Brake drum casting demolding device
By designing a mold release device including a base, a transfer vehicle, a limit hole and a traction assembly, the problem of demolding after casting of the brake drum is solved, and automatic mold release is achieved, improving efficiency and reducing costs.
Patent Information
- Application Number
- CN202421014633.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-11
AI Technical Summary
After casting, the brake drum is more bulky and the mold is difficult to demold, which increases the demolding cost.
A mold release device including a base, a transfer vehicle, a limit hole and a traction assembly is designed to realize automatic mold release of the brake drum casting mold through magnetic suction limit and expansion of the traction assembly.
The braking drum casting demolding efficiency is improved, the operating process is simplified, and the demolding cost is reduced.
Smart Images

Figure CN222221116U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake drum production equipment, in particular to a brake drum casting demoulding device. Background Art
[0002] The brake drum is an important component of the braking system. Its main function is to slow down the vehicle and eventually stop it through friction with the brake shoe. The casting process of the brake drum involves multiple links, including material selection, mold design, melting, pouring, cooling and demoulding and other subsequent processing. The material of the brake drum is usually gray cast iron or ductile iron because these materials have good wear resistance, fatigue resistance and corrosion resistance. Gray cast iron has good casting performance and mechanical properties, while ductile iron has higher strength and toughness.
[0003] However, the brake drum itself is relatively bulky after casting and the mold is added, which makes the demoulding operation more difficult after casting, thereby increasing the demoulding cost. Therefore, we propose a brake drum casting demoulding device to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the utility model provides a brake drum casting demoulding device, which solves the problem that the brake drum itself is relatively heavy after casting and the mold is added, which makes the demoulding operation difficult after casting and increases the demoulding cost.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a brake drum casting demolding device, comprising a base, wherein the four corners of the bottom surface of the base are fixedly provided with support legs, a notch is opened in the middle of the side wall surface of the base, and a transfer vehicle is provided at the bottom of the inner cavity of the notch, and the transfer vehicle is used to transfer the brake drum casting mold;
[0006] Limiting holes are provided on both side walls of the base, and the two limiting holes are conductively connected to the inner cavity of the notch. The inner cavities of the two limiting holes are provided with limiting components, and the limiting components are used to limit the bottoms of both sides of the brake drum casting mold engaged in the notch;
[0007] A traction assembly is provided on the top surface of the base and directly above the notch. The traction assembly is used to lift and demould the brake drum casting mold.
[0008] Preferably, the limiting assembly includes a positioning column inserted into the inner cavity of the limiting hole, a through hole is formed on the top surface of the positioning column, and the through hole passes through the upper and lower surfaces of the positioning column, a mounting groove is formed at one end of the positioning column, and a first electromagnet is provided in the inner cavity of the mounting groove;
[0009] A fixing plate is provided in the inner cavity of the through hole, and the fixing plate is connected to the side wall of the base. A first electric push rod is provided on the outer wall of the fixing plate, and the telescopic end of the first electric push rod is connected to a side wall of the through hole.
[0010] Preferably, the right-side shape of the positioning column is the same as the right-side shape of the limiting hole, and the two are connected by sliding plugging.
[0011] Preferably, the traction assembly includes a gantry provided on the top surface of the base and located directly above the notch, an adsorption portion is provided in the inner cavity of the gantry, guide columns are provided on both sides of the top surface of the adsorption portion, and guide holes for inserting the guide columns are opened on both sides of the top surface of the gantry;
[0012] The top ends of the two guide columns are connected through a driving portion, and the two side walls of the driving portion are connected to the two side walls of the gantry.
[0013] Preferably, the adsorption portion includes a positioning plate arranged at the bottom end of the guide column, a stepped hole is opened on the top surface of the positioning plate, and a second electromagnet is provided in the inner cavity of the stepped hole.
[0014] Preferably, a plurality of the stepped holes are provided, and the plurality of stepped holes are distributed in a rectangular array.
[0015] Preferably, the driving part includes a crossbeam, and the two sides of the bottom surface of the crossbeam are respectively connected to the top ends of the two guide columns. A second electric push rod is provided on the bottom surface of the crossbeam and near the two ends. A fixed seat is provided in the middle of the two second electric push rods, and the two fixed seats are respectively connected to the two side walls of the gantry.
[0016] Preferably, a control switch is provided on the side wall of the base.
[0017] Beneficial effects
[0018] The utility model provides a brake drum casting demoulding device. Compared with the prior art, it has the following beneficial effects:
[0019] The brake drum casting demoulding device, when the brake drum casting mold to be demoulded needs to be demoulded, the staff first transfers the brake drum casting mold to be demoulded to the notch of the base by a transfer vehicle, and then controls the operation of the limiting components in the two limiting holes, so that the two limiting components can magnetically limit the bottom mold in the brake drum casting mold in the notch, and then turns on the traction component to operate, so that the telescopic end of the traction component can be magnetically attracted to the top mold in the brake drum casting mold, and the contraction of the traction component can drive the traction component to move upward, thereby separating the bottom mold and the top mold in the brake drum casting mold, so that the staff can take out the brake drum after casting;
[0020] Then, by extending the traction component again, the top mold can be lowered onto the bottom mold, and the adsorption of the top mold can be released. At the same time, the limiting component can contact the limit of the bottom mold, which makes it convenient for the staff to remove the demolded bottom mold and top mold through the transfer vehicle, facilitating the subsequent brake drum casting demolding process and improving the brake drum casting demolding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a side structural diagram of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the limit assembly of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the traction component of the utility model;
[0025] Figure 5 This is a schematic diagram of the side structure of the traction component of the utility model.
[0026] In the figure: 1. Base; 2. Support leg; 3. Notch; 4. Transfer cart; 5. Limit hole; 6. Limit assembly; 61. Positioning column; 62. Through hole; 63. Mounting slot; 64. First electromagnet; 65. Fixing plate; 66. First electric push rod; 7. Traction assembly; 71. Gantry; 72. Positioning plate; 73. Step hole; 74. Second electromagnet; 75. Guide hole; 76. Guide column; 77. Crossbeam; 78. Second electric push rod; 79. Fixing seat; 8. Control switch. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-2The utility model provides a technical solution: a brake drum casting demoulding device, comprising a base 1, wherein the four corners of the bottom surface of the base 1 are fixedly provided with supporting legs 2, a notch 3 is provided in the middle of the side wall surface of the base 1, and a transfer vehicle 4 is provided at the bottom of the inner cavity of the notch 3, and the transfer vehicle 4 is used to transfer the brake drum casting mold; limiting holes 5 are provided on both side walls of the base 1, and the two limiting holes 5 are conductively connected to the inner cavity of the notch 3, and the inner cavities of the two limiting holes 5 are provided with limiting components 6, which are used to limit the bottoms of both sides of the brake drum casting mold that are engaged in the notch 3; a traction component 7 is provided on the top surface of the base 1 and directly above the notch 3, and the traction component 7 is used to pull and demould the brake drum casting mold;
[0029] When the brake drum casting mold to be demolded needs to be demolded, the staff first transfers the brake drum casting mold to be demolded to the notch 3 of the base 1 by the transfer vehicle 4, and then controls the operation of the limiting components 6 in the two limiting holes 5, so that the two limiting components 6 can magnetically limit the bottom mold in the brake drum casting mold in the notch 3, and then start the traction component 7 to operate, so that the telescopic end of the traction component 7 can be magnetically attracted to the top mold in the brake drum casting mold, and the contraction of the traction component 7 can drive the traction component 7 to move upward, so that the bottom mold and the top mold in the brake drum casting mold can be separated, so that the staff can take out the brake drum after casting, and then the traction component 7 is extended again, so that the top mold can be lowered onto the bottom mold, and the adsorption of the top mold can be released, and at the same time, the limiting component 6 can contact the limit of the bottom mold, so that the staff can remove the demolded bottom mold and top mold by the transfer vehicle 4, which is convenient for the subsequent brake drum casting demolding process and improves the brake drum casting demolding efficiency.
[0030] See Figure 1 、 Figure 3 The limiting assembly 6 includes a positioning column 61 inserted into the inner cavity of the limiting hole 5, a through hole 62 is opened on the top surface of the positioning column 61, and the through hole 62 passes through the upper and lower surfaces of the positioning column 61, a mounting groove 63 is opened at one end of the positioning column 61, and a first electromagnet 64 is set in the inner cavity of the mounting groove 63; a fixing plate 65 is set in the inner cavity of the through hole 62, and the fixing plate 65 is connected to the side wall of the base 1, and a first electric push rod 66 is set on the outer wall of the fixing plate 65, and the telescopic end of the first electric push rod 66 is connected to a side wall of the through hole 62. The right view shape of the positioning column 61 is the same as the right view shape of the limiting hole 5, and the two are slidably plugged in and connected;
[0031] Through the positioning column 61 in the limiting assembly 6, it can be inserted into the inner cavity of the limiting hole 5, and can provide space for the through hole 62, and can also provide space for the installation groove 63. Then, through the installation groove 63, the first electromagnet 64 can be installed, and then through the first electric push rod 66, it can be fixed to the side wall of the base 1 through the fixing plate 65, and can be connected to the positioning column 61. When it is necessary to limit the bottom mold in the brake drum casting mold, the first electric push rod 66 is contracted at this time, thereby driving the positioning column 61 to move inward, and then one end of the positioning column 61 can be against the side wall of the bottom mold in the brake drum casting mold. Then, by turning on the first electromagnet 64, the bottom mold in the brake drum casting mold can be magnetically limited, thereby preventing the bottom mold in the brake drum casting mold from moving upward.
[0032] See Figure 1 、 Figure 4 and Figure 5 The traction assembly 7 includes a gantry 71 arranged on the top surface of the base 1 and located just above the notch 3. The inner cavity of the gantry 71 is provided with an adsorption portion. Guide columns 76 are provided on both sides of the top surface of the adsorption portion. Guide holes 75 for inserting the guide columns 76 are opened on both sides of the top surface of the gantry 71; the tops of the two guide columns 76 are connected by a driving portion, and the two side walls of the driving portion are connected to the two side walls of the gantry 71. The adsorption portion includes a positioning plate 72 arranged at the bottom end of the guide column 76. The top of the positioning plate 72 A stepped hole 73 is provided on the surface, and a second electromagnet 74 is provided in the inner cavity of each stepped hole 73. There are multiple stepped holes 73, and the multiple stepped holes 73 are distributed in a rectangular array. The driving part includes a beam 77. The two sides of the bottom surface of the beam 77 are respectively connected to the top of the two guide columns 76. The bottom surface of the beam 77 is provided with a second electric push rod 78 near both ends. The middle part of the two second electric push rods 78 is provided with a fixing seat 79. The two fixing seats 79 are respectively connected to the two side walls of the gantry 71;
[0033] The gantry 71 in the traction assembly 7 can be installed on the top surface of the base 1 and located just above the notch 3, and can provide space for the two guide holes 75. At the same time, the two second electric push rods 78 can be installed and fixed through the two fixing seats 79. The two guide columns 76 can be connected to the telescopic ends of the two second electric push rods 78 through the crossbeam 77 and can penetrate the guide holes 75 to install and fix the positioning plate 72. Then, through the extension and contraction of the two second electric push rods 78, the positioning plate 72 can be driven to rise and fall synchronously through the crossbeam 77 and the guide columns 76. Since the top surface of the positioning plate 72 is provided with a plurality of stepped holes 73 distributed in a rectangular array, and each stepped hole 73 is provided with a second electromagnet 74 in the inner cavity, the second electric push rod 78 can be retracted to The position of the positioning plate 72 is adjusted so that the bottom end of the positioning plate 72 can be fitted with the top surface of the top mold in the brake drum casting mold, and by turning on the second electromagnet 74, it can be adsorbed on the top surface of the top mold in the brake drum casting mold, and then the second electric push rod 78 is extended, so that the positioning plate 72 can be driven to move upward, and then the top mold can be lifted synchronously, and then the top mold and the bottom mold can be separated, which is convenient for the staff to take out the cast brake drum. After the cast brake drum is taken out, the adsorbed top mold can be reset through the positioning plate 72 by the contraction of the second electric push rod 78, and then the adsorption of the second electromagnet 74 on the top mold is released, which is convenient for the staff to move the demolded brake drum casting mold away through the transfer vehicle 4, which is convenient for the subsequent demolding of the brake drum casting mold.
[0034] See Figure 1 、 Figure 2 The side wall of the base 1 is provided with a control switch 8, which can facilitate the staff to flexibly control the operation of various equipment, thereby completing the demolding of the brake drum casting mold.
[0035] During operation, when the brake drum casting mold to be demolded needs to be demolded, the staff first transfers the brake drum casting mold to be demolded to the notch 3 of the base 1 through the transfer vehicle 4, and then controls the operation of the limiting components 6 in the two limiting holes 5, so that the two limiting components 6 can magnetically limit the bottom mold in the brake drum casting mold in the notch 3, and then turn on the traction component 7 to operate, so that the telescopic end of the traction component 7 can be magnetically attracted to the top mold in the brake drum casting mold, and the contraction of the traction component 7 can drive the traction component 7 to move upward, so that the bottom mold and the top mold in the brake drum casting mold can be separated, so that the staff can take out the brake drum after casting, and then the traction component 7 is extended again, so that the top mold can be lowered onto the bottom mold, and the adsorption of the top mold can be released, and at the same time, the limiting component 6 can contact the limit of the bottom mold, so that the staff can remove the demolded bottom mold and top mold through the transfer vehicle 4, which is convenient for the subsequent brake drum casting demolding process and improves the brake drum casting demolding efficiency.
[0036] Through the positioning column 61 in the limiting assembly 6, it can be inserted into the inner cavity of the limiting hole 5, and can provide space for the through hole 62, and can also provide space for the installation groove 63. Then, through the installation groove 63, the first electromagnet 64 can be installed, and then through the first electric push rod 66, it can be fixed to the side wall of the base 1 through the fixing plate 65, and can be connected to the positioning column 61. When it is necessary to limit the bottom mold in the brake drum casting mold, the first electric push rod 66 is contracted at this time, thereby driving the positioning column 61 to move inward, and then one end of the positioning column 61 can be against the side wall of the bottom mold in the brake drum casting mold. Then, by turning on the first electromagnet 64, the bottom mold in the brake drum casting mold can be magnetically limited, thereby preventing the bottom mold in the brake drum casting mold from moving upward.
[0037] The gantry 71 in the traction assembly 7 can be installed on the top surface of the base 1 and located just above the notch 3, and can provide space for the two guide holes 75. At the same time, the two second electric push rods 78 can be installed and fixed through the two fixing seats 79. The two guide columns 76 can be connected to the telescopic ends of the two second electric push rods 78 through the crossbeam 77 and can penetrate the guide holes 75 to install and fix the positioning plate 72. Then, through the extension and contraction of the two second electric push rods 78, the positioning plate 72 can be driven to rise and fall synchronously through the crossbeam 77 and the guide columns 76. Since the top surface of the positioning plate 72 is provided with a plurality of stepped holes 73 distributed in a rectangular array, and each stepped hole 73 is provided with a second electromagnet 74 in the inner cavity, the second electric push rod 78 can be retracted to The position of the positioning plate 72 is adjusted so that the bottom end of the positioning plate 72 can be fitted with the top surface of the top mold in the brake drum casting mold, and by turning on the second electromagnet 74, it can be adsorbed on the top surface of the top mold in the brake drum casting mold, and then the second electric push rod 78 is extended, so that the positioning plate 72 can be driven to move upward, and then the top mold can be lifted synchronously, and then the top mold and the bottom mold can be separated, which is convenient for the staff to take out the cast brake drum. After the cast brake drum is taken out, the adsorbed top mold can be reset through the positioning plate 72 by the contraction of the second electric push rod 78, and then the adsorption of the second electromagnet 74 on the top mold is released, which is convenient for the staff to move the demolded brake drum casting mold away through the transfer vehicle 4, which is convenient for the subsequent demolding of the brake drum casting mold.
[0038] In summary, the device can facilitate the staff to open the brake drum casting mold, demould and take out the product, and can also close the mold after opening, thereby improving the demoulding efficiency of the brake drum casting.
[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A brake drum casting demoulding device, comprising a base (1), wherein legs (2) are fixedly arranged at four corners of the bottom surface of the base (1), and a notch (3) is opened in the middle of the side wall surface of the base (1), characterized in that: A transfer vehicle (4) is provided at the bottom of the inner cavity of the notch (3), and the transfer vehicle (4) is used to transfer the brake drum casting mold; The two side walls of the base (1) are provided with limiting holes (5), and the two limiting holes (5) are conductively connected to the inner cavity of the notch (3), and the inner cavities of the two limiting holes (5) are provided with limiting components (6), and the limiting components (6) are used to limit the bottom of the two sides of the brake drum casting mold engaged in the notch (3); A traction assembly (7) is provided on the top surface of the base (1) and directly above the notch (3); the traction assembly (7) is used to lift and demould the brake drum casting mold.
2. A brake drum casting demoulding device according to claim 1, characterized in that: The limiting assembly (6) comprises a positioning column (61) inserted into the inner cavity of the limiting hole (5), a through hole (62) is provided on the top surface of the positioning column (61), and the through hole (62) passes through the upper and lower surfaces of the positioning column (61), a mounting groove (63) is provided at one end of the positioning column (61), and a first electromagnet (64) is provided in the inner cavity of the mounting groove (63); A fixing plate (65) is provided in the inner cavity of the through hole (62), and the fixing plate (65) is connected to a side wall of the base (1); a first electric push rod (66) is provided on the outer wall of the fixing plate (65), and a telescopic end of the first electric push rod (66) is connected to a side wall of the through hole (62).
3. A brake drum casting demoulding device according to claim 2, characterized in that: The right-side view shape of the positioning column (61) is the same as the right-side view shape of the limiting hole (5), and the two are connected by sliding insertion.
4. A brake drum casting demoulding device according to claim 1, characterized in that: The traction assembly (7) comprises a gantry (71) arranged on the top surface of the base (1) and located directly above the notch (3); an adsorption portion is arranged in the inner cavity of the gantry (71); guide columns (76) are arranged on both sides of the top surface of the adsorption portion; and guide holes (75) for inserting the guide columns (76) are opened on both sides of the top surface of the gantry (71); The top ends of the two guide columns (76) are connected via a driving portion, and the two side walls of the driving portion are connected to the two side walls of the gantry (71).
5. A brake drum casting demoulding device according to claim 4, characterized in that: The adsorption portion comprises a positioning plate (72) arranged at the bottom end of the guide column (76), a stepped hole (73) is provided on the top surface of the positioning plate (72), and a second electromagnet (74) is provided in the inner cavity of the stepped hole (73).
6. A brake drum casting demoulding device according to claim 5, characterized in that: A plurality of the stepped holes (73) are provided, and the plurality of the stepped holes (73) are distributed in a rectangular array.
7. A brake drum casting demoulding device according to claim 4, characterized in that: The driving unit comprises a crossbeam (77), the bottom surface of the crossbeam (77) being connected to the top ends of the two guide columns (76) on both sides, the bottom surface of the crossbeam (77) being provided with second electric push rods (78) near both ends, the middle of the two second electric push rods (78) being provided with fixing seats (79), and the two fixing seats (79) being connected to the two side walls of the gantry (71) on both sides.
8. The brake drum casting demoulding device according to claim 1, characterized in that: A control switch (8) is provided on the side wall of the base (1).
