 is fixed to the end of the piston rod of the first cylinder 3, a second cylinder 7 is installed on the outer wall of the right frame 6, a piston rod of the second cylinder 7 penetrates the inner wall of the right frame 6, and a right mold 8 is fixed to the end of the piston rod of the second cylinder 7, and the bottom of the inner part of the machine base 1 A third cylinder 15 is installed in the middle of the base 1, and a mold support sleeve 11 is provided in the middle of the top of the base 1. A molding support groove 13 is provided inside the mold support sleeve 11, and a push block 12 is built in the molding support groove 13. The inner walls of the left mold 4 and the right mold 8 are both provided with molding grooves 10. The molding support sleeve 11 is installed on the mold. When the axis is cooled and formed, it will be vertically limited before the mold is opened, so that when the axis is demolded and taken out, it will be conducive to the rapid and complete removal of the axis, thereby ensuring the rapid demolding of the axis and ensuring the quality of the molded axis.

[0024] In order to quickly disassemble the drive shaft: Figure 1 and Figure 2 As shown, the end of the piston rod of the third cylinder 15 passes through the forming support groove 13 in the mold support sleeve 11, and the end of the piston rod of the third cylinder 15 is fixed to the central axis of the bottom end of the push block 12. When the third cylinder 15 is working, it will drive the push block 12 to rise and fall based on the inside of the forming support groove 13.

[0025] In order to provide better protection for the axis during demoulding: Figure 1 and Figure 2As shown, the push block 12 is adapted to the outer ring size of the forming support groove 13, and the push block 12 and the forming support groove 13 constitute a sliding mechanism. The forming support groove 13 is located directly below the forming groove 10, and the diameter of the forming support groove 13 is adapted to the diameter of the forming groove 10. When the push block 12 is located in the forming support groove 13 and is lifted and lowered, it will be beneficial to directly push the bottom of the forming axis to move, thereby driving the forming axis to fall off quickly, which greatly improves the efficiency of demolding after the axis is formed.

[0026] In order to ensure the quality of shaft production: Figure 1 As shown, both ends of the side wall of the left mold 4 are provided with mold docking holes 5, and both ends of the side wall of the right mold 8 are fixed with mold docking rods 9, the mold docking rods 9 are adapted to be docked with the mold docking holes 5, and the ends of the mold docking rods 9 are inserted into the inside of the mold docking holes 5. The mold docking rods 9 and the mold docking holes 5 are respectively provided on the left mold 4 and the right mold 8, so that when the left mold 4 and the right mold 8 are docked, the stability of the mold docking point will be guaranteed, thereby ensuring the quality of the internal axis during forming.

[0027] To control the operation of the device: Figure 1 , Figure 2 and Figure 3 As shown, a switch 14 is provided on the right side of the top of the base 1 , and the switch 14 is electrically connected to the first cylinder 3 , the second cylinder 7 and the third cylinder 15 , and the switch 14 will control the normal start and stop of the first cylinder 3 , the second cylinder 7 and the third cylinder 15 .

[0028] During operation, the left mold 4, the right mold 8 and the mold support sleeve 11 are connected to each other, the left mold 4 and the right mold 8 are fitted together, the mold docking rod 9 is inserted into the mold docking hole 5, and the bottom ends of the left mold 4 and the right mold 8 will fit together at the bottom end of the mold support sleeve 11, and the molten metal is poured into the connection between the left mold 4 and the right mold 8. At this time, the molten metal will be formed inside the forming support groove 13 and the forming groove 10 to form an axis. After the axis is cooled and formed, when the axis needs to be taken out, the switch 14 controls the first cylinder 3 and the second cylinder 7. The first cylinder 3 and the second cylinder 7 will respectively drive the left mold 4 and the right mold 8 to separate and open. At this time, the mold outside the axis is directly separated quickly. At this time, the axis will be inserted into the mold support sleeve 11. The switch 14 controls the third cylinder 15 to work. The third cylinder 15 will push the push block 12 up and down, so that the push block 12 drives the forming axis to move out of the outside of the mold support sleeve 11, thereby forming a quick demolding and ensuring the quality of the forming axis. The design is simple and more practical.

[0029] In the description of the present utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present utility model.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the present utility model, unless otherwise clearly specified and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection;

[0031] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A shaft casting mold, comprising a base (1), characterized in that: A left frame (2) is welded to the left side of the top of the machine base (1), and a right frame (6) is welded to the right side of the top of the machine base (1); a first cylinder (3) is mounted on the outer wall of the left frame (2); a piston rod of the first cylinder (3) penetrates through the inner wall of the left frame (2), and a left mold (4) is fixed to the end of the piston rod of the first cylinder (3); a second cylinder (7) is mounted on the outer wall of the right frame (6), and a piston rod of the second cylinder (7) penetrates through the inner wall of the right frame ( 6), and a right mold (8) is fixed to the end of the piston rod of the second cylinder (7); a third cylinder (15) is installed in the middle of the bottom end of the base (1); a mold support sleeve (11) is arranged in the middle of the top end of the base (1); a molding support groove (13) is provided inside the mold support sleeve (11), and a push block (12) is built in the molding support groove (13); and molding grooves (10) are provided on the inner walls of the left mold (4) and the right mold (8).

2. The axial casting mold according to claim 1, characterized in that: The end of the piston rod of the third cylinder (15) passes through the molding support groove (13) in the mold support sleeve (11), and the end of the piston rod of the third cylinder (15) is fixed to the central axis of the bottom end of the push block (12).

3. The axial casting mold according to claim 1, characterized in that: The push block (12) is adapted to be connected with the outer ring size of the forming support groove (13), the push block (12) and the forming support groove (13) form a sliding mechanism, the forming support groove (13) is located directly below the forming groove (10), and the diameters of the forming support groove (13) and the forming groove (10) are adapted.

4. The axial casting mold according to claim 1, characterized in that: Both ends of the side wall of the left mold (4) are provided with mold docking holes (5), and both ends of the side wall of the right mold (8) are fixed with mold docking rods (9), the mold docking rods (9) are adapted to be docked with the mold docking holes (5), and the ends of the mold docking rods (9) are inserted into the inside of the mold docking holes (5).

5. The axial casting mold according to claim 1, characterized in that: A switch (14) is provided on the right side of the top of the machine base (1), and the switch (14) is electrically connected to the first cylinder (3), the second cylinder (7) and the third cylinder (15).